Laser welding test piece folding processing device
By designing a folding processing device for laser welding test pieces, using the operating rod to drive the press-fit part to fold the test pieces, the problem of lack of automated folding tooling in the prior art is solved, and the folding efficiency and welding quality of the test pieces are improved.
Patent Information
- Application Number
- CN202421623330.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
There is a lack of tooling for folding and processing two welding test pieces to reach a specific angle in the prior art, resulting in manual bending and folding, which seriously affects the processing efficiency.
A laser welding test piece folding processing device is provided, including a first mold seat, a second mold seat, an operating rod, a first pressing part and a second pressing part. The pressing part is driven to rotate in reverse through the operating rod, and the two test pieces are pressed and folded until a desired folding angle is reached.
This device can quickly and efficiently fold the two test pieces into one piece at a time, so that the formed test pieces can be combined and reserved welding gaps with consistent shapes, thereby improving the efficiency of the laser test welding inspection process.
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Figure CN222767055U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a laser welding test piece folding processing device. Background Art
[0002] At present, some models in the welding field need to use laser welding technology to weld the seams between the body roof and the body side. In laser welding technology, laser test welding verification is required to verify the performance of the laser welding equipment and determine whether the laser welder can work normally, including laser power, beam quality, focus and other parameters. The laser test welding verification requires the use of two welding test pieces to simulate the shape of the body roof and the body side respectively, and to judge whether the weld quality meets the mass production requirements through laser welding. The welding test piece is a disposable consumable.
[0003] Since the welding test piece needs to simulate the shape of the body roof and body side, it is necessary to fold the welding test piece to a specific angle. After folding, the two welding test pieces are welded to determine whether the weld quality meets the mass production requirements through laser welding.
[0004] The applicant has found that the prior art has at least the following technical problems: In the prior art, there is no tooling for folding the two welded test pieces to a specific angle, and they can only be bent and folded manually, which seriously affects the processing efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a laser welding test piece folding processing device to solve the technical problem in the prior art that there is no processing tooling for folding two welding test pieces, which affects the efficiency of laser test welding verification; the many technical effects that can be produced by the preferred technical scheme among the many technical schemes provided by the utility model are detailed as follows.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The laser welding test piece folding processing device provided by the utility model comprises a first die base, a second die base, an operating rod, a first pressing part, and a second pressing part, wherein:
[0008] The first pressing part and the second pressing part are rotatably arranged, the operating rod is fixedly connected to the first pressing part, and the first pressing part is transmission-connected to the second pressing part;
[0009] The first mold base and the second mold base are detachably connected, and a positioning groove is provided between the two. One side of the two test pieces can be inserted into the positioning groove, and the other sides of the two test pieces can be respectively located between the first pressing part and the first mold base, and between the second pressing part and the second mold base;
[0010] The operating rod can drive the first pressing part and the second pressing part to rotate in opposite directions under the push of external force, so as to press and fold the two test sheets respectively.
[0011] Preferably, the laser welding test piece folding processing device further comprises a fixing seat, and the first mold seat and the second mold seat are both fixed to the upper part of the fixing seat.
[0012] Preferably, the laser welding test piece folding processing device further includes a driving gear and a transmission gear, wherein:
[0013] The driving gear and the transmission gear are both rotatably connected to the fixing seat, and the driving gear is fixedly connected to the operating rod and the first pressing part;
[0014] The transmission gear is meshed with the driving gear, and the transmission gear is fixedly connected to the second pressing portion. When the operating rod is pushed, the driving gear can drive the transmission gear to rotate synchronously.
[0015] Preferably, the first pressing portion includes a first pressing rod, and the driving gear is fixedly connected to an end portion of the first pressing rod.
[0016] Preferably, the operating rod is a U-shaped structure, and two sides of the U-shaped structure are respectively fixedly connected to opposite ends of the first pressing rod.
[0017] Preferably, the second pressing portion comprises a second pressing rod and a mounting plate, the mounting plate is fixed to an end portion of the second pressing rod, and the transmission gear is fixedly connected to the mounting plate.
[0018] Preferably, the positioning groove is inclined relative to the horizontal plane.
[0019] Preferably, the driving gear and the transmission gear are located in the same plane, and when the mounting plate moves to the inner side of the driving gear, the side of the second pressing rod facing the second mold base is an inclined surface, thereby facilitating one of the test pieces to be inserted between the second pressing part and the second mold base along the inclined surface.
[0020] Preferably, a storage box is provided on the fixing seat.
[0021] The laser welding test piece folding processing device provided by the utility model has the following beneficial effects compared with the prior art: the operating rod is pushed, and the operating rod can drive the first pressing part and the second pressing part to rotate in opposite directions under the push of external force, and the first pressing part and the second pressing part respectively apply downward pressure to the two test pieces, and the test pieces are gradually bent and deformed until the welding test pieces reach the required folding angle, thereby simulating the shape of the vehicle body roof and the vehicle body side. The device can fold the two test pieces into shape at one time, so that the formed test pieces can be combined and reserve welding gaps with the same shape, which is used to simulate the mass production processing state, and then the laser welding test pieces are controlled by program to judge whether the quality of the weld meets the mass production processing requirements, thereby improving the efficiency of the laser test welding verification process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the structure of a laser welding test piece folding processing device;
[0024] Figure 2 is a schematic diagram of a test piece inserted into a laser welding test piece folding processing device before the test piece is folded;
[0025] Figure 3 is a schematic diagram of a test piece inserted into a laser welding test piece folding processing device and a test piece after being folded;
[0026] Figure 4 This is a schematic diagram of the structure of the test piece after welding;
[0027] Figure 5 It is a partial enlarged view of the matching structure of the first pressing rod and the second pressing rod.
[0028] In the figure, 1 is the first mold base; 2 is the second mold base; 3 is the fixed base; 31 is the storage box; 4 is the operating rod; 5 is the first pressing rod; 6 is the second pressing rod; 61 is the mounting plate; 62 is the inclined surface; 7 is the driving gear; 8 is the transmission gear; 9 is the positioning groove; 10 is the test piece; 11 is the laser weld. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0030] In the description of the present invention, it should be understood that the terms "center", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] The embodiment of the utility model provides a laser welding test piece folding processing device, which can fold two test pieces into shape at one time, so that the formed test pieces can be combined and reserve welding gaps with the same shape, which is used to simulate mass production processing status.
[0033] Combine the following Figure 1-Figure 5 The technical solution provided by the utility model is described in more detail.
[0034] like Figure 1-Figure 3 , Figure 5As shown, the laser welding test piece folding processing device provided by the utility model comprises a fixed base 3, a first die base 1, a second die base 2, an operating rod 4, a first pressing part (a first pressing rod 5), and a second pressing part (a second pressing rod 6), wherein: the first pressing part and the second pressing part are rotatably connected to the fixed base 3, the operating rod 4 is fixedly connected to the first pressing part, and the first pressing part and the second pressing part are transmission-connected; there is a positioning groove 9 between the first die base 1 and the second die base 2, one side of the two test pieces 10 can be inserted into the positioning groove 9, and the other sides of the two test pieces 10 can be respectively located between the first pressing part and the first die base 1, and between the second pressing part and the second die base 2; the operating rod 4 can drive the first pressing part and the second pressing part to rotate in the opposite direction under the push of an external force, thereby pressing and folding the two test pieces 10 respectively.
[0035] See also Figure 4 As shown, one of the test pieces 10 simulates the side of the car, and the other test piece 10 simulates the roof of the car. After the test pieces 10 are bent and formed, the connection positions of the two test pieces 10 are welded to determine whether the quality of the weld meets the mass production requirements, thereby improving the efficiency of the laser test welding verification process.
[0036] The laser welding test piece folding processing device of this embodiment pushes the operating rod 4, and the operating rod 4 can drive the first pressing part and the second pressing part to rotate in opposite directions under the push of external force. The first pressing part and the second pressing part respectively apply downward pressure to the two test pieces 10, and the test pieces 10 gradually bend and deform until the welding test piece 10 reaches the required folding angle, thereby simulating the shape of the vehicle body roof and the vehicle body side.
[0037] The device can fold two test pieces 10 into shape at one time, so that the formed test pieces 10 can be combined and reserve welding gaps of the same shape to simulate the mass production processing state, and then control the laser welding test pieces 10 through the program to determine whether the quality of the weld meets the mass production processing requirements, thereby improving the efficiency of the laser test welding verification process.
[0038] As an alternative embodiment, see Figure 1 and Figure 2 As shown, the first mold base 1 and the second mold base 2 are both fixed to the upper part of the fixing base 3. A storage box 31 is provided on the fixing base 3 for convenient storage.
[0039] Specifically, the first mold base 1 and the fixing base 3 are detachably connected, so that the test piece 10 can be inserted into the positioning groove 9 and the test piece 10 can be taken out easily.
[0040] Specifically, the first die base 1 and the fixed base 3 can be detachably connected by means of a locking member such as a screw, or a rotatable pin body is provided on the fixed base 3 to abut against the side of the first die base 1 away from the second die base 2, thereby preventing the first die set from being separated from the fixed base 3. When the test is completed, the first die base 1 can be removed by rotating the pin body. A handle portion is provided on the side of the second die base 2 away from the first die base 1 to facilitate the disassembly and assembly of the first die base 1.
[0041] As an alternative embodiment, see Figure 1-Figure 3 and Figure 5 As shown, the laser welding specimen folding processing device also includes a driving gear 7 and a transmission gear 8, wherein: the driving gear 7 and the transmission gear 8 are both rotatably connected to the fixed seat 3, and the driving gear 7 is fixedly connected to the operating rod 4 and the first pressing part (first pressing rod 5); the transmission gear 8 is meshed with the driving gear 7, and the transmission gear 8 is fixedly connected to the second pressing part (second pressing rod 6), and when the operating rod 4 is pushed, the driving gear 7 can drive the transmission gear 8 to rotate synchronously.
[0042] The above structure can realize synchronous reverse rotation of the first pressing part (first pressing rod 5) and the second pressing part (second pressing rod 6) when the operating rod 4 is pushed, thereby pressing two test pieces 10 at the same time, and the structure is simple.
[0043] As an optional embodiment, the first pressing part includes a first pressing rod 5, and the driving gear 7 is fixedly connected to the end of the first pressing rod 5. The second pressing part includes a second pressing rod 6 and a mounting plate 61, the mounting plate 61 is fixed to the end of the second pressing rod 6, and the transmission gear 8 is fixedly connected to the mounting plate 61.
[0044] See also Figure 2 and Figure 3 As shown, the bottom sides of the two test pieces 10 are inserted into the positioning grooves 9 and fit together, and the upper sides of the two test pieces 10 are respectively located between the first pressing part and the first die base 1, and between the second pressing part and the second die base 2. Since the operating rod 4 is fixedly connected to the first pressing part rod, the driving gear 7 and the transmission gear 8 are meshed, and the second pressing rod 6 is fixedly connected to the transmission gear 8, when the operating rod 4 is pushed, the driving gear 7 rotates with the operating rod 4, and at the same time drives the transmission gear 8 and the second pressing rod 6 fixed to the transmission gear 8 to rotate, and the rotation directions of the first pressing rod 5 and the second pressing rod 6 are opposite, so that the first pressing rod 5 and the second pressing rod 6 fold the two test pieces 10 at the same time, thereby improving the efficiency of folding and forming.
[0045] As an alternative embodiment, see Figure 1-Figure 3 As shown, the operating rod 4 is a U-shaped structure, and two sides of the U-shaped structure are fixedly connected to the opposite ends of the first pressing rod 5 respectively.
[0046] The above structure improves the stability of the connection structure between the operating rod 4 and the first pressing rod 5 , and facilitates the stable rotation of the first pressing rod 5 driven by the operating rod 4 .
[0047] As an alternative embodiment, see Figure 3 and Figure 5 As shown, the positioning groove 9 is inclined relative to the horizontal plane to facilitate the insertion of two test pieces 10.
[0048] As an alternative embodiment, see Figure 5 As shown, the driving gear 7 and the transmission gear 8 are located in the same plane. When the mounting plate 61 moves to the inner side of the driving gear 7, the side of the second pressing rod 6 facing the second mold base 2 is an inclined surface 62, so that one of the test pieces 10 can be inserted between the second pressing portion and the second mold base 2 along the inclined surface 62.
[0049] With the above structure, when the test piece 10 is inserted into the positioning groove 9 and the mounting plate 61 can be moved to the inner side of the driving gear 7, the first pressing rod 5 and the second pressing rod 6 are made more compact, and more sufficient insertion space is reserved between the second pressing rod 6 and the second mold base 2, and between the first pressing rod 5 and the first mold base 1, so as to facilitate the insertion of the test piece 10 into the positioning groove 9.
[0050] See also Figure 1-Figure 5 As shown, the laser welding test piece folding processing device of this embodiment is used. When in use, the second die base 2 is installed, and the two test pieces 10 are inserted into the positioning groove 9. The upper sides of the two test pieces 10 are respectively located between the first pressing part and the first die base 1, and between the second pressing part and the second die base 2. The operating rod 4 is pushed, and the operating rod 4 drives the driving gear 7 to rotate, and the transmission gear 8 rotates synchronously. The first pressing part and the second pressing part rotate synchronously in opposite directions, and the two test pieces 10 are pressed down respectively, so that the two test pieces 10 are folded synchronously, and the two test pieces 10 are laser welded by using the welding equipment. See FIG. Figure 4 As shown, a laser weld 11 is formed between the two test pieces 10, and it is judged whether the quality of the laser weld 11 meets the mass production processing requirements, thereby improving the efficiency of the laser test welding verification process.
[0051] In the description of this specification, specific features, structures or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
[0052] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0053] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A laser welding test piece folding processing device, characterized in that: It includes a first die base, a second die base, an operating rod, a first pressing part, and a second pressing part, wherein: The first pressing part and the second pressing part are rotatably arranged, the operating rod is fixedly connected to the first pressing part, and the first pressing part is transmission-connected to the second pressing part; There is a positioning groove between the first mold base and the second mold base, one side of the two test pieces can be inserted into the positioning groove, and the other sides of the two test pieces can be respectively located between the first pressing part and the first mold base, and between the second pressing part and the second mold base; The operating rod can drive the first pressing part and the second pressing part to rotate in opposite directions under the push of external force, so as to press and fold the two test sheets respectively.
2. The laser welding test piece folding processing device according to claim 1, characterized in that: The laser welding test piece folding processing device also includes a fixed seat, the first mold seat and the second mold seat are both fixed to the upper part of the fixed seat, and the first pressing part and the second pressing part are rotatably connected to the fixed seat.
3. The laser welding test piece folding processing device according to claim 2, characterized in that: The laser welding test piece folding processing device also includes a driving gear and a transmission gear, wherein: The driving gear and the transmission gear are both rotatably connected to the fixing seat, and the driving gear is fixedly connected to the operating rod and the first pressing part; The transmission gear is meshed with the driving gear, and the transmission gear is fixedly connected to the second pressing portion. When the operating rod is pushed, the driving gear can drive the transmission gear to rotate synchronously.
4. The laser welding test piece folding processing device according to claim 3, characterized in that: The first pressing part includes a first pressing rod, and the driving gear is fixedly connected to an end of the first pressing rod.
5. The laser welding test piece folding processing device according to claim 4, characterized in that: The operating rod is a U-shaped structure, and two sides of the U-shaped structure are respectively fixedly connected to opposite ends of the first pressing rod.
6. The laser welding test piece folding processing device according to claim 3, characterized in that: The second pressing part includes a second pressing rod and a mounting plate, the mounting plate is fixed to the end of the second pressing rod, and the transmission gear is fixedly connected to the mounting plate.
7. The laser welding test piece folding processing device according to claim 6, characterized in that: The positioning groove is inclined relative to the horizontal plane.
8. The laser welding test piece folding processing device according to claim 6 or 7, characterized in that: The driving gear and the transmission gear are located in the same plane. When the mounting plate moves to the inner side of the driving gear, the side of the second pressing rod facing the second mold base is an inclined surface, thereby facilitating one of the test pieces to be inserted between the second pressing portion and the second mold base along the inclined surface.
9. The laser welding test piece folding processing device according to claim 2, characterized in that: A storage box is arranged on the fixing seat.