Anti-cracking stretching device for automobile parts

By designing an anti-cracking and stretching device for automotive parts, the combination of clamping parts, stretching components and heating components is used to solve the problem of galvanized layers prone to cracking in automotive parts stretching processing, achieving a more stable and efficient processing process.

CN222767091UActive Publication Date: 2025-04-18SHANGHAI ZHONGHAO AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421508126.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

When the galvanized surface of automobile parts is stretched, the galvanized layer is prone to cracking, resulting in waste of resources and low processing efficiency.

Method used

An anti-cracking and stretching device for automotive parts is designed, including a workbench, clamping parts, stretching components and heating components. The clamping member fixes the part through an electric telescopic rod, and the tensile assembly drives the clamping member to stably stretch through the moving group to avoid direct contact with the part. The heating assembly heats the galvanized layer through the heating wire to improve its plasticity.

Benefits of technology

Through this device, it is possible to effectively reduce the cracking of the galvanized layer during the stretching process, improve processing stability and efficiency, and reduce resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile part machining, in particular to an anti-cracking stretching device for automobile parts. Comprising a workbench, a clamping piece for clamping a part is installed at the top of the workbench, a stretching assembly for moving the clamping piece is installed on the outer surface of the clamping piece, the stretching assembly is prevented from making direct contact with the automobile part, and a heating assembly for heating the outer surface of the tinned part is installed at the top of the workbench. The two clamping pieces are used for clamping a part to be stretched, the two ends of the two clamping pieces are connected and fixed through the stretching assemblies, the stretching assemblies are driven by the moving sets to move relatively and stretch the part clamped by the clamping pieces, the stretching assemblies are prevented from making direct contact with the part, the stretching stability is improved, cracks are reduced, and the product quality is improved. And a heating assembly is arranged on the outer surface of the clamped part, and the heating assembly heats the outer surface of the part to a proper temperature through a heating wire, so that cracking of a zinc coating of the part is further avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, and more specifically to an automobile parts anti-cracking stretching device. Background Art

[0002] Stretching of automotive parts is a common manufacturing process. The body of a car is composed of many components, which need to be stretched to form the required shape and size. Stretching is widely used in automobile manufacturing.

[0003] During the stretching process of automobile parts, it is necessary to stretch the galvanized automobile parts plate. The galvanized ductility of automobile parts and the outer surface is different. The galvanized outer surface of the parts is easy to crack during stretching and needs to be re-galvanized after stretching, which wastes time and materials. Therefore, an automobile parts anti-cracking stretching device is needed to reduce the cracking of galvanized automobile parts during stretching.

[0004] In view of this, the utility model provides an anti-cracking stretching device for automobile parts. Utility Model Content

[0005] The purpose of the utility model is to provide an anti-cracking stretching device for automobile parts in view of the defects of the prior art, so as to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-cracking stretching device for automobile parts, comprising a workbench, a clamping member for clamping the parts is installed on the top of the workbench, a stretching component for moving the clamping member is installed on the outer surface of the clamping member to prevent the stretching component from directly contacting the automobile parts, a moving group for moving the stretching component is installed inside the stretching component, and a heating component for heating the outer surface of the tinned part is installed on the top of the workbench.

[0007] As a further improvement of the present technical solution, the stretching assembly includes a movable seat, a mounting frame is fixedly installed on the top of the movable seat, a placement opening for placing one end of the clamping member is opened on the right side of the mounting frame, three mounting grooves are opened on the inner wall of the placement opening, and electric telescopic rods for clamping and fixing the clamping member are installed inside the three mounting grooves.

[0008] As a further improvement of the present technical solution, the moving group includes a bidirectional screw rod rotatably installed on the inner wall of a slot opened on the top of the workbench, one end of the bidirectional screw rod passes through the inner wall of the slot and is equipped with a driving motor, two bidirectional screw rods are provided, and the two bidirectional screw rods are threadedly connected to the inside of the moving seat to ensure stable left and right movement of the moving seat.

[0009] As a further improvement of the present technical solution, the clamping member includes a connecting column clamped and fixed in the placement port, an upper clamping plate is fixedly installed on the other end of the connecting column, a connecting plate is installed on the bottom of the upper clamping plate, a telescopic cylinder is slidably installed inside the connecting plate to lift up and down to clamp the parts, a lower clamping plate is fixedly installed on the top of the telescopic cylinder passing through the connecting plate, and the lower clamping plate is lifted and lowered by the telescopic cylinder to clamp the automotive parts between the upper clamping plate and the lower clamping plate.

[0010] As a further improvement of the present technical solution, the heating assembly includes a screw rod rotatably installed in the slot, the screw rod passes through the inner wall of the slot and is equipped with a drive motor 2, the outer surface of the screw rod is threadedly connected with a moving block, the top of the moving block is fixedly installed with a fixed sleeve, and the inner wall of the fixed sleeve is equipped with a heating wire for galvanizing and heating the outer surface of the part.

[0011] As a further improvement of the technical solution, two stretching assemblies and two clamping members are provided to clamp and stably stretch the two ends of the part.

[0012] As a further improvement of the technical solution, the fixing sleeve is arranged between the two stretching components to heat the outer surface of the stretched galvanized part.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the automobile part anti-cracking stretching device, the driving motor 1 is powered on to work, and the output shaft of the driving motor 1 drives a bidirectional screw rod to rotate, and the other bidirectional screw rod is sleeved with the output shaft of the driving motor 1 through a belt, so that the driving motor 1 drives the two bidirectional screw rods to rotate at the same time, and the mounting frames on the tops of the two moving seats are adjusted to a suitable spacing, and then the three electric telescopic rods in the placement opening are controlled to work, the connecting column is clamped and fixed, and the part is placed on the lower clamping plate, and the telescopic cylinder is powered on to work to raise the lower clamping plate so that the part is clamped and fixed between the upper clamping plate and the lower clamping plate. After the part is fixed, the driving motor 1 is powered on and started, so that the bidirectional screw rod rotates to drive the two moving seats to move away from each other, and the clamped and fixed parts are stretched. The two bidirectional screw rods can make the moving seat move more stably, reduce the uneven force on the parts, and cause cracking. The clamping part is driven by the stretching component to clamp the stretched parts, so that the stretching component is avoided from directly contacting the parts, the stability of the stretching is improved, and the cracking of the stretched galvanized layer of the parts is further reduced.

[0015] In the anti-cracking stretching device for automobile parts, the second lead screw is driven to rotate by the second driving motor, so that the moving block can be adjusted to a suitable position between the two stretching components, so that the fixed sleeve is sleeved on the outer surface of the stretched part. When the stretching component stretches the part, the circuit is connected to the heating wire inside the fixed sleeve, and the heating wire generates heat when working, and the galvanized outer surface of the part is heated to a suitable stable temperature, thereby reducing the cracking of the galvanized surface of the galvanized part when it is stretched. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the stretching assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the clamping member of the utility model;

[0020] Figure 4 This is a schematic diagram of the heating component structure of the utility model.

[0021] The meanings of the numbers in the figure are as follows: 1. workbench; 2. clamping part; 201. connecting column; 202. upper clamping plate; 203. connecting plate; 204. telescopic cylinder; 205. lower clamping plate; 3. stretching assembly; 301. moving seat; 302. mounting frame; 303. placement port; 304. electric telescopic rod; 4. moving group; 401. bidirectional screw rod; 402. driving motor one; 5. heating assembly; 501. screw rod two; 502. driving motor two; 503. moving block; 504. fixing sleeve; 505. heating wire. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0023] like Figure 1-4As shown, the device includes a workbench 1, a clamping member 2 for clamping a part is installed on the top of the workbench 1, a stretching assembly 3 for moving the clamping member 2 is installed on the outer surface of the clamping member 2 to prevent the stretching assembly 3 from directly contacting the automobile part, a moving group 4 for moving the stretching assembly 3 is installed inside the stretching assembly 3, and a heating assembly 5 for heating the outer surface of the tinned part is installed on the top of the workbench 1. The stretching part is clamped by two clamping members 2, and the two ends of the two clamping members 2 are connected and fixed by the stretching assembly 3. The stretching assembly 3 drives the relative movement through the moving group 4 to stretch the part clamped by the clamping member 2 to prevent the stretching assembly 3 from directly pulling the part. The clamping member 2 is driven by the stretching assembly 3 to clamp the stretching part, and the stability of the stretching is improved. A heating assembly 5 is provided on the outer surface of the clamped part, and the heating assembly 5 heats the part and the outer surface galvanized layer to a suitable temperature through the heating wire 505, so that the plastic deformation capacity of the part and the outer surface galvanized layer is improved, and the possibility of cracking of the galvanized layer of the part is reduced during stretching;

[0024] First, the specific structure of the stretching component 3 and the clamping member 2 is disclosed. The stretching component 3 includes a moving seat 301, and a mounting frame 302 is fixedly installed on the top of the moving seat 301. The outer surface of the mounting frame 302 is provided with a placement opening 303 for installing the clamping member 2. The inner wall of the placement opening 303 is provided with three mounting grooves. The inside of the three mounting grooves is installed with an electric telescopic rod 304 for clamping and fixing the clamping member 2. The moving group 4 includes a bidirectional screw rod 401 rotatably installed in the top groove of the workbench 1 and a driving motor 402 installed on the outside of the workbench 1. One end of the bidirectional screw rod 401 passes through the workbench 1 and is installed on the output shaft of the driving motor 402. Two bidirectional screw rods 401 are provided, and the two bidirectional screw rods 401 are threadedly connected to the inside of the moving seat 301, so that the moving seat 301 can move stably left and right on the workbench 1.

[0025] The clamping member 2 includes a connecting column 201 clamped and fixed in the placement port 303, the other end of the connecting column 201 is fixedly mounted with an upper clamping plate 202 and a connecting plate 203, the bottom of the connecting plate 203 is mounted with a telescopic cylinder 204 fixedly mounted on the top of the moving seat 301, the telescopic rod of the telescopic cylinder 204 penetrates the connecting plate 203 and is fixedly mounted with a lower clamping plate 205, the lower clamping plate 205 is lifted up and down by the telescopic rod of the telescopic cylinder 204, and clamps the automobile parts placed between the upper clamping plate 202 and the lower clamping plate 205. Two stretching assemblies 3 and clamping members 2 are provided, and the two stretching assemblies 3 and clamping members 2 are symmetrically distributed on the top of the workbench 1 to clamp and stably stretch the two ends of the parts.

[0026] By energizing the driving motor 402, the output shaft of the driving motor 402 drives a bidirectional screw rod 401 to rotate, and the other bidirectional screw rod 401 is sleeved with the output shaft of the driving motor 402 through a belt, so that the driving motor 402 drives the two bidirectional screw rods 401 to rotate at the same time, and the mounting brackets 302 on the tops of the two moving seats 301 are adjusted to a suitable spacing, and then the three electric telescopic rods 304 in the placement opening 303 are controlled to work, and the connecting column 201 is clamped and fixed, and the parts are placed on the lower clamping plate 205, and the telescopic cylinder 204 is energized to work to clamp the lower clamping plate 205 It rises upward, so that the part is clamped and fixed between the upper clamping plate 202 and the lower clamping plate 205. After the part is fixed, the driving motor 402 is powered on and started, so that the bidirectional screw rod 401 rotates and drives the two moving seats 301 to move away from each other, and the clamped and fixed part is stretched. The two bidirectional screw rods 401 can make the movement of the moving seat 301 more stable, reduce the uneven force on the parts, and cause cracking. The clamping part 2 is driven by the stretching component 3 to clamp the stretched part, which avoids direct contact between the stretching component 3 and the part, improves the stability of the stretching, and further reduces the cracking of the stretched galvanized layer of the part.

[0027] According to the above disclosure of the specific structure of the heating component 5, the heating component 5 includes a screw rod 501 rotatably installed in a groove on the top of the workbench 1 and a drive motor 502 installed on the outside of the workbench 1. The screw rod 501 penetrates the workbench 1 and extends to be connected to the output shaft of the drive motor 502. The outer surface of the screw rod 501 is threadedly connected with a moving block 503. A fixed sleeve 504 is fixedly installed on the top of the moving block 503. The inner wall of the fixed sleeve 504 is installed with a heating wire 505 for galvanizing and heating the outer surface of the part.

[0028] The moving block 503 is clamped in the notch on the top of the workbench 1, so that when the screw rod 501 rotates, the moving block 503 and the fixed sleeve 504 installed on the top of the moving block 503 can move horizontally left and right on the top of the workbench 1.

[0029] The fixing sleeve 504 is arranged in the middle of the two stretching components 3, and the fixing sleeve 504 is sleeved on the outside of the galvanized part to heat the outer surface of the stretched galvanized part.

[0030] The second screw rod 501 is driven to rotate by driving the second motor 502, so that the moving block 503 can be adjusted to a suitable position between the two stretching components 3, so that the fixed sleeve 504 is sleeved on the outer surface of the stretched part. When the stretching component 3 stretches the part, the circuit is connected to the heating wire 505 inside the fixed sleeve 504. The heating wire 505 generates heat to heat the galvanized outer surface of the part to a suitable stable temperature, thereby preventing the galvanized surface of the galvanized part from cracking when the galvanized part is stretched.

[0031] The improvement of this embodiment lies in that: the stretchable part is clamped by two clamping members 2, the two ends of the two clamping members 2 are connected and fixed by a stretching assembly 3, and the stretching assembly 3 drives the relative movement through the moving group 4 to stretch the part clamped by the clamping members 2, thereby avoiding direct contact between the stretching assembly 3 and the part, improving the stability of stretching, reducing cracking, and a heating assembly 5 is provided on the outer surface of the clamped part, and the heating assembly 5 heats the galvanized outer surface of the part to a suitable temperature through the heating wire 505, thereby further avoiding cracking of the galvanized layer of the part.

[0032] In summary, the working principle of this solution is as follows:

[0033] By energizing the driving motor 402, the output shaft of the driving motor 402 drives a bidirectional screw rod 401 to rotate, and the other bidirectional screw rod 401 is sleeved with the output shaft of the driving motor 402 through a belt, so that the driving motor 402 drives the two bidirectional screw rods 401 to rotate at the same time, and the mounting brackets 302 on the tops of the two moving seats 301 are adjusted to a suitable spacing, and then the three electric telescopic rods 304 in the placement opening 303 are controlled to work, and the connecting column 201 is clamped and fixed, and the parts are placed on the lower clamping plate 205, and the telescopic cylinder 204 is energized to work to clamp the lower clamping plate 205 The parts are lifted upward, so that the parts are clamped and fixed between the upper clamping plate 202 and the lower clamping plate 205. After the parts are fixed, the driving motor 402 is powered on and started, so that the bidirectional screw rod 401 rotates and drives the two moving seats 301 to move away from each other, and the clamped and fixed parts are stretched. The two bidirectional screw rods 401 can make the moving seat 301 move more stably, reduce the uneven force on the parts, and cause cracking. The clamping part 2 is driven by the stretching component 3 to clamp the stretched parts, avoiding the direct contact between the stretching component 3 and the parts, improving the stability of the stretching, and further reducing the cracking of the stretched galvanized layer of the parts.

[0034] The second screw rod 501 is driven to rotate by driving the second motor 502, so that the moving block 503 can be adjusted to a suitable position between the two stretching components 3, so that the fixed sleeve 504 is sleeved on the outer surface of the stretched part. When the stretching component 3 stretches the part, the circuit is connected to the heating wire 505 inside the fixed sleeve 504. The heating wire 505 generates heat to heat the galvanized outer surface of the part to a suitable stable temperature, thereby reducing the cracking of the galvanized surface of the galvanized part when it is stretched.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An anti-cracking stretching device for automobile parts, comprising a workbench (1), characterized in that: A clamping member (2) for clamping a part is installed on the top of the workbench (1); a stretching assembly (3) for moving the clamping member (2) is installed on the outer surface of the clamping member (2) to prevent the stretching assembly (3) from directly contacting the automobile part; a moving group (4) for moving the stretching assembly (3) is installed inside the stretching assembly (3); and a heating assembly (5) for heating the outer surface of the tinned part is installed on the top of the workbench (1).

2. The anti-cracking stretching device for automobile parts according to claim 1, characterized in that: The stretching assembly (3) comprises a movable seat (301), a mounting frame (302) being fixedly mounted on the top of the movable seat (301), a placement opening (303) for mounting the clamping member (2) being provided on the outer surface of the mounting frame (302), three mounting grooves being provided on the inner wall of the placement opening (303), and electric telescopic rods (304) for clamping and fixing the clamping member (2) being mounted inside the three mounting grooves.

3. The anti-cracking stretching device for automobile parts according to claim 2, characterized in that: The moving group (4) comprises a bidirectional screw rod (401) rotatably mounted in a notch at the top of the workbench (1) and a driving motor (402) mounted on the outside of the workbench (1); one end of the bidirectional screw rod (401) passes through the workbench (1) and is mounted on an output shaft of the driving motor (402); two bidirectional screw rods (401) are provided, and the two bidirectional screw rods (401) are threadedly connected to the inside of the moving seat (301), so that the moving seat (301) can stably move left and right on the workbench (1).

4. The anti-cracking stretching device for automobile parts according to claim 3, characterized in that: The clamping member (2) comprises a connecting column (201) clamped and fixed in the placement opening (303); an upper clamping plate (202) and a connecting plate (203) are fixedly mounted on the other end of the connecting column (201); a telescopic cylinder (204) fixedly mounted on the top of the moving seat (301) is mounted on the bottom of the connecting plate (203); a telescopic rod of the telescopic cylinder (204) penetrates the connecting plate (203) and a lower clamping plate (205) is fixedly mounted thereon; the lower clamping plate (205) is lifted up and down by the telescopic rod of the telescopic cylinder (204) to clamp automobile parts placed between the upper clamping plate (202) and the lower clamping plate (205).

5. The anti-cracking stretching device for automobile parts according to claim 1, characterized in that: The heating assembly (5) comprises a second screw rod (501) rotatably mounted in a slot at the top of a workbench (1) and a second drive motor (502) mounted on the outside of the workbench (1); the second screw rod (501) passes through the workbench (1) and extends to be connected to the output shaft of the second drive motor (502); a moving block (503) is threadedly connected to the outer surface of the second screw rod (501); a fixing sleeve (504) is fixedly mounted on the top of the moving block (503); and a heating wire (505) for heating the galvanized outer surface of the part is mounted on the inner wall of the fixing sleeve (504).

6. The anti-cracking stretching device for automobile parts according to claim 1, characterized in that: Two of the stretching components (3) and the clamping members (2) are provided, and the two stretching components (3) and the clamping members (2) are symmetrically distributed on the top of the workbench (1) to clamp and stably stretch the two ends of the part.

7. The anti-cracking stretching device for automobile parts according to claim 5, characterized in that: The fixing sleeve (504) is arranged between the two stretching components (3); the fixing sleeve (504) is sleeved on the outside of the galvanized part to heat the outer surface of the stretched galvanized part.