Wafer stacking unit
By designing a disk stacking unit, using vertical shafts, transverse cylinders, lifting frames and conveyor belts, the disks are stamped and efficient stacking is achieved, which solves the problem of frequent mold replacement of steel barrels of different specifications in the existing technology, improves production efficiency and saves storage space.
Patent Information
- Application Number
- CN202420649551.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-01
AI Technical Summary
In the existing steel drum manufacturing industry, different specifications of steel drum bottom covers and covers need to be replaced with different molds, resulting in inefficient production and occupying a large amount of space when storing the mold.
A circular stacking unit is designed to stamp the circular plate from the steel plate through vertical shafts, transverse cylinders, lifting frames and conveyor belts, and neatly stacked through stacking tooling tables and palletizing cylinders to reduce the number of mold replacements.
It realizes efficient stacking and storage of disks, reduces mold replacement time, improves production efficiency, and saves storage space.
Smart Images

Figure CN222767177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a disc stacking machine unit, belonging to the technical field of barrel making equipment. Background Art
[0002] In today's steel drum manufacturing industry, high speed and efficiency are the goals pursued by all drum making equipment manufacturers. In the past, the drum bottom and drum cover required for making steel drums were directly stamped on steel plates using specially matched molds, but this production method has limitations. Different molds need to be replaced for different specifications, and the drum bottom cover occupies most of the space when stored. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a wafer stacking unit, which can punch and form the wafers required for the barrel bottom cover, not only achieving neat stacking and less space occupied by the wafers, but also reducing the time wasted by frequent mold changes, thereby greatly improving production efficiency.
[0004] In order to solve the above problems, the specific technical scheme of the utility model is as follows: a wafer stacking unit, a transmission frame is connected to the main frame through a vertical rotating shaft, and the end of the transmission frame away from the vertical rotating shaft is connected to the piston rod of the transverse cylinder, and the cylinder seat of the transverse cylinder is connected to the main frame; a lifting frame is provided on the upper surface of the transmission frame, one end of the lifting frame is movably connected to the transmission frame through a horizontal rotating shaft, and the other end of the lifting frame is connected to the piston rod of the lifting cylinder, a conveyor belt II is provided on the upper surface of the lifting frame, and a motor II is provided on the lower surface of the lifting frame and connected to the conveyor belt II through a transmission mechanism; a stacking tooling table is provided at the corresponding position at the end of the conveyor belt II, and two groups of parallel and corresponding model wafer table plates are provided on the stacking tooling table.
[0005] Vertical frames are provided on both sides of the stacking workbench, and upper and lower sets of blocking devices and stacking cylinders are provided on the vertical frames. One end of the blocking device is movably connected to the vertical frame, and the other end of the blocking device contacts the outer circumference of the wafer stack; the piston rod of the stacking cylinder is connected to the blocking device, and the cylinder seat of the stacking cylinder is positioned on the vertical frame.
[0006] The stacking tooling table is provided with a conveying roller, the wafer table is located on the conveying roller, and a motor III is provided at the side end of the stacking tooling table, and the motor III is connected to the conveying roller through a transmission mechanism.
[0007] A conveyor belt I is provided at one end of the main frame away from the stacking tooling table. The conveyor belt I passes through the stamping die of the press. A motor I is provided on the main frame, and the motor I is connected to the conveyor belt I through a transmission mechanism.
[0008] This application adopts the above structure, which has the following advantages:
[0009] 1. Set up a rotating frame and a lifting frame structure so that during the wafer conveying process, the conveyor belt can be adjusted accordingly according to the actual conveying position and the height of the stack to meet the conveying requirements of different workstations;
[0010] 2. Two parallel wafer pallets are set on the stacking tooling table to reduce the number of mold changes and improve the efficiency of stacking work;
[0011] 3. The stacking cylinder is set to facilitate the more regular placement of the pressed discs on the mold;
[0012] 4. A conveyor belt III is set on the stacking tooling table to facilitate the output of the wafers; a conveyor belt I is set at the press and is input into the wafer stacking unit together with the wafers. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the front view of the wafer stacking unit.
[0014] Figure 2 A top view of the wafer stacking unit.
[0015] Figure 3 It is a main view schematic diagram of the wafer stacking machine unit in application state.
[0016] Figure 4 It is a top view schematic diagram of the wafer stacking machine unit in application state.
[0017] Figure 5 It is a top view schematic diagram of the wafer stacking unit in the second application state. DETAILED DESCRIPTION
[0018] like Figure 1 and Figure 2 As shown, a wafer stacking unit is provided, on which a transmission frame 5 is connected via a vertical rotating shaft 4 on a main frame 1, and one end of the transmission frame 5 away from the vertical rotating shaft 4 is connected to the piston rod of a transverse cylinder 6, and the cylinder seat of the transverse cylinder 6 is connected to the main frame 1; a lifting frame 7 is provided on the upper surface of the transmission frame 5, one end of the lifting frame 7 is movably connected to the transmission frame 5 via a horizontal rotating shaft 3, and the other end of the lifting frame 7 is connected to the piston rod of a lifting cylinder 8, a conveyor belt II12 is provided on the upper surface of the lifting frame 7, and a motor II9 is provided on the lower surface of the lifting frame 7 and is connected to the conveyor belt II12 via a transmission mechanism; a stacking tooling table 2 is provided at a corresponding position at the end of the conveyor belt II12, and two groups of parallel and corresponding wafer table plates 10 are provided on the stacking tooling table 2.
[0019] A stand 16 is provided on both sides of the stacking workbench 2, and two sets of upper and lower blocking devices 11 and a stacking cylinder 15 are provided on the stand 16. One end of the blocking device 11 is movably connected to the stand 16, and the other end of the blocking device 11 is in contact with the outer circumference of the wafer stack; the piston rod of the stacking cylinder 15 is connected to the blocking device 11, and the cylinder seat of the stacking cylinder 15 is positioned on the stand 16.
[0020] The stacking tooling table 2 is provided with a conveying roller 13, the wafer table 10 is located on the conveying roller 13, and a motor III14 is provided at the side end of the stacking tooling table 2, and the motor III14 is connected to the conveying roller 13 through a transmission mechanism. Example
[0021] like Figure 3 and Figure 4 As shown, an assembly line consisting of a press and a wafer stacking machine unit is provided with a conveyor belt I17 at one end of the main frame 1 away from the stacking workbench 2. The conveyor belt I17 passes through the stamping die of the press. A motor I18 is provided on the main frame 1, and the motor I18 is connected to the conveyor belt I17 through a transmission mechanism.
[0022] The working process of the wafer stacking unit is as follows: when the press starts working, the wafer falls from the mold onto the conveyor belt I17, and is transmitted to the conveyor belt II12 on the lifting frame 7. At this time, the cylinder rod of the transverse cylinder 6 extends out, driving the rotating frame 5 to be at the No. 1 station of the stacking workbench 2, the cylinder rod of the lifting cylinder 8 is in a retracted state, the lifting frame 7 is in the lowest position, and the wafer pallet 10 is in the No. 1 station. The wafer is transported by the belt and falls onto the wafer pallet 10. At this time, the lower stacking cylinder 15 works to align the wafers.
[0023] After collecting the wafers for a period of time, the height of the wafers on the wafer pallet 10 rises, and the cylinder rod of the lifting cylinder 8 extends, driving the lifting frame 7 to rise, and the wafers are stacked and aligned. When the height of the wafer collection reaches the top, the cylinder rod of the transverse cylinder 6 retracts, driving the rotating frame 5 to the second station of the stacking workbench 2, and the cylinder rod of the lifting cylinder 8 retracts, and the lifting part 7 is at the lowest position. At this time, a new wafer pallet 10 is waiting in the second station to continue the stacking and collection of wafers. The wafer pallet 10 that has been collected is sent out by the conveying roller 13 and manually transported and stored. Example
[0024] like Figure 5As shown, the production line composed of two presses and two wafer stacking groups processes the wafers through the two presses, and the working process of a single wafer stacking group is the same as that of the first embodiment. A conveyor belt can be set between the two presses to transport the wafers that are not input into the first group of wafer stacking groups to the second group of wafer stacking groups for processing, thereby improving work efficiency. A conveyor roller 13 and a motor III14 are also set between the two stacking tooling tables 2 to facilitate the output of the wafer table to the outside, saving labor costs.
Claims
1. A wafer stacking unit, characterized in that: A transmission frame (5) is connected to the main frame (1) via a vertical rotating shaft (4); one end of the transmission frame (5) away from the vertical rotating shaft (4) is connected to the piston rod of a transverse cylinder (6); and the cylinder seat of the transverse cylinder (6) is connected to the main frame (1); a lifting frame (7) is provided on the upper surface of the transmission frame (5); one end of the lifting frame (7) is movably connected to the transmission frame (5) via a horizontal rotating shaft (3); the other end of the lifting frame (7) is connected to the piston rod of a lifting cylinder (8); a conveyor belt II (12) is provided on the upper surface of the lifting frame (7); a motor II (9) is provided on the lower surface of the lifting frame (7) and is connected to the conveyor belt II (12) via a transmission mechanism; a stacking tooling table (2) is provided at a corresponding position at the end of the conveyor belt II (12); and two groups of parallel and corresponding wafer table plates (10) are provided on the stacking tooling table (2).
2. The wafer stacking unit according to claim 1, characterized in that: The stacking tooling table (2) is provided with a stand (16) on both sides, and the stand (16) is provided with two sets of upper and lower blocking devices (11) and a stacking cylinder (15), one end of the blocking device (11) is movably connected to the stand (16), and the other end of the blocking device (11) is in contact with the outer circumference of the wafer stack; the piston rod of the stacking cylinder (15) is connected to the blocking device (11), and the cylinder seat of the stacking cylinder (15) is positioned on the stand (16).
3. The wafer stacking unit according to claim 1, characterized in that: A conveying roller (13) is provided on the stacking tooling platform (2), the wafer table (10) is located on the conveying roller (13), and a motor III (14) is provided at the side end of the stacking tooling platform (2), and the motor III (14) is connected to the conveying roller (13) via a transmission mechanism.
4. The wafer stacking unit according to claim 1, characterized in that: A conveyor belt I (17) is provided at one end of the main frame (1) away from the stacking tooling platform (2), and the conveyor belt I (17) passes through the stamping die of the press. A motor I (18) is provided on the main frame (1), and the motor I (18) is connected to the conveyor belt I (17) through a transmission mechanism.