Thread rolling device for foundation bolt machining

By designing a collection and scraping mechanism in the bolt rubbing machine, the problem of wastewater and waste chip treatment is solved, and environmental protection and improvement of bolt rubbing quality is achieved.

CN222767227UActive Publication Date: 2025-04-18YUNNAN PANKE ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421479063.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing bolt tooth rubbing machines lack wastewater collection mechanism during cooling, resulting in direct drop of wastewater and polluting the environment. At the same time, if the residual waste chips after rubbing are not cleaned in time, it will affect the quality of bolt tooth rubbing.

Method used

A tooth rubbing device for anchor bolt processing is designed, including a collection mechanism and a scraping mechanism. After the collection mechanism cools water through the water tank and water pump system, the wastewater and waste chips are collected into the filter screen to achieve solid-liquid separation; the scraping mechanism cleans the residual waste chips on the tooth rubbing board through the screw rod and scraper driven by the motor.

Benefits of technology

It effectively avoids the direct drop of wastewater and pollutes the environment. At the same time, it ensures that the waste chips during the bolt rubbing process are cleaned in time, and improves the quality and environmental protection effect of bolt rubbing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thread rolling device for processing foundation bolts, and relates to the field of bolt preparation, the thread rolling device comprises two cross rods, the upper surfaces of the two cross rods are provided with first sliding grooves, the lower surfaces of the two cross rods are provided with second sliding grooves, and the first sliding grooves and the second sliding grooves are communicated with each other. One side of the interior of each first sliding groove is slidably connected with a thread rolling mechanism, through the arrangement of a collecting mechanism and a scraping mechanism, cooled water flows out of a water outlet hole to cool a thread rolling plate, the cooled water flows into a collecting box, sweeps carried by flowing-in waste water are filtered through a filter screen, the sweeps are filtered and intercepted, and the waste water is discharged out of the collecting box; and meanwhile, a second motor drives a lead screw, then the lead screw rotates to drive a scraping plate to move under the limitation of a limiting rod, then the residual scraps on the tooth surface of the thread rolling plate are scraped off, and therefore the influence on the next thread bolt thread rolling quality is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of bolt preparation, in particular to a thread rolling device used for processing anchor bolts. Background Art

[0002] The thread rolling machine is a kind of equipment for processing the outer surface of cylindrical workpieces. Its working principle is that two identical thread rolling surfaces have the same thread shape and helix angle as the bolt thread. When the thread rolling plates move against each other, the bolt blank between the two thread rolling plates is threaded. Take the processing of bolts as an example.

[0003] For example, Chinese patent: Publication No. CN220311635U, a bolt thread rolling machine, includes an assembly plate, the left and right ends of the table plate are fixedly provided with electric slide rail devices on the inside, the electric slide rail device is engaged and contacted with a slide frame on the outside, the front and rear ends of the slide frame are fixedly provided with sleeve plates on the inside, the front and rear ends of the sleeve plates are fixedly provided with cavity boxes on the outside, a water pump device is fixedly provided inside the cavity box, a conduit is fixedly provided inside the sleeve plate, a thread rolling cavity plate is fixedly provided on the front and rear ends of the sleeve plates on the inside, a chip removal frame is fixedly provided at the bottom end of the assembly plate, a chassis is fixedly provided at the bottom end of the chip removal frame, and a negative pressure fan is fixedly provided inside the chassis.

[0004] Although the functions of positioning, thread rolling and cooling the bolts are formed by the assembly plate, table, clamping pad, slide stand, sleeve plate, cavity box, duct, chip removal frame, chassis and negative pressure fan, there is a lack of mechanism to collect waste water when cooling by water, which can easily cause waste water to fall directly on the ground and affect the surrounding environment. At the same time, after threading the bolts, waste chips will remain on the threading plate. If they are not cleaned in time, it will easily affect the quality of the next bolt threading.

[0005] Therefore, we proposed a thread rolling device for anchor bolt processing. Utility Model Content

[0006] The utility model provides a thread rolling device for processing anchor bolts.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a thread rolling device for processing anchor bolts, comprising a cross bar, the number of the cross bars is two, the upper surfaces of the two cross bars are provided with a first slide groove, the lower surfaces of the two cross bars are provided with a second slide groove, one side of the two first slide grooves is slidably connected with a thread rolling mechanism, one side of the two cross bars is provided with a pushing mechanism, the inside of the two second slide grooves is slidably connected with a collecting mechanism, and the inside of the two cross bars is provided with a scraping mechanism;

[0008] The collecting mechanism includes a collecting box, a discharge port is provided at the top of one side of the collecting box, limiting grooves are provided on both sides of the inner wall of the collecting box, cleaning plates are slidably connected inside the two limiting grooves, a filter screen is provided at the bottom of the collecting box, the front and back sides of the collecting box are fixedly connected to water tanks, a water pump is fixedly connected to the inner bottom wall of the water tank, the input end of the water pump is fixedly connected to a water inlet pipe, the output end of the water pump is fixedly connected to a water outlet pipe, the other end of the water outlet pipe is fixedly connected to a hose, and a sealing plate is provided on one side of the discharge port.

[0009] Preferably, the thread rolling mechanism includes a slide plate, and there are two slide plates. A cylinder is fixedly connected to the middle part of one side of the two slide plates, and a thread rolling plate is fixedly connected to one side of the two cylinders. A cavity is provided inside the two thread rolling plates, and water outlet holes are provided on the tooth surfaces of the two thread rolling plates. One side of the two cavities is connected to the other end of the two hoses, and a guide rod is fixedly connected to the four corners of the other side of the two thread rolling plates, and a blocking plate is fixedly connected to the other end of the guide rod, and a spring is sleeved on the surface of the guide rod; the two cylinders drive the two thread rolling plates to move, and the two thread rolling plates contact the outside of the bolt to be threaded, and the two slide plates move back and forth, and then drive the thread rolling plates to press and grind the outside of the bolt.

[0010] Preferably, the pushing mechanism includes a bracket, a first motor is fixedly connected to the middle part of the bottom of the bracket, the output end of the first motor is splined to a transmission rod, the other end of the transmission rod passes through the middle part of the bottom of the bracket and is connected to a rotating plate, both sides of the upper surface of the rotating plate are rotatably connected to push-pull rods through pins, and the other ends of the two push-pull rods are rotatably connected to the middle part of the front side of the two slides by installing movable hinges; the first motor is started to drive the rotating plate to rotate, and the rotation of the rotating plate drives the push-pull rods on both sides to move back and forth, and the push-pull rods on both sides reciprocate the two slides back and forth respectively, and then drive the rolling plate to press and grind the outer side of the bolt, and reciprocate to form a rolling thread.

[0011] Preferably, the scraping mechanism includes a mounting plate, and there are two mounting plates, and both sides of the two mounting plates are respectively fixedly connected to the side surfaces of the two cross bars, and one side of one of the mounting plates is fixedly connected to a second motor, and the output end of the second motor is splined with a screw rod, and the other end of the screw rod is rotatably connected to the side of another mounting plate through a mounting bearing, and the surface of the screw rod is threadedly connected to a scraper, and the bottom of the scraper surface passes through a limiting rod, and both ends of the limiting rod are respectively fixedly connected to the surfaces of the two mounting plates; the second motor drives the screw rod, and then the screw rod rotates to drive the scraper plate to move under the limit of the limiting rod, thereby scraping off the residual waste chips on the tooth surface of the rubbing plate.

[0012] Preferably, a movable plate is slidably connected to one side of the two first sliding grooves, and a placement rack is fixedly connected to the middle of the top of the movable plate. The upper surface of the placement rack is provided with a plug-in hole, and the inner bottom wall of the placement rack is provided with a placement groove; the bolt to be threaded is passed through the plug-in hole and the bottom is placed in the placement groove, and then the limit bolt is pulled out, and the sliding placement rack drives the bolt to be threaded to move to the middle of the two threading plates, and the bolt to be threaded is vertically placed.

[0013] Preferably, both sides of the movable plate are threaded with limit bolts, and one side of the two cross bars is provided with limit holes adapted to the limit bolts; the movable plate is limited and fixed by the matching arrangement of the limit bolts and the limit holes.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model provides a collecting mechanism and a scraping mechanism, cooling water flows out from the water outlet to cool the rubbing plate, and the cooled water flows into the collecting box, and the waste chips carried by the flowing waste water are filtered through the filter screen, the waste chips are filtered and intercepted, and then the waste chips in the waste water are separated into solid and liquid, so as to facilitate the collection of waste water and avoid falling and polluting the surrounding environment, and at the same time the second motor drives the screw rod, and then the screw rod rotates and drives the scraper to move under the limit of the limit rod, and then the residual waste chips on the tooth surface of the rubbing plate are scraped off, so as to avoid affecting the quality of the next threaded bolt rubbing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the thread rolling mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the collection mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the scraping mechanism structure of the utility model.

[0020] In the figure: 1. cross bar; 2. tooth-rubbing mechanism; 21. slide plate; 22. cylinder; 23. tooth-rubbing plate; 24. guide rod; 25. spring; 3. pushing mechanism; 31. bracket; 32. first motor; 33. transmission rod; 34. rotating plate; 35. push-pull rod; 4. collecting mechanism; 41. collecting box; 42. scraper; 43. filter screen; 44. water tank; 45. water pump; 46. hose; 5. scraping mechanism; 51. mounting plate; 52. second motor; 53. screw rod; 54. scraper; 55. limit rod; 6. moving plate; 7. placement rack. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1-4 , a thread rolling device for processing anchor bolts shown in the figure comprises a cross bar 1, the number of the cross bars 1 is two, the upper surfaces of the two cross bars 1 are provided with a first slide groove, the lower surfaces of the two cross bars 1 are provided with a second slide groove, one side of the inside of the two first slide grooves is slidably connected with a thread rolling mechanism 2, one side of the two cross bars 1 is provided with a pushing mechanism 3, the inside of the two second slide grooves is slidably connected with a collecting mechanism 4, and the inside of the two cross bars 1 is provided with a scraping mechanism 5;

[0024] The collecting mechanism 4 includes a collecting box 41, a discharge port is provided at the top of one side of the collecting box 41, limiting grooves are provided on both sides of the inner wall of the collecting box 41, cleaning plates 42 are slidably connected inside the two limiting grooves, a filter screen 43 is provided at the bottom of the collecting box 41, the front and back sides of the collecting box 41 are fixedly connected to water tanks 44, a water pump 45 is fixedly connected to the inner bottom wall of the water tank 44, the input end of the water pump 45 is fixedly connected to a water inlet pipe, the output end of the water pump 45 is fixedly connected to a water outlet pipe, the other end of the water outlet pipe is fixedly connected to a hose 46, and a sealing plate is provided on one side of the discharge port.

[0025] In this embodiment: first, the bolt to be threaded is passed through the plug hole, and the bottom is placed in the placement groove, then the limit bolt is pulled out, and the sliding placement frame 7 drives the bolt to be threaded to move to the middle of the two threading plates 23, and the two cylinders 22 drive the two threading plates 23 to move, and then the first motor 32 is started to drive the rotating plate 34 to rotate, and the rotation of the rotating plate 34 drives the push-pull rods 35 on both sides to move back and forth, and the push-pull rods 35 on both sides respectively move the two slide plates 21 back and forth one after another, and then drive the threading plate 23 to press and grind the outer side of the bolt to thread, and reciprocate to form a threaded thread. When threading, the water pump 45 will pump the water tank The water inside 44 is pumped out and sent to the cavity, and finally discharged from the water outlet, spraying water to cool the thread rolling plate 23, and then the water flows into the collection box 41, and the waste chips carried by the inflowing wastewater are filtered through the filter net 43, and the waste chips are filtered and intercepted, and then the waste chips in the wastewater are separated into solid and liquid, so as to facilitate the collection of wastewater. At the end of the thread rolling, the second motor 52 drives the screw rod 53, and then the screw rod 53 rotates under the limit of the limit rod 55 to drive the scraper 54 to move, and then the residual waste chips on the tooth surface of the thread rolling plate 23 are scraped off, so as to avoid affecting the quality of the next thread rolling of the threaded bolt.

[0026] See also Figure 1 and Figure 2 In the figure, the pushing mechanism 3 includes a bracket 31, a first motor 32 is fixedly connected to the middle of the bottom of the bracket 31, a transmission rod 33 is splined to the output end of the first motor 32, the other end of the transmission rod 33 passes through the middle of the bottom of the bracket 31 and is connected to a rotating plate 34, both sides of the upper surface of the rotating plate 34 are rotatably connected to push-pull rods 35 through pins, and the other ends of the two push-pull rods 35 are rotatably connected to the middle of the front of the two slides 21 by installing a movable hinge.

[0027] In this embodiment: the first motor 32 is started to drive the rotating plate 34 to rotate, and the rotation of the rotating plate 34 drives the push-pull rods 35 on both sides to move back and forth, and the push-pull rods 35 on both sides respectively move the two slide plates 21 back and forth, and then drive the rolling plate 23 to press and grind the outer side of the bolt, and move back and forth to form a rolling thread.

[0028] Example 2

[0029] See also Figure 1 and Figure 2 The present embodiment further explains Example 1. The tooth-rolling mechanism 2 in the figure includes a slide plate 21. There are two slide plates 21. A cylinder 22 is fixedly connected to the middle of one side of the two slide plates 21. A tooth-rolling plate 23 is fixedly connected to one side of the two cylinders 22. A cavity is provided inside the two tooth-rolling plates 23. Water outlets are provided on the tooth surfaces of the two tooth-rolling plates 23. One side of the two cavities is connected to the other ends of the two hoses 46. Guide rods 24 are fixedly connected to the four corners of the other side of the two tooth-rolling plates 23. A blocking plate is fixedly connected to the other end of the guide rod 24. A spring 25 is sleeved on the surface of the guide rod 24.

[0030] In this embodiment, two cylinders 22 drive two rubbing plates 23 to move, and the two rubbing plates 23 contact the outer side of the bolt to be threaded. The two slide plates 21 move back and forth one after the other, and then drive the rubbing plates 23 to press and grind the outer side of the bolt.

[0031] See also Figure 1 and Figure 4 As shown in the figure, the scraping mechanism 5 includes a mounting plate 51, and there are two mounting plates 51. Both sides of the two mounting plates 51 are fixedly connected to the sides of the two cross bars 1, respectively. A second motor 52 is fixedly connected to one side of one of the mounting plates 51, and a screw rod 53 is splined to the output end of the second motor 52. The other end of the screw rod 53 is rotatably connected to one side of the other mounting plate 51 through a mounting bearing. A scraper 54 is threadedly connected to the surface of the screw rod 53, and a limiting rod 55 is passed through the bottom of the surface of the scraper 54. The two ends of the limiting rod 55 are fixedly connected to the surfaces of the two mounting plates 51, respectively.

[0032] In this embodiment: the second motor 52 drives the screw rod 53, and then the screw rod 53 rotates under the limit of the limit rod 55 to drive the scraper 54 to move, thereby scraping off the residual waste on the tooth surface of the rubbing plate 23.

[0033] See also Figure 1 In the figure, a movable plate 6 is slidably connected to one side of the inside of the two first slide grooves, a placement rack 7 is fixedly connected to the middle of the top of the movable plate 6, a plug-in hole is opened on the upper surface of the placement rack 7, and a placement groove is opened on the inner bottom wall of the placement rack 7.

[0034] In this embodiment: the bolt to be threaded is passed through the plug hole and the bottom is placed in the placement groove, then the limit bolt is pulled out, and the sliding placement frame 7 drives the bolt to be threaded to move to the middle of the two thread rolling plates 23, and the bolt to be threaded is placed vertically.

[0035] Example 3

[0036] See also Figure 1 In the figure, both sides of the movable plate 6 are threaded with limit bolts, and one side of the two cross bars 1 is provided with limit holes adapted to the limit bolts.

[0037] In this embodiment, the movable plate 6 is fixed in position by means of the cooperation between the limiting bolt and the limiting hole.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thread rolling device for processing anchor bolts, characterized in that: It comprises a cross bar (1), wherein the number of the cross bars (1) is two, the upper surfaces of the two cross bars (1) are provided with a first slide groove, the lower surfaces of the two cross bars (1) are provided with a second slide groove, one side of the interior of the two first slide grooves is slidably connected with a thread rolling mechanism (2), one side of the two cross bars (1) is provided with a pushing mechanism (3), the interior of the two second slide grooves is slidably connected with a collecting mechanism (4), and the interior of the two cross bars (1) is provided with a scraping mechanism (5); The collecting mechanism (4) comprises a collecting box (41), a discharge port is provided at the top of one side of the collecting box (41), limiting grooves are provided on both sides of the inner wall of the collecting box (41), cleaning plates (42) are slidably connected inside the two limiting grooves, a filter screen (43) is provided at the bottom of the collecting box (41), a water tank (44) is fixedly connected to the front and back of the collecting box (41), a water pump (45) is fixedly connected to the inner bottom wall of the water tank (44), an input end of the water pump (45) is fixedly connected to a water inlet pipe, an output end of the water pump (45) is fixedly connected to a water outlet pipe, the other end of the water outlet pipe is fixedly connected to a hose (46), and a sealing plate is provided on one side of the discharge port.

2. A thread rolling device for anchor bolt processing according to claim 1, characterized in that: The tooth-rolling mechanism (2) comprises a slide plate (21), the number of the slide plates (21) is two, the middle part of one side of the two slide plates (21) is fixedly connected to a cylinder (22), one side of the two cylinders (22) is fixedly connected to a tooth-rolling plate (23), the interior of the two tooth-rolling plates (23) is provided with a cavity, the tooth surfaces of the two tooth-rolling plates (23) are provided with water outlet holes, one side of the two cavities is connected to the other end of the two hoses (46), the four corners of the other side of the two tooth-rolling plates (23) are fixedly connected to a guide rod (24), the other end of the guide rod is fixedly connected to a blocking plate, and the surface of the guide rod (24) is sleeved with a spring (25).

3. The thread rolling device for anchor bolt processing according to claim 1, characterized in that: The pushing mechanism (3) comprises a bracket (31), a first motor (32) is fixedly connected to the middle of the bottom of the bracket (31), an output end of the first motor (32) is spline-connected to a transmission rod (33), the other end of the transmission rod (33) passes through the middle of the bottom of the bracket (31) and is connected to a rotating plate (34), both sides of the upper surface of the rotating plate (34) are rotatably connected to push-pull rods (35) via pins, and the other ends of the two push-pull rods (35) are rotatably connected to the middle of the front sides of the two slide plates (21) by installing movable hinges.

4. The thread rolling device for anchor bolt processing according to claim 1, characterized in that: The scraping mechanism (5) comprises a mounting plate (51), the number of the mounting plates (51) being two, the two sides of the two mounting plates (51) being respectively fixedly connected to the side surfaces of the two cross bars (1), one side of one of the mounting plates (51) being fixedly connected to a second motor (52), the output end of the second motor (52) being spline-connected to a screw rod (53), the other end of the screw rod (53) being rotatably connected to the side of another of the mounting plates (51) via a mounting bearing, the surface of the screw rod (53) being threadedly connected to a scraper (54), the bottom of the surface of the scraper (54) being penetrated by a limiting rod (55), the two ends of the limiting rod (55) being respectively fixedly connected to the surfaces of the two mounting plates (51).

5. The thread rolling device for anchor bolt processing according to claim 1, characterized in that: A movable plate (6) is slidably connected to one side of the two first sliding grooves, a placement rack (7) is fixedly connected to the middle of the top of the movable plate (6), a plug-in hole is provided on the upper surface of the placement rack (7), and a placement groove is provided on the inner bottom wall of the placement rack (7).

6. A thread rolling device for anchor bolt processing according to claim 5, characterized in that: Limit bolts are threadedly provided on both sides of the movable plate (6), and limit holes matching the limit bolts are provided on one side of the two cross bars (1).

Citation Information

Patent Citations

  • Bolt thread rolling machine

    CN220311635U