Rapid discharging equipment suitable for compressor bottom plate machining

Abstract

The utility model relates to the technical field of compressor bottom plates, in particular to a quick blanking device suitable for compressor bottom plate machining, which comprises a jacking mechanism, a pushing mechanism, a die pressing mechanism and an auxiliary mechanism. Therefore, the compressor bottom plate formed part after die casting is completed moves upwards in a jacking mode, the demolding effect of the formed part is achieved, the time and labor wasting and the safety problem of manual demolding are solved, and the working efficiency and the safety of workers are improved. Due to the fact that the six jacking rods are symmetrically arranged on the central axis of the jacking plate, the stability of the formed part can still be guaranteed after the formed part is jacked to a certain position. The servo motor arranged on the material pushing mechanism drives the electric push rod to conduct telescopic operation, so that the material pushing plate synchronously pushes materials to one side of a formed part, the pushing force of the material pushing plate enables the formed part to slide into the inclined material guiding groove from the top end of the jacking rod, and the discharging effect of the formed part is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of compressor bottom plates, in particular to a fast material cutting device suitable for processing compressor bottom plates. Background Art

[0002] The compressor is a driven fluid machine that can boost low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It sucks low-temperature and low-pressure refrigerant gas from the suction pipe, compresses it by driving the piston through the motor, and then discharges high-temperature and high-pressure refrigerant gas to the exhaust pipe to provide power for the refrigeration cycle. In the manufacturing process of the compressor, a compressor base plate needs to be set up. This type of base plate is usually die-cast. In the production process of the base plate, there is usually a lack of convenient auxiliary unloading equipment. Most of the conventional operations rely on manual demoulding and unloading, which not only affects production efficiency and production costs, but also makes it difficult to ensure the safety of operators.

[0003] As disclosed in the authorization announcement number CN214732527U, a fast material unloading device suitable for compressor baseplate processing relates to the technical field of compressor baseplate processing. Aiming at the problem that the general compressor baseplate unloading device has low efficiency and inflexibility, the following scheme is proposed, including a base plate, the top of which is fixedly connected to two support plates, a disc is rotatably arranged between the two support plates, the outer array of the disc is provided with a plurality of grooves, the inside of the grooves are symmetrically hinged with clamping plates, one side of the clamping plates are fixedly connected with a plurality of buffer devices, one side of the clamping plates are fixedly connected with a T-shaped block, and one side of the clamping plates are hinged with a connecting rod. The utility model has a novel design and is easy to operate. It not only performs fixed unloading of the compressor baseplate, but also facilitates unloading in different directions, making unloading more convenient, thereby improving production flexibility. However, the structure of the utility model is relatively complex, which is not convenient for ensuring the ease of use and economic benefits of the equipment, and its subsequent maintenance and repair are also relatively inconvenient. Therefore, we propose a fast unloading equipment suitable for compressor base plate processing, which solves the problems of the complex structure, inconvenient operation and maintenance of the utility model, and improves the ease of use and economic benefits of the equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a fast material cutting device suitable for processing compressor bottom plates, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A fast unloading equipment suitable for compressor base plate processing, comprising a jacking mechanism, a pushing mechanism, a die pressing mechanism and an auxiliary mechanism, wherein the pushing mechanism is located at one side of the jacking mechanism, and the die pressing mechanism is located at the top of the jacking mechanism, and the jacking mechanism comprises a hydraulic lifting rod, a jacking plate, a jacking rod and a guide groove, the jacking plate is fixedly installed on the top of the hydraulic lifting rod, the bottom end of the jacking rod is fixedly connected to the top of the jacking plate and is symmetrically arranged with respect to the central axis of the jacking plate, 6 jacking rods are arranged, the upper part of the jacking rod is located inside the guide groove and is slidably connected, the pushing mechanism comprises a motor mounting groove, a servo motor, a fixing plate, an electric push rod, a pushing plate and a protective layer, and the servo motor is fixedly installed inside the motor mounting groove.

[0007] Preferably, the fixing plate is fixedly mounted on the inner wall of the workbench, the electric push rod is fixedly mounted on one side of the fixing plate, and the output end of the servo motor is electrically connected to the electric push rod.

[0008] Preferably, the push plate is fixedly mounted on one end of the electric push rod, and a protective layer is provided on one side of the push plate.

[0009] Preferably, the die pressing mechanism comprises a hydraulic cylinder, a die pressing rod, a convex upper mold plate and a concave lower mold groove, the hydraulic cylinder is fixedly installed on the top end of the workbench, and the die pressing rod is movably installed on the bottom end of the hydraulic cylinder.

[0010] Preferably, the convex upper mold plate is fixedly mounted on the bottom end of the die rod, and the concave lower mold groove is arranged at the bottom end of the workbench and corresponds one-to-one to the convex upper mold plate.

[0011] Preferably, the auxiliary mechanism includes a workbench, a lighting lamp, a controller, an inspection door, an inclined material guide trough, a material baffle plate and a molding part, the lighting lamp is fixedly installed on the top of the workbench, the controller is fixedly installed on one side of the workbench, and the inspection door is movably installed on one side of the workbench.

[0012] Preferably, one end of the inclined material guide trough is connected to the top surface of the concave lower die groove, and the other end thereof extends to the outside of the workbench, and the material baffle plates are fixedly arranged on both sides of the inclined material guide trough.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. This is a fast unloading equipment suitable for compressor base plate processing. Through the operation of the hydraulic lifting rod set by the jacking mechanism, the jacking plate and the jacking rod are driven to rise and fall synchronously, so that the jacking of the compressor base plate molded part after the die casting is completed is lifted and moved upward, achieving the demoulding effect of the molded part, eliminating the time-consuming and labor-intensive manual demoulding and safety issues, and improving the working efficiency and the safety of the staff. The jacking rod rises to a certain position on the top surface of the concave lower die groove and stops, wherein the top of the jacking rod is not higher than the horizontal position of the bottom surface of the push plate. Since the jacking rods are symmetrically arranged with respect to the central axis of the jacking plate and are distributed in 6 pieces, the stability of the molded part can still be guaranteed after being lifted to a certain position, thereby improving the practical effect of the equipment.

[0015] 2. This is a fast unloading equipment suitable for compressor base plate processing. The servo motor set by the pushing mechanism drives the electric push rod to perform telescopic operation, so that the pushing plate pushes the material to the side of the molded part synchronously. The pushing force of the pushing plate makes the molded part slide from the top of the supporting rod into the inclined material guide trough, thereby realizing the unloading effect of the molded part. This mechanical unloading method is not only simple to operate, but also improves the unloading speed, saves labor, and reflects the economic benefits of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the working state structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the supporting rod structure of the utility model.

[0020] In the figure: 100, hydraulic lifting rod; 101, top supporting plate; 102, top supporting rod; 103, guide groove; 200, motor mounting groove; 201, servo motor; 202, fixing plate; 203, electric push rod; 204, push plate; 205, protective layer; 300, hydraulic cylinder; 301, die pressing rod; 302, convex upper mold plate; 303, concave lower mold groove; 400, workbench; 401, lighting lamp; 402, controller; 403, inspection door; 404, inclined guide chute; 405, baffle plate; 406, molded part. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] A fast unloading equipment suitable for compressor base plate processing, comprising a supporting mechanism, a pushing mechanism, a die pressing mechanism and an auxiliary mechanism, wherein the pushing mechanism is located at one side of the supporting mechanism, and the die pressing mechanism is located at the top of the supporting mechanism, the supporting mechanism comprises a hydraulic lifting rod 100, a supporting plate 101, a supporting rod 102 and a guide groove 103, the supporting plate 101 is fixedly installed on the top of the hydraulic lifting rod 100, the bottom end of the supporting rod 102 is fixedly connected to the top of the supporting plate 101 and is symmetrically arranged with respect to the central axis of the supporting plate 101, 6 supporting rods 102 are arranged, the upper part of the supporting rod 102 is located inside the guide groove 103 and is slidably connected, the pushing mechanism comprises a motor mounting groove 200, a servo motor 201, a fixing plate 202, an electric push rod 203, a pushing plate 204 and a protective layer 205, and the servo motor 201 is fixedly installed inside the motor mounting groove 200.

[0024] In this embodiment, preferably, the fixing plate 202 is fixedly installed on the inner wall of the workbench 400 , the electric push rod 203 is fixedly installed on one side of the fixing plate 202 , and the output end of the servo motor 201 is electrically connected to the electric push rod 203 .

[0025] In this embodiment, preferably, the push plate 204 is fixedly installed on one end of the electric push rod 203 , and a protective layer 205 is provided on one side of the push plate 204 .

[0026] In this embodiment, preferably, the die pressing mechanism includes a hydraulic cylinder 300, a die pressing rod 301, a convex upper mold plate 302 and a concave lower mold groove 303, the hydraulic cylinder 300 is fixedly installed at the top end of the workbench 400, and the die pressing rod 301 is movably installed at the bottom end of the hydraulic cylinder 300.

[0027] In this embodiment, preferably, the convex upper mold plate 302 is fixedly installed at the bottom end of the die rod 301 , and the concave lower mold groove 303 is arranged at the bottom end of the workbench 400 and corresponds to the convex upper mold plate 302 one by one.

[0028] In this embodiment, preferably, the auxiliary mechanism includes a workbench 400, a lighting lamp 401, a controller 402, an inspection door 403, an inclined material guide trough 404, a material baffle plate 405 and a molded part 406, the lighting lamp 401 is fixedly installed on the top of the workbench 400, the controller 402 is fixedly installed on one side of the workbench 400, and the inspection door 403 is movably installed on one side of the workbench 400.

[0029] In this embodiment, preferably, one end of the inclined material guide trough 404 is connected to the top surface of the concave lower die groove 303 , and the other end thereof extends to the outside of the workbench 400 , and the material blocking plates 405 are fixedly arranged on both sides of the inclined material guide trough 404 .

[0030] When in use, the fast unloading equipment for compressor bottom plate processing of the present embodiment is operated by the hydraulic lifting rod 100 provided by the lifting mechanism, driving the lifting plate 101 and the lifting rod 102 to lift synchronously, so that the compressor bottom plate molded part 406 after die casting is lifted and moved upward, achieving the demoulding effect of the molded part 406, eliminating the time-consuming and labor-intensive manual demoulding and safety issues, and improving the working efficiency and the safety of the staff. The lifting rod 102 rises to a certain position on the top surface of the concave lower die groove 303 and then stops, wherein the top end of the lifting rod 102 is not higher than the horizontal position of the bottom surface of the push plate 204. Since the lifting rod 102 is symmetrically arranged with respect to the central axis of the lifting plate 101 and there are 6 of them, the stability of the molded part 406 can still be ensured after being lifted to a certain position, thereby improving the practical effect of the equipment. The servo motor 201 arranged by the pushing mechanism drives the electric push rod 203 to perform telescopic operation, so that the pushing plate 204 pushes the material to the side of the molded part 406 synchronously. The pushing force of the pushing plate 204 makes the molded part 406 slide from the top of the supporting rod 102 into the inclined guide trough 404, thereby achieving the unloading effect of the molded part 406. This mechanical unloading method is not only simple to operate, but also improves the unloading speed, saves labor, and realizes the economic benefits of the equipment.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A fast material unloading device suitable for processing compressor bottom plate, comprising a supporting mechanism, a material pushing mechanism, a die pressing mechanism and an auxiliary mechanism, characterized in that: The push mechanism is located at one side of the jacking mechanism, and the die pressing mechanism is located at the top of the jacking mechanism. The jacking mechanism comprises a hydraulic lifting rod (100), a jacking plate (101), a jacking rod (102) and a guide groove (103). The jacking plate (101) is fixedly installed at the top of the hydraulic lifting rod (100). The bottom end of the jacking rod (102) is fixedly connected to the top of the jacking plate (101) and is symmetrically arranged with respect to the central axis of the jacking plate (101). Six jacking rods (102) are arranged. The upper part of the jacking rod (102) is located inside the guide groove (103) and is slidably connected. The push mechanism comprises a motor mounting groove (200), a servo motor (201), a fixing plate (202), an electric push rod (203), a push plate (204) and a protective layer (205). The servo motor (201) is fixedly installed inside the motor mounting groove (200).

2. The rapid material cutting equipment suitable for compressor bottom plate processing according to claim 1 is characterized in that: The fixing plate (202) is fixedly mounted on the inner wall of the workbench (400), the electric push rod (203) is fixedly mounted on one side of the fixing plate (202), and the output end of the servo motor (201) is electrically connected to the electric push rod (203).

3. The rapid material cutting equipment suitable for compressor bottom plate processing according to claim 1 is characterized in that: The push plate (204) is fixedly mounted on one end of the electric push rod (203), and a protective layer (205) is provided on one side of the push plate (204).

4. The rapid material cutting equipment for compressor bottom plate processing according to claim 1 is characterized in that: The die pressing mechanism comprises a hydraulic cylinder (300), a die pressing rod (301), a convex upper mold plate (302) and a concave lower mold groove (303); the hydraulic cylinder (300) is fixedly installed on the top end of the workbench (400), and the die pressing rod (301) is movably installed on the bottom end of the hydraulic cylinder (300).

5. The rapid material cutting equipment for compressor bottom plate processing according to claim 4 is characterized in that: The convex upper mold plate (302) is fixedly installed at the bottom end of the die rod (301), and the concave lower mold groove (303) is arranged at the bottom end of the workbench (400) and corresponds to the convex upper mold plate (302) one by one.

6. The rapid material cutting equipment for compressor bottom plate processing according to claim 1 is characterized in that: The auxiliary mechanism comprises a workbench (400), a lighting lamp (401), a controller (402), an inspection door (403), an inclined material guide trough (404), a material blocking plate (405) and a molded part (406); the lighting lamp (401) is fixedly mounted on the top of the workbench (400), the controller (402) is fixedly mounted on one side of the workbench (400), and the inspection door (403) is movably mounted on one side of the workbench (400).

7. The rapid material cutting equipment for compressor bottom plate processing according to claim 6 is characterized in that: One end of the inclined material guide trough (404) is connected to the top surface of the concave lower die groove (303), and the other end thereof extends to the outside of the workbench (400). The material blocking plates (405) are fixedly arranged on both sides of the inclined material guide trough (404).

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