Wind shielding mechanism for welding device
By designing the windshield mechanism of the welding device, the problems of unstable air circulation and the harm to the human body during aluminum alloy welding are solved, and the welding quality is improved and the working environment is safe.
Patent Information
- Application Number
- CN202420579002.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the welding process of aluminum alloy, the fast air circulation speed and the through-door air lead to insufficient gas protection, resulting in welding pores, and the welding process is harmful to the staff.
A wind barrier mechanism for welding devices is designed, including a welding head, a rotation adjusting member, a position adjusting member and a wind barrier assembly. By adjusting the welding angle and distance, and using the wind barrier assembly to block the wind force, ensuring stable air circulation at the welding point.
It effectively reduces the impact of wind force on the welding site, avoids the generation of welding pores, and improves welding quality and staff safety.
Smart Images

Figure CN222767536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of recreational vehicle assembly equipment, in particular to a wind shielding mechanism for a welding device. Background Art
[0002] RV has both the functions of "house" and "car", but its attribute is still a car. It is a movable type of car with basic facilities necessary for home. RV mainly consists of two parts: the body and the box. Among them, the strength of the box is guaranteed by the aluminum alloy keel, and the aluminum alloy keel needs to be welded before it can be spliced with the insulation material, inner plywood and outer plywood to form the box;
[0003] Aluminum alloy welding refers to the process of welding aluminum alloy materials. Aluminum alloy has high strength and light weight. The main welding processes are manual MIG welding (metal inert gas shielded welding) and automatic MIG welding, which include base material, welding wire, shielding gas, and welding equipment;
[0004] The aluminum alloy keel is mainly composed of horizontal and vertical aluminum alloys. Therefore, when welding the aluminum alloy keel, you only need to use welding equipment to weld the joints between the horizontal aluminum alloy and the vertical aluminum alloy.
[0005] At present, when welding aluminum alloy, it is usually done in a relatively open working space. In a relatively open room, the air circulates faster, and the occasional draft will further aggravate the violent flow of air. The violent flow of air will cause insufficient gas protection, thus generating welding pores during welding.
[0006] At the same time, because the aluminum alloy keel itself has a small welding area, a manual handheld welding head is used to weld the welding joints. However, when the workers are in a welding environment for a long time, it is more harmful to the human body.
[0007] Therefore be necessary to design a kind of automatic electric welding machine with wind shield assembly. Utility Model Content
[0008] In order to solve the above problems, the utility model provides a wind shielding mechanism for a welding device to more accurately solve the above problems.
[0009] The utility model is realized by the following technical solutions:
[0010] The utility model proposes a windshield mechanism for a welding device, comprising a welding head, a welding wire is penetrated in the welding head, an adjusting mechanism is connected to the outer shell of the welding head, the adjusting mechanism comprises a rotating adjusting part for adjusting the angle of the welding head and a position adjusting part for adjusting the position of the welding head, the bottom of the adjusting mechanism is connected to the sliding end of the sliding component, the welding head outer shell is connected to the windshield component, the windshield component is located at the front end of the adjusting mechanism, the windshield component comprises a shell and a windshield component connected to the shell, an inner hole connected to the welding head is penetrated on the shell, an inner groove for placing the windshield component is opened at the front end of the shell, two inner grooves are provided and are located on both sides of the inner hole, the windshield component comprises an adjusting end located in the inner groove and a first plate body or a second plate body detachably connected to one side of the adjusting end, the second plate body is arranged in a rectangular shape, the first plate body is arranged in a rectangular shape on the side connected to the adjusting end, and the other end is arranged in a triangular shape.
[0011] The utility model further provides that the adjusting end comprises a rectangular block, a groove is formed on the rectangular block, a plurality of evenly distributed gear protrusions are connected to the inner wall at the upper end of the groove, a rotating gear is meshed in the gear protrusion, a connecting rod is connected to the middle part of the rotating gear, an end of the connecting rod away from the rotating gear passes through the groove and one side of the shell, and is connected to an adjusting button.
[0012] The utility model further provides that the position adjustment member includes a first base plate connected to the sliding end of the sliding assembly, a plurality of evenly distributed first fixing holes are provided on the first base plate, a second base plate is provided on the first base plate, a second fixing hole matching the first fixing hole is provided on the second base plate, a fixing member is connected to the first fixing hole and the second fixing hole, and the rotation adjustment member is provided on the second base plate.
[0013] The utility model further provides that the rotating adjustment member includes two support members arranged on the second base plate, the top ends of the support members are arranged in a semicircle, an adjustment ring is arranged between the two support members, the welding head is penetrated through the adjustment ring, through holes are provided on the upper end surfaces of the two support members, convex plates matching the through holes are fixedly installed on both sides of the adjustment ring, a third fixing hole is provided in the convex plate on one side, a fastener is connected to the third fixing hole, and an indicator rod is connected to the convex plate on the other side.
[0014] Furthermore, the utility model provides an angle indicator plate on one side of the support member, and the angle indicator plate is arranged on the same side as the indicator rod.
[0015] The utility model further provides that the sliding assembly includes a fixed seat, a rectangular groove is provided on the top of the fixed seat, a motor is connected to one side of the fixed seat, a screw rod is connected to the driving end of the motor, a screw rod shaft is fitted outside the screw rod, the top of the screw rod shaft passes through the rectangular groove and is connected to the bottom of the first base plate.
[0016] Beneficial effects of the utility model:
[0017] The setting of the rotating adjustment part and the position adjustment part can respectively adjust the welding angle and welding distance of the welding head; and the setting of the wind shield assembly can block the draft in the working space, thereby reducing the impact of wind on the welding point and ensuring the quality of the welding point after welding; specifically, the setting of the shell can install the wind shield on the welding head, and make the wind shield be located on both sides of the welding wire respectively, and the wind shield is arranged on both sides of the welding wire, which can block the wind on both sides of the welding wire during the welding process, and the wind will move to both sides of the wind shield after being blocked, thereby ensuring the stability of air circulation at the working point of the welding wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall front structure of the wind shield mechanism for the welding device of the utility model;
[0019] Figure 2 It is a schematic diagram of the connection structure between the wind shield assembly and the welding head of the wind shield mechanism for the welding device of the utility model;
[0020] Figure 3 It is a left-side structural schematic diagram of a rotating adjustment member in a wind shield mechanism for a welding device of the utility model;
[0021] Figure 4 It is a right side structural schematic diagram of the rotating adjustment member in the wind shield mechanism for the welding device of the utility model;
[0022] Figure 5 This is a schematic diagram of the disassembled structure of the wind shield assembly in the wind shield mechanism for the welding device of the utility model;
[0023] Figure 6 It is a schematic diagram of the upward structure of the adjustment end of the wind shield mechanism for the welding device of the utility model;
[0024] Figure 7 This is a schematic diagram of the structure of a position adjusting member in a wind shield mechanism for a welding device of the utility model;
[0025] Figure 8 It is a schematic diagram of the structure of the sliding assembly in the wind shielding mechanism for the welding device of the utility model;
[0026] Fig. 9It is a schematic diagram of the second plate structure in the wind shielding mechanism for the welding device of the utility model.
[0027] In the figure, 1, welding head; 11, welding wire; 2, rotating adjustment member; 21, supporting member; 22, adjusting ring; 23, through hole; 24, convex plate; 24, third fixing hole; 25, fastener; 26, indicating rod; 3, position adjustment member; 31, first bottom plate; 32, first fixing hole; 33, second bottom plate; 34, second fixing hole; 35, fixing member; 4, sliding assembly; 41, fixing seat; 42, rectangular groove; 43, screw rod; 4 4. Screw shaft; 45. Motor; 5. Wind shield assembly; 51. Shell; 52. Wind shield; 521. Adjustment end; 5211. Rectangular block; 5212. Groove; 5213. Gear protrusion; 5214. Rotating gear; 5215. Connecting rod; 5216. Adjustment button; 5217. Insertion slot; 522. First plate body; 523. Second plate body; 524. Insertion end; 53. Inner hole; 54. Inner slot; 6. Angle indicator plate. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the following will be combined with the technical solution in the embodiments of the utility model for a clear and complete description. Obviously, the described embodiments are partial embodiments of the utility model, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] The preferred embodiment of the utility model is as follows Figure 1-9 As shown, it includes a welding head 1, a welding wire 11 is provided inside the welding head 1, an adjusting mechanism is connected to the outer shell of the welding head 1, the adjusting mechanism includes a rotating adjusting member 2 for adjusting the angle of the welding head 1 and a position adjusting member 3 for adjusting the position of the welding head 1, the bottom of the adjusting mechanism is connected to the sliding end of the sliding member 4, a windshield member 5 is connected to the outer shell of the welding head 1, and the windshield member 5 is located at the front end of the adjusting mechanism. The windshield member 5 includes a shell 51 and a windshield member 52 connected to the shell 51, an inner hole 53 connected to the welding head 1 is provided on the shell 51, and an inner groove 54 for placing the windshield member 52 is opened at the front end of the shell 51, and two inner grooves 54 are provided and are located on both sides of the inner hole 53. The windshield member 52 includes an adjusting end 521 located in the inner groove 54 and a first plate body 522 and a second plate body 523 detachably connected to one side of the adjusting end 521, and the second plate body 523 is arranged in a rectangular shape, and the first plate body 522 connected to the adjusting end 521 is arranged in a rectangular shape on one side, and the other end is arranged in a triangular shape;
[0030] The setting of the rotation adjustment member 2 and the position adjustment member 3 can respectively adjust the welding angle and welding distance of the welding head 1; and the setting of the wind shield component 5 can block the draft in the working space, thereby reducing the influence of wind on the welding point and ensuring the quality of the welding point after welding; specifically, the setting of the shell 51 can install the wind shield 52 on the welding head 1, and make the wind shield 52 respectively located on both sides of the welding wire 11, and the wind shield 52 is arranged on both sides of the welding wire 11, which can block the wind on both sides of the welding wire 11 during the working process of the welding wire 11, and the wind will move to both sides of the wind shield 52 after being blocked, thereby ensuring the stability of air circulation at the working place of the welding wire 11;
[0031] The second plate 523 is arranged in a rectangular shape, so that when the welding wire 11 is used for plane welding at the connection of the aluminum alloy keel, it can be in contact with the aluminum alloy keel, thereby ensuring the wind blocking work;
[0032] The first plate 522 is rectangular at one end and triangular at the other end. The advantage of this arrangement is that it can also perform wind blocking work when the welding wire 11 is welding the aluminum alloy angle.
[0033] An insertion slot 5217 is provided on one side of the rectangular block 5211, and the insertion slot 5217 is connected to an insertion end 524 connected to the first plate body 522 or the second plate body 523 by a pin. The insertion slot 5217 cooperates with the insertion end 524 to realize the connection between the first plate body 522 or the second plate body 523 and the adjustment end 521. The connection method using the pin can facilitate the staff to replace the first plate body 522 or the second plate body 523, thereby increasing the applicability of the equipment.
[0034] Preferably, the triangle is an isosceles right triangle. For welding of aluminum alloy angles, the best welding angle is 45 degrees. The setting of the isosceles right triangle can still achieve external wind blocking when the welding head 1 is used to weld the aluminum alloy keel at an angle of 45 degrees.
[0035] In this embodiment, the welding method used by the welding wire 11 in the welding head 1 for the aluminum alloy is MIG. MIG (MAG) welding uses a fusible welding wire 11 as an electrode, and uses the arc burning between the continuously fed welding wire 11 and the welded workpiece as a heat source to melt the welding wire 11 and the parent metal. During the welding process, the protective gas-argon gas is continuously delivered to the welding area through the welding gun nozzle to protect the arc, the molten pool and the parent metal nearby from the harmful effects of the surrounding air. The welding wire 11 is continuously melted and should be transferred to the welding pool in the form of molten droplets, which will fuse with the molten parent metal and condense to form weld metal; MIG welding technology is a prior art, so this application document does not describe the equipment connected to the welding head 1 and the equipment for delivering the welding wire 11.
[0036] Preferably, reference Figure 6 The adjusting end 521 includes a rectangular block 5211, a groove 5212 is formed on the rectangular block 5211, a plurality of evenly distributed gear protrusions 5213 are connected to the inner wall of the upper end of the groove 5212, a rotating gear 5214 is meshed in the gear protrusion 5213, a connecting rod 5215 is connected to the middle of the rotating gear 5214, an end of the connecting rod 5215 away from the rotating gear 5214 passes through the groove 5212 and one side of the housing 51, and is connected to an adjusting button 5216;
[0037] The setting of the adjustment end 521 can adjust the extension length of the first plate body 522 or the second plate body 523; specifically, the staff rotates the adjustment button 5216 clockwise, and the adjustment button 5216 will drive the connecting rod 5215 and the rotating gear 5214 to rotate in turn, and the rotating gear 5214 will mesh with the gear protrusion 5213, and the adjustment end 521 will retract, and the extension length of the first plate body 522 or the second plate body 523 will be reduced. Anyway, by rotating the adjustment button 5216 clockwise, the extension length of the first plate body 522 or the second plate body 523 can be increased;
[0038] Preferably, reference Figure 1 and Figure 7 The position adjusting member 3 includes a first bottom plate 31 connected to the sliding end of the sliding assembly 4, a plurality of evenly distributed first fixing holes 32 are provided on the bottom plate, a second bottom plate 33 is provided on the first bottom plate 31, a second fixing hole 34 matching with the first fixing hole 32 is provided on the second bottom plate 33, a fixing member 35 is connected in the first fixing hole 32 and the second fixing hole 34, and a rotation adjusting member 2 is provided on the second bottom plate 33;
[0039] The second bottom plate 33 can be fixed to the top of the first bottom plate 31 by inserting the fixing member 35 into the first fixing hole 32 and the second fixing hole 34, and the first fixing hole 32 is provided with a plurality of holes, so that the second bottom plate 33 can be fixed at different positions, and the position of the rotating adjustment member 2 and the welding head 1 connected to the rotating adjustment member 2 can be further adjusted;
[0040] In this embodiment, the fixing member 35 may be a screw, and the first fixing hole 32 and the second fixing hole 34 may be provided by screw holes.
[0041] The utility model further comprises two support members 21 arranged on the second bottom plate 33, the top of the support member 21 is arranged in a semicircular shape, an adjustment ring 22 is arranged between the two support members 21, a welding head 1 is arranged through the adjustment ring 22, a through hole 23 is provided on the upper end surface of the two support members, convex plates 24 matching the through holes 23 are fixedly installed on both sides of the adjustment ring 22, a third fixing hole 24 is provided in the convex plate 24 on one side, a fastener 25 is connected in the third fixing hole 24, and an indicator rod 26 is connected to the convex plate 24 on the other side;
[0042] By rotating the adjusting ring 22, the fixing and loosening of the adjusting ring 22 can be achieved. When the adjusting ring 22 is loosened, the staff can adjust the angle of the rotating ring by rotating the indicator rod 26, and adjust the angle of the welding wire 11 in the welding head 1.
[0043] Preferably, an angle indicator plate 6 is provided on one side of the support member, and the angle indicator plate 6 and the indicator rod 26 are provided on the same side. The angle indicator plate 6 and the indicator rod 26 cooperate to achieve precise adjustment of the angle of the welding head 1.
[0044] refer to Figure 1 and Figure 8 The sliding assembly 4 includes a fixed seat 41, a rectangular groove 42 is provided on the top of the fixed seat 41, a motor 45 is connected to one side of the fixed seat 41, a screw rod 43 is connected to the driving end of the motor 45, a screw rod shaft 44 is provided outside the screw rod 43, the top of the screw rod shaft 44 passes through the rectangular groove 42 and is connected to the bottom of the first base plate 31; the motor 45 can drive the screw rod 43 to rotate, and the screw rod shaft 44 will move linearly along the rotating screw rod, and drive the adjustment mechanism and the welding head 1 to move synchronously, and the welding head 1 will weld the connection of the aluminum alloy keel when moving. The welding head 1 adopts sliding welding to replace the manual welding method, which is not only relatively safe, but also can protect the human body itself.
[0045] It should be noted that, in the present application document, the start and stop of the welding work can be electrically controlled, for example, an independent control console is set up, and the control console is connected to the motor 45, the welding switch key connection, the wire feeding device, the gas delivery device, etc. The staff can control the welding work through the through hole 23 console, and the automated welding device is a prior art, that is, the parameters and speed of the welding work are adjusted by setting the operating panel. The welding method used in the present application document is continuous welding work, that is, one start and one stop. In the welding working range, the welding wire 11 is continuously working.
[0046] Of course, the present utility model may have many other implementations. Based on the present implementation, other implementations obtained by ordinary technicians in this field without any creative work are all within the scope of protection of the present utility model.
Claims
1. A wind shielding mechanism for a welding device, characterized in that: The welding head comprises a welding wire, wherein the welding head has a welding wire extending therethrough, and an outer sleeve of the welding head is connected to an adjusting mechanism, wherein the adjusting mechanism comprises a rotating adjusting member for adjusting the angle of the welding head and a position adjusting member for adjusting the position of the welding head, the bottom of the adjusting mechanism is connected to the sliding end of the sliding member, and the outer sleeve of the welding head is connected to a wind shield member, and the wind shield member is located at the front end of the adjusting mechanism, and the wind shield member comprises a shell and a wind shield member connected to the shell, an inner hole connected to the welding head is provided on the shell, an inner groove for placing the wind shield member is provided at the front end of the shell, two inner grooves are provided and are located on both sides of the inner hole, and the wind shield member comprises an adjusting end located in the inner groove and a first plate body or a second plate body detachably connected to one side of the adjusting end, the second plate body is arranged in a rectangular shape, the first plate body is arranged in a rectangular shape on the side connected to the adjusting end, and the other end is arranged in a triangular shape.
2. A wind shielding mechanism for a welding device according to claim 1, characterized in that: The triangle is an isosceles right triangle.
3. A wind shielding mechanism for a welding device according to claim 1, characterized in that: The adjustment end includes a rectangular block, a groove is formed on the rectangular block, a plurality of evenly distributed gear protrusions are connected to the inner wall of the upper end of the groove, a rotating gear is meshed in the gear protrusion, a connecting rod is connected to the middle of the rotating gear, an end of the connecting rod away from the rotating gear passes through the groove and one side of the shell, and is connected to an adjustment button.
4. A wind shielding mechanism for a welding device according to claim 3, characterized in that: An insertion slot is provided on one side of the rectangular block, and a pin in the insertion slot is connected to an insertion end connected to the first plate body or the second plate body.
5. A wind shielding mechanism for a welding device according to claim 1, characterized in that: The position adjustment member includes a first base plate connected to the sliding end of the sliding assembly, a plurality of evenly distributed first fixing holes are provided on the first base plate, a second base plate is provided on the first base plate, a second fixing hole matching the first fixing hole is provided on the second base plate, fixing members are connected in the first fixing hole and the second fixing hole, and the rotation adjustment member is provided on the second base plate.
6. A wind shielding mechanism for a welding device according to claim 5, characterized in that: The rotating adjustment member includes two support members arranged on the second base plate, the top ends of the support members are arranged in a semicircular shape, an adjustment ring is arranged between the two support members, the welding head is penetrated through the adjustment ring, and through holes are provided on the upper end surfaces of the two support members, and convex plates matching the through holes are fixedly installed on both sides of the adjustment ring, a third fixing hole is provided in the convex plate on one side, a fastener is connected to the third fixing hole, and an indicator rod is connected to the convex plate on the other side.
7. A wind shielding mechanism for a welding device according to claim 6, characterized in that: An angle indicator plate is arranged on one side of the support member, and the angle indicator plate is arranged on the same side as the indicator rod.
8. A wind shielding mechanism for a welding device according to claim 5, characterized in that: The sliding assembly includes a fixed seat, a rectangular groove is opened on the top of the fixed seat, a motor is connected to one side of the fixed seat, a screw rod is connected to the driving end of the motor, a screw rod shaft is matched outside the screw rod, and the top of the screw rod shaft passes through the rectangular groove and is connected to the bottom of the first base plate.