Track for welding tractor and welding tractor system
By designing slidably connected welding car tracks, the problem of deformation of the ring track caused by thermal expansion of large cylinders is solved, ensuring the stable walking of the welding car and the improvement of welding quality.
Patent Information
- Application Number
- CN202420695168.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The large cylinder expands due to heat during welding, causing the annular track to deform or crush, affecting the walking and welding quality of the welding trolley.
A welded car track is designed, through the combination of the cylinder track and the connecting piece, and the sliding connection between long holes and bolts is used to make the annular track adapt to the expansion of the large cylinder and avoid deformation.
It effectively solves the problem of the ring track deformed or damaged due to expansion of large cylinders, ensures that the welding trolley can walk stably and improves the welding quality.
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Figure CN222767537U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of welding, and in particular to a track for a welding trolley and a welding trolley system. Background Art
[0002] At present, the rail welding trolley is a device that can realize vertical welding, transverse welding, horizontal welding and other welding positions. It moves and positions on the track. The track is a mechanism installed on the corresponding workpiece for the welding trolley to move and position. The route, stability and position of the trolley are directly related to the track.
[0003] In the related art, welding of the circumferential seams of large cylinders is also often carried out using a welding trolley. The operation method is usually to install the track of the welding trolley on the outer periphery of the large cylinder, and the track is installed close to the circumferential seam to be welded. Since the length of a single track is limited, multiple tracks need to be spliced, and the spliced tracks are arranged in a circle along the weld of the large cylinder.
[0004] When multiple tracks are enclosed in a ring, the length of the ring track is fixed. Due to the material of the large cylinder itself and other reasons, its weld usually needs to be preheated and post-heated before welding. The preheating and post-heating temperatures will reach 100 or even 200°C, and the welding trolley will also heat the large cylinder during the welding process. As the temperature rises, the large cylinder will expand and deform due to heat. However, since the length of the ring track is fixed, the expanded large cylinder will squeeze the ring track, causing the ring track to deform, or even squeeze and damage the ring track, which will affect the movement of the welding trolley, causing the welding trolley to deviate from the weld, affecting the welding quality. Summary of the invention
[0005] The present application provides a track for a welding trolley and a welding trolley system, which can solve the technical problem in the related art that the expansion of a large cylinder will squeeze the circular track, causing the circular track to deform, or even squeeze and damage the circular track, thereby affecting the movement of the welding trolley, causing the welding trolley to deviate from the weld, and affecting the welding quality.
[0006] In the first aspect, an embodiment of the present application provides a track for a welding trolley, comprising: a cylinder track; a connecting plate, the connecting plate having a long hole, the connecting plate and the cylinder track being connected by a first bolt passing through the long hole, so that the cylinder track and the connecting plate together form a circular track, and the long hole extends along the extension direction of the circular track, and the circular track is used to be surrounded by the annular seam of a large cylinder.
[0007] In combination with the first aspect, in one embodiment, the rail for the welding trolley includes multiple sections of the cylinder rail, and two adjacent sections of the cylinder rail are connected by the connecting plate; the connecting plate is also provided with a fixing hole, and the fixing hole and the long hole are spaced apart along the extension direction of the connecting plate, and one of the two adjacent sections of the cylinder rail is fixed to the connecting plate by a second bolt, and the second bolt is passed through the fixing hole, and the other section of the cylinder rail is connected to the connecting plate by the first bolt passed through the long hole.
[0008] In combination with the first aspect, in one embodiment, the cylinder rail is provided with a plurality of first weight-reducing holes, the first weight-reducing holes are spaced apart from the first bolts and the second bolts, and the plurality of first weight-reducing holes are arranged along the extension direction of the cylinder rail.
[0009] In combination with the first aspect, in one embodiment, the connecting plate is provided with a plurality of second weight-reducing holes, the second weight-reducing holes are arranged at intervals from the fixing holes and the long holes, and the second weight-reducing holes are arranged along the extension direction of the connecting plate.
[0010] In combination with the first aspect, in one embodiment, the connecting piece is provided with a plurality of groups of the long holes, and the plurality of groups of the long holes are arranged at intervals along an extension direction of the connecting piece.
[0011] In combination with the first aspect, in one embodiment, a plurality of fixing holes are provided, a line connecting the plurality of fixing holes is perpendicular to the extension direction of the connecting plate, and the plurality of fixing holes are symmetrically arranged on both sides of the second weight reduction hole; a line connecting the plurality of long holes in each group of long holes is perpendicular to the extension direction of the connecting plate, and the plurality of long holes in each group of long holes are symmetrically arranged on both sides of the second weight reduction hole.
[0012] In combination with the first aspect, in one embodiment, the drum track is installed with a magnetic device.
[0013] In combination with the first aspect, in one embodiment, the magnetic device includes a plurality of switch magnets, and the plurality of switch magnets are arranged at intervals along an extension direction of the cylinder track.
[0014] In combination with the first aspect, in one implementation, the switch magnets can be detachably mounted on the barrel track.
[0015] In a second aspect, an embodiment of the present application provides a welding trolley system, the welding trolley system comprising a welding trolley track as described in any of the above embodiments; and a welding trolley, the welding trolley comprising a track clamping mechanism, and the welding trolley is installed on a circular track through the track clamping mechanism.
[0016] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0017] The cylinder track is connected by a connecting piece, and a long hole is opened in the connecting piece. After the cylinder track and the connecting piece are connected to form a circular track, the first bolt is passed through the long hole. When the large cylinder expands due to heat, the first bolt can slide in the long hole, so that the circular track can adapt to the expansion of the large cylinder and is not easily deformed. This solves the technical problem in the related technology that the circular track will be squeezed by the expansion of the large cylinder, thereby causing the circular track to deform and affecting the welding quality of the welding carriage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 A schematic diagram of the connection structure between the connecting piece and the cylinder track provided in an embodiment of the present application;
[0020] Figure 2 A schematic diagram of the connection structure between the annular track and the large cylinder provided in an embodiment of the present application;
[0021] Figure 3 Provided in the embodiments of this application Figure 1 Schematic diagram of the local structure;
[0022] Figure 4 A schematic diagram of the overall structure of the connecting piece provided in an embodiment of the present application;
[0023] Figure 5 A schematic diagram of the installation structure of the welding trolley on the circular track provided in an embodiment of the present application.
[0024] In the figure:
[0025] 1. Cylinder track; 11. First weight-reducing hole; 12. Switch magnet;
[0026] 2. Connecting piece; 21. Long hole; 22. Fixing hole; 23. Second weight-reducing hole;
[0027] 3. Circular track;
[0028] 4. Large cylinder;
[0029] 5. Welding trolley; 51. Track clamping mechanism. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0031] An embodiment of the present application provides a track for a welding trolley, which can solve the technical problem in the related technology that the expansion of a large cylinder will squeeze the circular track, causing the circular track to deform, or even squeeze and damage the circular track, thereby affecting the movement of the welding trolley, causing the welding trolley to deviate from the weld, and affecting the welding quality.
[0032] See also Figures 1 to 3 As shown, a track for a welding trolley provided in an embodiment of the present application may include: a cylinder track 1; a connecting piece 2, wherein the connecting piece 2 is provided with a long hole 21, and the connecting piece 2 is connected to the cylinder track 1 by a first bolt penetrated through the long hole 21, so that the cylinder track 1 and the connecting piece 2 together form an annular track 3, and the long hole 21 extends along the extension direction of the annular track 3, and the annular track 3 is used to be surrounded by the annular seam of a large cylinder 4, and the first bolt can be respectively penetrated through the cylinder track 1 and the connecting piece 2, at this time, the cylinder track 1 is relatively fixed with the first bolt, and the first bolt slides along the long hole 21, that is, the first bolt drives the cylinder track 1 to slide relative to the connecting piece 2, thereby changing the overall length of the connection between the cylinder track 1 and the connecting piece 2, that is, changing the circumference of the annular track 3.
[0033] In the embodiment of the present application, the cylinder track 1 is connected by a connecting piece 2, and a long hole 21 is opened in the connecting piece 2. When the first bolt is respectively penetrated through the long holes 21 of the cylinder track 1 and the connecting piece 2, the cylinder track 1 and the connecting piece 2 can form a circular track 3 together. Preferably, the cylinder track 1 can include multiple segmented splicing sections, and the splicing sections can be detachably connected to each other, so that the cylinder track 1 can adapt to large cylinders 4 of more sizes after being connected to the connecting piece 2. Since the circular track 3 is surrounded by the annular seam of the large cylinder 4, when the large cylinder 4 expands due to heat, the circular track 3 will also change with the expansion of the large cylinder 4. Since the long hole 21 is opened in the connecting piece 2, preferably, the long hole 21 can be a waist-round hole. The cylinder track 1 and the connecting piece 2 can increase the overall circumference of the annular track 3 by sliding the first bolt in the long hole 21, that is, at this time, the diameter of the annular track 3 changes with the expansion of the large cylinder 4, so that the annular track 3 is not easily damaged or deformed even if the circumference changes, and the extension direction of the connecting piece 2 in the waist hole can be regarded as the length direction. At this time, the length of the waist hole can be 2 cm and the width is 0.5 cm, so that the first bolt can only slide along the length direction after being passed through the waist hole, which solves the technical problem in the related technology that the annular track 3 will be squeezed by the expansion of the large cylinder 4, thereby causing the annular track 3 to deform and affect the welding quality of the welding carriage 5.
[0034] In some optional embodiments, the welding trolley track includes multiple sections of the barrel track 1, and two adjacent sections of the barrel track 1 are connected by the connecting piece 2, that is, the barrel track 1 can be set to one section or to multiple sections. When the barrel track 1 is set to one section, the connecting piece 2 connects the head and tail ends of one section of the barrel track 1. When the barrel track 1 is set to multiple sections, the connecting piece 2 connects two adjacent sections of the barrel track 1. In the embodiment of the present application, the barrel track 1 is provided with multiple sections; the connecting piece 2 is also provided with a fixing hole 22, and the fixing hole 22 and the long hole 21 are spaced apart along the extension direction of the connecting piece 2, and one of the two adjacent sections of the barrel track 1 is connected to the barrel track 1. The connecting piece 2 is fixed by a second bolt, and the second bolt is inserted into the fixing hole 22. The other section of the cylinder track 1 is connected to the connecting piece 2 by the first bolt inserted into the long hole 21. That is, at this time, one of the two adjacent sections of the cylinder track 1 is fixed to the connecting piece 2 through the fixing hole 22, and the connecting piece 2 and the section of the cylinder track 1 are relatively fixed, and the other section of the cylinder track 1 is slidably fixed with the connecting piece 2 through the long hole 21. This setting method can make the cylinder track 1 and the connecting piece 2 slide relative to each other. The connecting piece 2 only slides relative to the cylinder track 1 on one side, and the other side is relatively fixed, so that when the circumference of the annular track 3 changes, its overall shape is better controlled and not easy to deform. Preferably, the number of sections of the cylinder track 1 can be determined according to the material of the large cylinder 4 itself and other reasons. In actual work, when the staff finds that the large cylinder 4 itself expands greatly after heating, multiple sections of the cylinder track 1 can be set so that they can be connected with multiple sections of connecting pieces 2, so that the overall circumference of the annular track 3 can have a larger range of variation.
[0035] In some optional embodiments, see Figure 3As shown, the cylinder track 1 is provided with a plurality of first weight-reducing holes 11, and the first weight-reducing holes 11 are spaced apart from the first bolts and the second bolts, and the plurality of first weight-reducing holes 11 are arranged along the extension direction of the cylinder track 1. In actual work, in order to facilitate the movement of the welding trolley 5 on the annular track 3, the annular track 3 is usually made of steel or other materials with high rigidity. The plurality of first weight-reducing holes 11 are provided in the cylinder track 1, which can reduce the weight of the cylinder track 1 and reduce the rigidity of the cylinder track 1, making it easier to bend and surround the outer periphery of the large cylinder 4. In the embodiment of the present application, the first bolt and the second bolt are fixed on the cylinder rail 1. When the connecting plate 2 needs to be connected to the cylinder rail 1, it is only necessary to insert the first bolt and the second bolt into the fixing hole 22 and the long hole 21 respectively, and then tighten them with bolts. In some other embodiments, multiple holes for inserting the first bolt and the second bolt can be opened on the cylinder rail 1. At this time, the first weight-reducing hole 11 and the first bolt and the second bolt are spaced apart, so that the first weight-reducing hole 11 does not affect the connection between the cylinder rail 1 and the connecting plate 2.
[0036] Preferably, the connecting piece 2 is provided with a plurality of second weight-reducing holes 23, and the second weight-reducing holes 23 are arranged at intervals from the fixing holes 22 and the long holes 21, and the second weight-reducing holes 23 are arranged along the extension direction of the connecting piece 2, that is, at this time, a plurality of first weight-reducing holes 11 and second weight-reducing holes 23 are respectively provided in the connecting piece 2 and the cylinder rail 1, so that the connecting piece 2 can also be easily bent on the outer periphery of the large cylinder 4.
[0037] In some optional embodiments, see Figure 4 As shown, the connecting plate 2 is provided with a plurality of groups of the long holes 21, and the plurality of groups of the long holes 21 are arranged at intervals along the extension direction of the connecting plate 2, that is, a plurality of groups of the long holes 21 are arranged in the connecting plate 2 along the extension direction of the connecting plate 2 and connected with the first bolt, so as to enhance the stability of the connection between the connecting plate 2 and the cylinder rail 1.
[0038] Preferably, a plurality of fixing holes 22 are provided, a connecting line of the plurality of fixing holes 22 is perpendicular to the extension direction of the connecting piece 2, and the plurality of fixing holes 22 are symmetrically arranged on both sides of the second weight-reducing hole 23; a connecting line between the plurality of long holes 21 in each group of the long holes 21 is perpendicular to the extension direction of the connecting piece 2, and the plurality of long holes 21 in each group of the long holes 21 are symmetrically arranged on both sides of the second weight-reducing hole 23, and the extension direction of the connecting piece 2 can be regarded as the length direction. At this time, a plurality of fixing holes 22 and long holes 21 are provided in the width direction of the connecting piece 2, and the annular track 3 is It is more stably installed on the outer periphery of the large cylinder 4 and can be set to have a wider width so that the contact surface between the annular track 3 and the large cylinder 4 is larger. While multiple fixing holes 22 and long holes 21 are set on the connecting plate 2, the cylinder track 1 is also provided with first bolts and second bolts corresponding to the positions and numbers of the fixing holes 22 and the long holes 21, or holes through which the first bolts and the second bolts can be passed. Multiple fixing holes 22 and long holes 21 are set in the width direction of the connecting plate 2, which can make the connection between the annular track 3 and the large cylinder 4 more stable and strengthen the connection relationship between the cylinder track 1 and the connecting plate 2.
[0039] In some optional embodiments, the barrel track 1 is installed with a magnetic device, and the barrel track 1 can be fixed to the large barrel 4 by opening a plurality of bolt holes on the barrel track 1 so that the barrel track 1 is bolted to the large barrel 4. In the embodiment of the present application, the barrel track 1 is fixed to the large barrel 4 by magnetic attraction, and installing a magnetic device on the barrel track 1 can facilitate fixing the barrel track 1 to the large barrel 4 and removing the barrel track 1 from the large barrel 4.
[0040] Preferably, the magnetic device includes a plurality of switch magnets 12, and the plurality of switch magnets 12 are arranged at intervals along the extension direction of the cylinder track 1, that is, the switch magnets 12 can be used to facilitate the staff to control the force between the magnet and the large cylinder 4. When the cylinder track 1 needs to be removed from the large cylinder 4, the magnetism of the switch magnet 12 is turned off, and the cylinder track 1 is easier to be removed from the large cylinder 4. Preferably, the switch magnets 12 can be detachably mounted on the cylinder track 1, and the switch magnets 12 are arranged to be detachably mounted on the cylinder track 1 to facilitate the overall storage of the cylinder track 1. The cylinder track 1 is connected to the large cylinder 4 through a plurality of switch magnets 12. When the large cylinder 4 expands, the annular track 3 is also easier to change with the large cylinder 4. When the large cylinder 4 retracts during subsequent cooling, the cylinder track 1 is magnetically connected to the large cylinder 4, and the annular track 3 can also retract with the large cylinder 4. When retracting, the first bolt still slides in the long hole 21. Preferably, a switch magnet 12 may also be mounted on the connecting piece 2 .
[0041] See also Figure 5 As shown, an embodiment of the present application further provides a welding trolley system, which may include a welding trolley track in any of the above embodiments; and may also include a welding trolley 5, wherein the welding trolley 5 includes a track clamping mechanism 51, and the welding trolley 5 is installed on the annular track 3 through the track clamping mechanism 51.
[0042] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0043] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0044] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A track for a welding trolley, characterized in that: It includes: Cylinder track (1); A connecting piece (2), wherein the connecting piece (2) is provided with a long hole (21), and the connecting piece (2) is connected to the cylinder track (1) by means of a first bolt passing through the long hole (21), so that the cylinder track (1) and the connecting piece (2) together form an annular track (3), and the long hole (21) extends along the extension direction of the annular track (3), and the annular track (3) is used to surround the annular seam of the large cylinder (4).
2. The welding trolley rail according to claim 1, characterized in that: The welding trolley track comprises a plurality of sections of the barrel track (1), and two adjacent sections of the barrel track (1) are connected via the connecting piece (2); The connecting piece (2) is further provided with a fixing hole (22), and the fixing hole (22) and the long hole (21) are arranged at intervals along the extension direction of the connecting piece (2). One of the two adjacent sections of the cylindrical track (1) is fixed to the connecting piece (2) by a second bolt, and the second bolt is passed through the fixing hole (22), and the other section of the cylindrical track (1) is connected to the connecting piece (2) by the first bolt passed through the long hole (21).
3. The welding trolley rail according to claim 2, characterized in that: The barrel track (1) is provided with a plurality of first weight-reducing holes (11), the first weight-reducing holes (11) are arranged at intervals from the first bolt and the second bolt, and the plurality of first weight-reducing holes (11) are arranged along the extension direction of the barrel track (1).
4. The welding trolley rail according to claim 3, characterized in that: The connecting piece (2) is provided with a plurality of second weight-reducing holes (23), the second weight-reducing holes (23) are arranged at intervals from the fixing holes (22) and the long holes (21), and the second weight-reducing holes (23) are arranged along the extension direction of the connecting piece (2).
5. The welding trolley rail according to claim 4, characterized in that: The connecting piece (2) is provided with a plurality of groups of long holes (21), and the plurality of groups of long holes (21) are arranged at intervals along the extension direction of the connecting piece (2).
6. The welding trolley rail according to claim 5, characterized in that: A plurality of the fixing holes (22) are provided, a connecting line of the plurality of the fixing holes (22) is perpendicular to the extension direction of the connecting sheet (2), and the plurality of the fixing holes (22) are symmetrically arranged on both sides of the second weight-reducing hole (23); The connecting line between the plurality of the long holes (21) in each group of the long holes (21) is perpendicular to the extension direction of the connecting plate (2), and the plurality of the long holes (21) in each group of the long holes (21) are symmetrically arranged on both sides of the second weight-reducing hole (23).
7. The welding trolley rail according to claim 1, characterized in that: The cylinder track (1) is equipped with a magnetic device.
8. The welding trolley rail according to claim 7, characterized in that: The magnetic device comprises a plurality of switch magnets (12), and the plurality of switch magnets (12) are arranged at intervals along the extension direction of the cylinder track (1).
9. The welding trolley rail according to claim 8, characterized in that: The switch magnet (12) can be detachably mounted on the barrel track (1).
10. A welding carriage system, characterized in that: The welding trolley system comprises: a welding trolley track as claimed in any one of claims 1 to 9; And a welding trolley (5), wherein the welding trolley (5) comprises a track clamping mechanism (51), and the welding trolley (5) is installed on the annular track (3) through the track clamping mechanism (51).