Positioning and welding mould for heat shield

By designing a heat shield positioning welding tire with multiple components, the problem of increasing operation difficulty after welding of spacer rings in the prior art is solved, higher processing accuracy and efficiency are achieved, and the process of taking the semi-finished heat shield is simplified.

CN222767604UActive Publication Date: 2025-04-18SUZHOU YUNODA MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421482403.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

After the spacer welding of the existing heat shield positioning welding tires, the friction between the tire gear and the semi-finished heat shield needs to be overcome, resulting in increased operation difficulty.

Method used

A heat shield positioning welding tire tool including a platform, a heat shield base plate, a partition ring, a tire body, a moving unit, a positioning column, a rotary plate, a rectangular through groove, a rectangular block, a limiting unit and other components is designed. Through the cooperation of these components, the limit of the spacer and the quick alignment of the heat shield base plate are achieved, reducing the friction between the tire and the heat shield semi-finished product.

Benefits of technology

It effectively avoids the front and rear direction deviation of the partition ring, improves processing accuracy and efficiency, and allows the body of the tire to move upward after welding, simplifies the process of taking the semi-finished product of the heat insulation cover.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding tools, and discloses a heat insulation cover positioning welding mould which comprises a platform, a heat insulation cover bottom plate is arranged above the platform, a space ring is arranged above the heat insulation cover bottom plate, a mould body is arranged above the heat insulation cover bottom plate in a sleeved mode, a moving unit is arranged on the outer side of the mould body, and the moving unit is connected with the platform. A positioning column is fixedly connected to the surface of the left side of the clamping fixture body, a rotating plate is rotatably connected to the left side of the positioning column, a rectangular through groove is formed in the surface of the left side of the rotating plate, a rectangular block is inserted into the rectangular through groove, and a limiting unit is arranged at the right end of the rectangular block. According to the clamping fixture, through the cooperation of the positioning column, the rotating plate, the rectangular through groove, the rectangular block, the limiting unit and the moving unit, the space ring and the heat shield bottom plate can be rapidly aligned, the machining efficiency is improved, and after welding machining is completed, the clamping fixture body can move upwards.
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Description

Technical Field

[0001] The utility model relates to the field of welding tools, in particular to a heat insulation cover positioning welding jig. Background Art

[0002] The heat shield is installed on the weighing sensor of the ladle hook scale to block the heat of the molten steel and prevent the weighing sensor from failing due to high temperature. Two spacers with intervals and axes parallel to the bottom plate of the heat shield are welded on the left and right sides of the bottom plate of the heat shield. The spacers are made of stainless steel.

[0003] After searching, Chinese patent announcement number: CN220372533U discloses a heat shield positioning welding jig, including a structure of a positioning groove and a pair of positioning columns, so that the relative positions of the heat shield base plate and the spacer ring are accurately positioned, and the center distance of the spacer ring and the parallelism tolerance of the axis of the spacer ring and the two sides of the heat shield base plate can meet the design requirements, which makes it easier to install the heat shield on the weighing sensor.

[0004] However, in actual use of the above-mentioned positioning welding jig, after the spacer ring is welded and the semi-finished product is obtained, it is necessary to take out the semi-finished heat shield and put it into a new heat shield bottom plate for processing. Since the jig presses on the semi-finished product, the staff needs to overcome the friction between the jig and the semi-finished heat shield to take out the semi-finished heat shield, which increases the difficulty of operation. Therefore, a heat shield positioning welding jig is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a heat shield positioning welding jig, which aims to improve the problem in the prior art that when taking out the heat shield semi-finished product after processing, it is necessary to overcome the friction between the jig body and the jig body, which makes it more difficult to take out.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heat insulation cover positioning welding jig, comprising a platform, a heat insulation cover bottom plate is arranged above the platform, a spacer is arranged above the heat insulation cover bottom plate, a jig body is sleeved above the heat insulation cover bottom plate, a moving unit is arranged on the outside of the jig body, a positioning column is fixedly connected to the left side surface of the jig body, a rotating plate is rotatably connected to the left side of the positioning column, a rectangular through groove is opened on the left side surface of the rotating plate, a rectangular block is inserted into the inside of the rectangular through groove, and a limiting unit is arranged at the right end of the rectangular block.

[0007] As a further description of the above technical solution:

[0008] The left side surface of the platform is fixedly connected with an inclined plate, the rear end of the upper surface of the platform is fixedly connected with a slide rail, the inner part of the slide rail is slidably connected with a slider, the front end of the slider is fixedly connected with a scraper, and the right end of the upper surface of the platform is fixedly connected with a magnetic plate, which is embedded in the upper surface of the platform.

[0009] As a further description of the above technical solution:

[0010] The moving unit includes a screw rod, which is rotatably connected to the front end of the upper surface of the platform, and the front and rear surfaces of the tire body are fixedly connected with fixed plates. The top end of the screw rod passes through the fixed plate located at the front side of the tire body, and the top end of the screw rod is fixedly connected to a round block. The rear end of the upper surface of the platform is fixedly connected to a limiting rod, and the top end of the limiting rod passes through the fixed plate located at the rear end of the tire body.

[0011] As a further description of the above technical solution:

[0012] The limiting unit comprises a circular groove, which is arranged on the right side surface of the positioning column. A spring is fixedly connected to the right inner wall surface of the circular groove, and the left end of the spring is fixedly connected to the limiting column.

[0013] As a further description of the above technical solution:

[0014] The positioning column is sleeved inside the spacer ring, and the rectangular through slot passes through the rotating plate.

[0015] As a further description of the above technical solution:

[0016] The bottom surface of the scraper is in contact with the upper surface of the platform, and the upper surface of the magnetic plate is in the same horizontal plane as the upper surface of the platform.

[0017] As a further description of the above technical solution:

[0018] The screw rod is threadedly connected to a fixing plate located at the front side of the tire body.

[0019] As a further description of the above technical solution:

[0020] The left end of the limiting column is fixedly connected to the right side surface of the rectangular block, and the limiting column is sleeved inside the circular groove.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the spacer can be limited by the cooperation of the positioning column, the rotating plate, the rectangular through groove, the rectangular block, the limiting unit and the moving unit to avoid the spacer from being offset in the front-to-back direction and affecting the processing accuracy. At the same time, the spacer and the bottom plate of the heat shield can be quickly aligned to improve the processing efficiency. After the welding process is completed, the jig body can be moved upward to avoid the jig body pressing on the semi-finished heat shield, which makes it more difficult to take the semi-finished heat shield.

[0023] 2. In the utility model, by cooperating with the inclined plate, slide rail, slider, scraper and magnetic plate, the placement position of the heat insulation cover bottom plate above the platform can be quickly cleaned to avoid welding accumulation affecting the placement of the heat insulation cover bottom plate. At the same time, the scraper can be quickly limited after cleaning, which is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the whole of a heat shield positioning welding jig proposed by the utility model;

[0025] Figure 2 A heat shield positioning welding jig proposed by the utility model Figure 1 Schematic diagram at part A;

[0026] Figure 3 It is a schematic diagram of a front section view of a positioning column and a rotating plate of a heat shield positioning welding jig proposed by the utility model;

[0027] Figure 4 The utility model is a schematic diagram of a heat shield positioning welding jig above the platform.

[0028] Legend:

[0029] 1. Platform; 2. Heat shield bottom plate; 3. Spacer; 4. Teeth body; 51. Fixing plate; 52. Screw; 53. Round block; 54. Limit rod; 6. Positioning column; 7. Turn plate; 8. Rectangular through groove; 9. Rectangular block; 91. Round groove; 92. Spring; 93. Limit column; 10. Inclined plate; 11. Slide rail; 12. Slider; 13. Scraper; 14. Magnetic plate. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1The utility model provides an embodiment: a heat shield positioning welding jig, comprising a platform 1, a heat shield bottom plate 2 is arranged above the platform 1, a spacer 3 is arranged above the heat shield bottom plate 2, a jig body 4 is sleeved above the heat shield bottom plate 2, a positioning groove is opened on the bottom surface of the jig body 4, the heat shield bottom plate 2 is sleeved on the top of the jig body 4, and a gap is left between the bottom surface of the jig body 4 and the heat shield bottom plate 2.

[0032] Reference Figure 1-Figure 3 A moving unit is provided on the outer side of the mold body 4, and the moving unit includes a screw 52, ​​which is rotatably connected to the front end of the upper surface of the platform 1, and the front and rear surfaces of the mold body 4 are fixedly connected with a fixing plate 51, and when the fixing plate 51 moves, the mold body 4 can be driven to move synchronously, and the top of the screw 52 passes through the fixing plate 51 located on the front side of the mold body 4, and the screw 52 is threadedly connected with the fixing plate 51 located on the front side of the mold body 4. When the screw 52 rotates, the mold body 4 can be driven to move synchronously through the fixing plate 51 located on the front side, and the top of the screw 52 is fixedly connected with a round block 53, and the outer side of the round block 53 is provided with an anti-slip pattern The staff can quickly rotate the screw 52 through the round block 53, and the rear end of the upper surface of the platform 1 is fixedly connected to the limit rod 54. The top of the limit rod 54 passes through the fixed plate 51 located at the rear end of the mold body 4. The limit rod 54 can cooperate with the screw 52 to guide and limit the movement of the mold body 4, so that the mold body 4 can only perform linear motion in the up and down directions, and then the round block 53 can be rotated to drive the mold body 4 to perform linear motion in the up and down directions. When the heat insulation cover is welded, the round block 53 can be rotated to drive the mold body 4 to move upward, release the contact with the bottom plate 2 of the heat insulation cover, and facilitate the staff to disassemble and take the heat insulation cover.

[0033] A positioning column 6 is fixedly connected to the left surface of the tire body 4. The distance between the positioning column 6 and the positioning groove is consistent with the thickness of the spacer 3. The positioning column 6 is sleeved inside the spacer 3. The left side of the positioning column 6 is rotatably connected to a rotating plate 7. The lower end of the rotating plate 7 can rotate around the positioning column 6. In the initial state, the rotating plate 7 is restricted so that the bottom end and the bottom surface of the positioning column 6 are in the same horizontal plane. At this time, the upper end of the rotating plate 7 is higher than the positioning column 6. When the spacer 3 is placed and sleeved on the outside of the positioning column 6, the rotating plate 7 can limit the spacer 3 to prevent the spacer 3 from falling off the positioning column 6. A rectangular through groove 8 is opened on the left surface of the rotating plate 7. The rectangular through groove 8 runs through the rotating plate 7. A rectangular block 9 is inserted into the inside of the rectangular through groove 8. The rectangular block 9 can be inside the rectangular through groove 8 To perform linear motion in the left and right directions, an inner groove is provided on the left surface of the rectangular block 9, and the staff can insert their fingers into the inner groove to move the rectangular block 9. A limiting unit is provided at the right end of the rectangular block 9, and the limiting unit includes a circular groove 91, which is provided on the right surface of the positioning column 6. A spring 92 is fixedly connected to the right inner wall surface of the circular groove 91, and the left end of the spring 92 is fixedly connected to a limiting column 93. When the limiting column 93 moves to the left, the spring 92 is pulled, so that the spring 92 stretches to generate elastic potential energy. The left end of the limiting column 93 is fixedly connected to the right surface of the rectangular block 9, and the limiting column 93 is sleeved inside the circular groove 91. The limiting column 93 can perform linear motion in the left and right directions inside the circular groove 91.

[0034] The set limiting unit can limit the rectangular block 9. When the rectangular block 9 moves to the left, the spring 92 can be pulled. At this time, the limit of the rotating plate 7 can be released, so that the rotating plate 7 can be rotated. After the rotating plate 7 rotates half a circle, the rectangular through groove 8 will resume alignment with the rectangular block 9. At this time, loosening the rectangular block 9 can allow the rectangular block 9 to reset under the elastic potential energy of the spring 92 and return to the inside of the rectangular through groove 8 to limit and fix the rotating plate 7. When the heat insulation cover bottom plate 2 is placed under the mold body 4 and the spacer 3 is set on the outside of the positioning column 6 for limiting, the moving unit is started to move the mold body 4 downward. When the spacer 3 is released from the heat insulation cover bottom plate 2, pull The rectangular block 9 releases the limit on the rotating plate 7 and rotates the rotating plate 7 half a circle, and then the rectangular block 9 is released so that the rectangular block 9 is reset and enters the rectangular through groove 8 under the action of the limiting unit to limit the rotating plate 7, and the mold body 4 is continued to be driven to move by the moving unit, so that the heat insulation cover bottom plate 2 is completely entered into the positioning groove. At this time, the positioning column 6 can limit the spacer 3, so that the spacer 3 cannot move in a straight line in the front and rear directions, and the heat insulation cover bottom plate 2 and the spacer 3 can be moved synchronously to the left side. When the heat insulation cover bottom plate 2 and the spacer 3 are both in contact with the right side surface of the rotating plate 7, the alignment can be completed quickly, which can speed up the alignment speed between the heat insulation cover bottom plate 2 and the spacer 3, thereby improving the processing efficiency.

[0035] Reference Figure 4The left surface of the platform 1 is fixedly connected with an inclined plate 10, the rear end of the upper surface of the platform 1 is fixedly connected with a slide rail 11, the inner part of the slide rail 11 is slidably connected with a slider 12, and the front end of the slider 12 is fixedly connected with a scraper 13. The scraper 13 can perform linear motion in the left and right directions under the limit of the slide rail 11 and the slider 12. The bottom surface of the scraper 13 is in contact with the upper surface of the platform 1. When the scraper 13 moves to the left, the placement position of the heat insulation cover bottom plate 2 can be scraped and cleaned, and the welding slag generated during the welding process can be pushed to the left to the inclined plate 10, so as to improve the welding performance. A collecting container is arranged below the inclined plate 10, so that the welding slag can enter the collecting container along the inclined surface of the inclined plate 10 for collection, and the operation is simple. A magnetic plate 14 is fixedly connected to the right end of the upper surface of the platform 1, and the magnetic plate 14 is embedded in the upper surface of the platform 1. The upper surface of the magnetic plate 14 and the upper surface of the platform 1 are located on the same horizontal plane, and the bottom surface of the scraper 13 can be made of iron material. After the scraper 13 is used, the scraper 13 can be moved to the rightmost end. At this time, the magnetic plate 14 can limit the scraper 13 to prevent the scraper 13 from obstructing the placement of the bottom plate 2 of the heat insulation cover.

[0036] Working principle: Place the heat shield bottom plate 2 under the positioning groove, and after the spacer ring 3 is sleeved on the outside of the positioning column 6, the mold body 4 is driven to move downward by the moving unit so that the heat shield bottom plate 2 enters the positioning groove. When the spacer ring 3 contacts the heat shield bottom plate 2, pull the rectangular block 9 to the left to release the limit on the rotating plate 7. After the rotating plate 7 is rotated half a circle, the rectangular block 9 is released, so that the rectangular block 9 automatically moves to the right and resets under the action of the limiting unit. Then, the mold body 4 is continued to be driven downward by the moving unit so that the heat shield bottom plate 2 completely enters the positioning groove. At this time, the positioning column 6 can limit the spacer ring 3 to prevent the spacer ring 3 from offsetting forward and backward and affecting the welding accuracy. At the same time, the heat shield bottom plate 2 and the spacer ring 3 can be moved so that the left surfaces of the two are in contact with the rotating plate 7, and they can be quickly aligned to improve the processing efficiency. After the processing is completed, the mold body 4 is driven upward by the moving unit to quickly take out the semi-finished heat shield product, which is easy to operate.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A heat shield positioning welding jig, comprising a platform (1), characterized in that: A heat shield bottom plate (2) is arranged above the platform (1), a spacer ring (3) is arranged above the heat shield bottom plate (2), a mold body (4) is sleeved above the heat shield bottom plate (2), a moving unit is arranged on the outer side of the mold body (4), a positioning column (6) is fixedly connected to the left side surface of the mold body (4), a rotating plate (7) is rotatably connected to the left side of the positioning column (6), a rectangular through groove (8) is opened on the left side surface of the rotating plate (7), a rectangular block (9) is inserted into the interior of the rectangular through groove (8), and a limiting unit is arranged at the right end of the rectangular block (9).

2. The heat shield positioning welding jig according to claim 1, characterized in that: The left side surface of the platform (1) is fixedly connected to an inclined plate (10), the rear end of the upper surface of the platform (1) is fixedly connected to a slide rail (11), the interior of the slide rail (11) is slidably connected to a slider (12), the front end of the slider (12) is fixedly connected to a scraper (13), and the right end of the upper surface of the platform (1) is fixedly connected to a magnetic plate (14), and the magnetic plate (14) is embedded in the upper surface of the platform (1).

3. The heat shield positioning welding jig according to claim 1, characterized in that: The moving unit comprises a screw rod (52), the screw rod (52) being rotatably connected to the front end of the upper surface of the platform (1), the front and rear surfaces of the mold body (4) being fixedly connected to fixed plates (51), the top end of the screw rod (52) passing through the fixed plate (51) located at the front side of the mold body (4), the top end of the screw rod (52) being fixedly connected to a round block (53), the rear end of the upper surface of the platform (1) being fixedly connected to a limiting rod (54), the top end of the limiting rod (54) passing through the fixed plate (51) located at the rear end of the mold body (4).

4. The heat shield positioning welding jig according to claim 1, characterized in that: The limiting unit comprises a circular groove (91), the circular groove (91) is opened on the right side surface of the positioning column (6), a spring (92) is fixedly connected to the right inner wall surface of the circular groove (91), and the left end of the spring (92) is fixedly connected to the limiting column (93).

5. The heat shield positioning welding jig according to claim 1, characterized in that: The positioning column (6) is sleeved inside the spacer (3), and the rectangular through slot (8) passes through the rotating plate (7).

6. The heat shield positioning welding jig according to claim 2, characterized in that: The bottom surface of the scraper (13) and the upper surface of the platform (1) are in contact with each other, and the upper surface of the magnetic plate (14) and the upper surface of the platform (1) are located on the same horizontal plane.

7. The heat shield positioning welding jig according to claim 3, characterized in that: The screw rod (52) is threadedly connected to a fixing plate (51) located at the front side of the mold body (4).

8. The heat shield positioning welding jig according to claim 4, characterized in that: The left end of the limiting column (93) is fixedly connected to the right side surface of the rectangular block (9), and the limiting column (93) is sleeved inside the circular groove (91).

Citation Information

Patent Citations

  • Positioning and welding mould for heat shield

    CN220372533U