Automatic glue barrel replacing system
By designing an automated barrel replacement system, the automatic replacement of the glue dispenser barrel is achieved by using smart trolleys, robots and visual positioning mechanisms, solving the problems of low automation and waste of manpower caused by manual operations in the existing technology, and achieving efficient barrel replacement without manual labor.
Patent Information
- Application Number
- CN202421513413.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, the replacement of rubber barrels relies on manual operations, and the degree of automation is low, resulting in waste of manpower.
An automated glue barrel replacement system is designed, including smart car, robot and visual positioning mechanism. Through these devices, the automatic disassembly of empty glue barrels on the glue dispenser and the automatic installation of full glue barrels.
It completely replaces manual operation, realizes unmanned plastic bucket replacement, improves the degree of automation, and saves human resources.
Smart Images

Figure CN222767674U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue dispensing, in particular to an automatic glue barrel replacement system. Background Art
[0002] The glue dispensing machine is used to drip or apply fluid on the surface or inside of a product. It generally includes a glue dispensing head and a glue barrel for providing glue liquid to the glue dispensing head. After the glue liquid in the glue barrel is used up, a new glue barrel needs to be replaced in time. In the prior art, it is generally replaced manually, that is, the empty glue barrel is removed and the new glue barrel is installed, which has a low degree of automation and wastes manpower. Utility Model Content
[0003] The technical problem to be solved by the utility model is: in order to solve the problem that the existing technology generally replaces the glue barrel manually, removes the empty glue barrel and installs the new glue barrel, the degree of automation is low, and manpower is wasted, an automatic glue barrel replacement system is now provided.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: an automatic glue barrel replacement system, used to remove the empty glue barrel on the glue dispensing machine and install a full glue barrel, comprising:
[0005] Multiple dispensing machines for dispensing operations;
[0006] Storage cabinets for storing full rubber drums;
[0007] A transport mechanism, which is used to transport full glue barrels in the storage cabinet to the glue dispenser where the glue barrel needs to be replaced and replace it, and includes an intelligent trolley, a manipulator installed on the intelligent trolley, and a visual positioning mechanism for positioning the glue barrel on the glue dispenser, and the intelligent trolley is provided with a glue barrel buffer area for storing full glue barrels to be installed or empty glue barrels to be disassembled;
[0008] and a control mechanism, which is connected to the dispensing machine, the intelligent vehicle, the manipulator and the visual positioning mechanism by signal.
[0009] Furthermore, the dispensing machine is provided with a window for the robot to enter and exit, and the window is installed with a safety grating.
[0010] Furthermore, the robot arm includes a pneumatic clamp for clamping the glue barrel, and the clamp includes two fingers that can move closer to or farther away from each other.
[0011] Furthermore, the storage cabinet is provided with an opening and closing door to form a closed chamber, and a plurality of partitions arranged at intervals are transversely fixed inside the chamber, a support plate is provided at the bottom of each partition, and each partition is provided with a plurality of storage holes for inserting glue barrels.
[0012] Furthermore, the glue barrel buffer area is provided with a first bracket for placing an empty glue barrel and a second bracket for placing a full glue barrel. The first bracket and the second bracket both include an insert plate and a support plate located at the bottom of the insert plate. Each insert plate is provided with a plurality of insertion holes for inserting the glue barrel.
[0013] Furthermore, the glue barrel includes a barrel body and a one-way valve installed at the glue outlet at the bottom of the barrel body, and the one-way valve is normally closed.
[0014] The beneficial effects of the utility model are as follows: the utility model utilizes a conveying mechanism to take out a full glue barrel from a storage cabinet and transports it to the glue dispensing machine where the glue barrel is to be replaced, and utilizes a visual positioning mechanism to locate the position of the glue barrel before replacement, thereby completely replacing manual operation and realizing an unmanned factory. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is the overall layout diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the transport mechanism in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the storage cabinet in the utility model;
[0019] Figure 4 It is the work flow chart of the utility model;
[0020] In the figure:
[0021] 1. Glue dispenser; 101. Window; 102. Safety grating;
[0022] 2. Storage cabinet; 201. Partition board; 202. Pallet;
[0023] 3. Transport mechanism; 301; Intelligent trolley; 302; Manipulator; 3021; Pneumatic gripper; 303; Visual positioning mechanism; 304; First bracket; 3041; Insert plate; 3042; Support plate; 305; Second bracket;
[0024] 4. Rubber barrel; 401. Barrel body; 402. One-way valve. DETAILED DESCRIPTION
[0025] The utility model is now described in further detail in conjunction with the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, so they only show the components related to the utility model, and the directions and references (for example, up, down, left, right, etc.) can only be used to help describe the features in the drawings. Therefore, the following specific embodiments are not adopted in a restrictive sense, and the scope of the subject matter for which protection is sought is limited only by the attached claims and their equivalents.
[0026] Embodiment 1:
[0027] like Figure 1-Figure 4 As shown, an automatic glue barrel 4 replacement system is used to remove the empty glue barrel 4 on the glue dispensing machine 1 and install a full glue barrel 4, including:
[0028] A plurality of glue dispensing machines 1, used for performing glue dispensing operations;
[0029] A storage cabinet 2 for storing full glue barrels 4;
[0030] The transport mechanism 3 is used to transport the full glue barrel 4 in the storage cabinet 2 to the position of the glue dispensing machine 1 where the glue barrel 4 needs to be replaced and replace it. It includes an intelligent trolley 301, a manipulator 302 installed on the intelligent trolley 301, and a visual positioning mechanism 303 for positioning the glue barrel 4 on the glue dispensing machine 1. The intelligent trolley 301 is provided with a glue barrel buffer area for storing the full glue barrel 4 to be installed or the empty glue barrel 4 to be disassembled. The intelligent trolley 301 is an AGV, and the visual positioning mechanism 303 is a CCD.
[0031] And a control mechanism, which is connected to the dispensing machine 1, the intelligent vehicle 301, the manipulator 302 and the visual positioning mechanism 303 by signal.
[0032] First, the glue dispensing machine 1 that needs to replace the glue barrel 4 sends a signal, and the smart car 301 drives the manipulator 302 to move to the storage cabinet 2. The manipulator 302 grabs the full glue barrel 4 and stores it in the glue barrel buffer area. Then the smart car 301 moves to the position of the glue dispensing machine 1, and the visual positioning mechanism 303 locates the position of the glue barrel 4 on the glue dispensing machine 1. The manipulator 302 takes out the empty glue barrel 4 and puts it in the glue barrel buffer area, and at the same time grabs the full glue barrel 4 and installs it on the glue dispensing machine 1. The glue dispensing machine 1 continues the glue dispensing operation, and the smart car 301 stores the empty glue barrel 4.
[0033] In some examples, the dispensing machine 1 is provided with a window 101 for the robot 302 to enter and exit, and the window 101 is installed with a safety grating 102 .
[0034] In some examples, the robot arm 302 includes a pneumatic clamp 3021 for clamping the glue barrel 4, and the clamp includes two fingers that can move closer to or farther away from each other, and an arc block is provided on the inner side of each finger to fit the outer wall of the glue barrel 4.
[0035] In some examples, the storage cabinet 2 is provided with an opening and closing door to form a closed chamber, so that the interior of the chamber is kept in a low temperature environment, and the opening and closing door is connected to the control mechanism signal. A plurality of partitions 201 arranged at intervals are fixed transversely inside the chamber, each partition 201 is provided with a support plate 202 at the bottom, and each partition 201 is provided with a plurality of storage holes for inserting the glue barrel 4, the storage holes correspond to the glue barrel 4 one by one, and each glue barrel 4 is inserted into its corresponding storage hole for storage, and the support plate 202 located at the bottom of the partition 201 can support the bottom of the glue barrel 4.
[0036] In some examples, the glue barrel buffer area is provided with a first bracket 304 for placing an empty glue barrel 4 and a second bracket 305 for placing a full glue barrel 4, the first bracket 304 and the second bracket 305 both include a plug-in board 3041 and a support plate 3042 located at the bottom of the plug-in board 3041, each plug-in board 3041 is provided with a plurality of plug-in holes for plugging the glue barrel 4, the plug-in holes correspond to the glue barrel 4 one by one and each glue barrel 4 is inserted into its corresponding plug-in hole, and the support plate 3042 supports the bottom of the glue barrel 4
[0037] In some examples, the glue barrel 4 includes a barrel body 401 and a one-way valve 402 installed at the glue outlet at the bottom of the barrel body 401. The one-way valve 402 is normally closed, so it can prevent the glue barrel 4 from leaking glue during replacement. When the glue barrel 4 is installed on the glue dispensing machine 1 and plugged and fixed with the glue inlet connector, the glue inlet connector triggers the one-way valve to open it, and the glue in the glue barrel 4 can enter the glue dispensing head through the one-way valve and the glue inlet connector in turn.
[0038] Working principle:
[0039] First, the glue dispensing machine 1 that needs to replace the glue barrel 4 sends a signal, and the smart car 301 drives the manipulator 302 to move to the storage cabinet 2. The manipulator 302 grabs the full glue barrel 4 and stores it in the glue barrel buffer area. Then the smart car 301 moves to the position of the glue dispensing machine 1, and the visual positioning mechanism 303 locates the position of the glue barrel 4 on the glue dispensing machine 1. The manipulator 302 takes out the empty glue barrel 4 and puts it in the glue barrel 4 buffer area, and grabs the full glue barrel 4 and installs it on the glue dispensing machine 1. The glue dispensing machine 1 continues the glue dispensing operation, and at the same time, the smart car 301 takes the empty glue barrel 4 to be stored.
[0040] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An automated glue barrel replacement system for removing an empty glue barrel from a glue dispensing machine (1) and installing a full glue barrel, characterized in that: include: A plurality of glue dispensing machines (1) for performing glue dispensing operations; A storage cabinet (2) for storing full rubber drums; A transport mechanism (3) is used to transport full glue barrels in a storage cabinet (2) to a location of a glue dispenser (1) where a glue barrel (4) needs to be replaced and to implement the replacement, and comprises an intelligent trolley (301), a manipulator (302) installed on the intelligent trolley (301), and a visual positioning mechanism (303) for positioning the glue barrel (4) on the glue dispenser (1), and the intelligent trolley (301) is provided with a glue barrel buffer area for storing full glue barrels to be installed or empty glue barrels to be removed; and a control mechanism, which is signal-connected to the dispensing machine (1), the intelligent vehicle (301), the manipulator (302) and the visual positioning mechanism (303).
2. The automatic glue barrel replacement system according to claim 1, characterized in that: The dispensing machine (1) is provided with a window (101) for the robot (302) to enter and exit, and the window (101) is installed with a safety grating (102).
3. The automatic glue barrel replacement system according to claim 1, characterized in that: The robot arm (302) comprises a pneumatic clamp (3021) for clamping the glue barrel (4), and the pneumatic clamp (3021) comprises two fingers that can move closer to or farther away from each other.
4. The automatic glue barrel replacement system according to claim 1, characterized in that: The storage cabinet (2) is provided with an opening and closing door to form a closed chamber, and a plurality of partitions (201) arranged at intervals are transversely fixed inside the chamber, each partition (201) is provided with a support plate (202) at the bottom, and each partition (201) is provided with a plurality of storage holes for inserting the glue barrels (4).
5. The automatic glue barrel replacement system according to claim 1, characterized in that: The glue barrel buffer area is provided with a first bracket (304) for placing an empty glue barrel and a second bracket (305) for placing a full glue barrel. The first bracket (304) and the second bracket (305) both include an inserting plate (3041) and a supporting plate (3042) located at the bottom of the inserting plate (3041). Each inserting plate (3041) is provided with a plurality of inserting holes for inserting the glue barrel (4).
6. The automatic glue barrel replacement system according to claim 1, characterized in that: The glue barrel (4) comprises a barrel body (401) and a one-way valve (402) installed at a glue outlet at the bottom of the barrel body (401), and the one-way valve (402) is normally closed.
Citation Information
Cited By
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