Machine core spring assembling equipment
By designing automated movement spring assembly equipment, the problems of low efficiency and high cost of manual assembly in the prior art are solved, and an efficient and automated assembly process is achieved, which improves production efficiency and consistency.
Patent Information
- Application Number
- CN202420936604.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the assembly process of existing movement springs, the efficiency of manual assembly is low and the consistency is poor. As the labor wage increases, the production cost is high, resulting in a decline in market competitiveness.
A movement spring assembly equipment is designed, including a workbench, a turntable, a positioning fixture, a feeding mechanism, an assembly mechanism and a feeding mechanism. Through the automated feeding, assembly and feeding process, the automatic installation of the spring is achieved.
It improves production efficiency, reduces manual operation costs, improves assembly consistency and automation, and reduces the risk of market competitiveness decline.
Smart Images

Figure CN222767718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of assembly mechanical equipment, in particular to a movement spring assembly device. Background Art
[0002] like Figure 1 The movement shown is used in a printer. The movement includes a shell and a spring. The spring is compressed and assembled in the cavity inside the shell. The following problems exist in the spring installation process: 1. Currently, the spring is installed into the cavity inside the shell by manual assembly, which has low assembly efficiency and poor consistency; 2. Flexible springs are easily entangled when stacked together, and are difficult to separate manually, resulting in low efficiency; 3. With the increase in labor wages in recent years, production costs are getting higher and higher, resulting in a decline in the market competitiveness of this product. Utility Model Content
[0003] The utility model provides a movement spring assembly device, aiming to improve the technical problems of great difficulty, low production efficiency and high production cost in manually assembling the movement spring.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a movement spring assembly device, comprising a workbench, a turntable is installed on the workbench, and a plurality of positioning fixtures are arranged circumferentially on the turntable; a first feeding mechanism, a second feeding mechanism, an assembly mechanism and a unloading mechanism are arranged circumferentially around the turntable on the workbench;
[0005] The first loading mechanism includes a first feeding track and a first manipulator, the first feeding track is used to convey the shell to the turntable, and the first manipulator is used to pick up the shell to the positioning fixture;
[0006] The second feeding mechanism includes a second feeding track and a second manipulator, the second feeding track is used to convey the spring close to the turntable, and the second manipulator is used to pick up the spring and place it on the positioning fixture;
[0007] The assembly mechanism includes a pressing cylinder and a pushing cylinder, the piston rod of the pressing cylinder is installed with a pressing rod, the piston rod of the pushing cylinder is installed with a pushing rod, the pressing rod is used to compress the spring, and the pushing rod is used to push the compressed spring into the housing;
[0008] The unloading mechanism includes a third manipulator and a feeding belt. The third manipulator is used to move the movement after spring assembly from the positioning fixture to the feeding belt. The feeding belt transports the movement away from the turntable.
[0009] Furthermore, the positioning fixture includes a first positioning block and a second positioning block, the first positioning block has a first positioning groove, the second positioning block has a plurality of slide grooves, a guide plate is detachably mounted on the second positioning block, the guide plate has a plurality of guide holes, and the guide holes correspond one-to-one to the slide grooves.
[0010] Furthermore, a plurality of first sliders are slidably arranged side by side on the first feeding track, and a pushing cylinder and a moving cylinder are respectively arranged at both ends of the first feeding track along the length direction. The pushing cylinders at both ends push the first slider to approach or leave the first manipulator, and the moving cylinders at both ends push the first slider to move on both sides of the first feeding track.
[0011] Furthermore, a second slider is slidably installed on the second feeding track, and a plurality of arc-shaped notches are opened on one side of the second slider along the length direction. A vibration plate is installed on one side of the second feeding track, and the arc-shaped notches face the vibration plate.
[0012] Furthermore, the second manipulator includes a bottom plate, a movable plate and an ejector pin, the bottom plate is provided with an inverted conical hole, the movable plate is movably arranged on the bottom plate, a magnetic block is arranged on the movable plate, and the ejector pin is vertically movably arranged above the inverted conical hole.
[0013] Furthermore, the assembly mechanism further comprises two positioning rods, and the positioning rods are installed on the piston rod of the pressing cylinder.
[0014] Furthermore, the unloading mechanism further includes a movable sensor installed on one side of the feeding belt.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model discloses a movement spring assembly device, comprising a workbench, a turntable is installed on the workbench, and a plurality of positioning fixtures are arranged circumferentially on the turntable; a first feeding mechanism, a second feeding mechanism, an assembly mechanism and a discharge mechanism are arranged circumferentially around the turntable on the workbench, the turntable drives the positioning fixture to pass through the first feeding mechanism, the second feeding mechanism, the assembly mechanism and the discharge mechanism in sequence, the first feeding mechanism is used to move a shell body to the positioning fixture, the second feeding mechanism is used to move a spring onto the positioning fixture, the assembly mechanism installs the spring into the shell, and the discharge mechanism is used to take the movement after the spring is installed from the positioning fixture. The utility model replaces manual operation, reduces labor costs, has a high degree of automation and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the movement structure;
[0019] Figure 2 It is a structural schematic diagram of the movement spring assembly equipment of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the first feeding mechanism of the movement spring assembly equipment of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the second feeding mechanism of the movement spring assembly equipment of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the second feeding track of the movement spring assembly equipment of the utility model;
[0023] Figure 6 This is a structural schematic diagram of the second manipulator of the movement spring assembly equipment of the utility model;
[0024] Figure 7 This is a partial cross-sectional view of the second manipulator of the movement spring assembly equipment of the utility model;
[0025] Figure 8 This is a schematic diagram of the assembly mechanism structure of the movement spring assembly equipment of the utility model;
[0026] Fig. 9 This is a schematic diagram of the structure of the unloading mechanism of the movement spring assembly equipment of the utility model;
[0027] Fig.10 It is a schematic diagram of a positioning fixture mechanism of a movement spring assembly device of the utility model.
[0028] Main component symbols
[0029] 10. Workbench;
[0030] 11. turntable; 111. first positioning block; 112. second positioning block; 1121. guide plate; 1122. guide hole; 1123. slide groove;
[0031] 20, first feeding mechanism; 201, first manipulator; 202, first feeding track; 2021, first slider; 2022, push cylinder; 2023, moving cylinder;
[0032] 30. Second feeding mechanism; 301. Second manipulator; 3011. Bottom plate; 3012. Inverted tapered hole; 3013. Moving plate; 3014. Magnet; 3015. Ejector pin; 302. Second feeding track; 3021. Second slider; 3022. Arc notch; 303. Vibrating plate;
[0033] 40, assembly mechanism; 401, pressing cylinder; 4011, pressing rod; 402, pushing cylinder; 4021, pushing rod; 403, positioning rod;
[0034] 50. unloading mechanism; 501. third manipulator; 502. feeding belt; 503. sensor;
[0035] 60. Shell;
[0036] 70. Spring. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0040] Example
[0041] like Figure 1 The movement shown is used in a printer, and includes a housing 60 and a spring 70 . The spring 70 is compressed and assembled in a cavity inside the housing 60 .
[0042] like Figure 2 , Fig.10 As shown, the utility model provides a movement spring assembly device, including a workbench 10, a turntable 11 is installed on the workbench 10, and a plurality of positioning fixtures are arranged on the turntable 11 in a circumferential direction; specifically, the positioning fixture includes a first positioning block 111 and a second positioning block 112, the first positioning block 111 and the second positioning block 112 are closely mounted on the turntable 11, the first positioning block 111 has a first positioning groove, the first positioning groove is used to position the housing 60, and the second positioning block 112 has a plurality of slide grooves 1 123, the slide groove 1123 is perpendicular to the first positioning block 111, and the guide plate 1121 can be detachably installed on the second positioning block 112, and the guide plate 1121 covers the slide groove 1123. The guide plate 1121 is provided with a plurality of guide holes 1122, and the guide holes 1122 correspond to the slide groove 1123 one by one. The spring 70 can enter the guide groove from the guide hole 1122 and the compressed spring 70 can approach the first positioning block 111 along the slide groove 1123, thereby realizing automation instead of manual labor and improving production efficiency.
[0043] like Figure 3As shown, the first loading mechanism 20 includes a first feeding track 202 and a first manipulator 201. The first feeding track 202 is used to convey the shell 60 close to the turntable 11, and the first manipulator 201 is used to pick up the shell 60 to the positioning fixture; specifically, a plurality of first sliders 2021 are slidably arranged side by side on the first feeding track 202, and the shell 60 is placed on the first sliders 2021. Two rows of first sliders 2021 are arranged side by side on the first feeding track 202. The two ends of the first feeding track 202 along the length direction respectively have a pushing cylinder 2022 and a moving cylinder 2023. The pushing cylinders 2022 at both ends push the first slider 2021 to approach or leave the first manipulator 201, and the moving cylinders 2023 at both ends push the first slider 2021 to move on both sides of the first feeding track 202 , the pushing cylinder 2022 away from the first manipulator 201 pushes the first slider 2021 on which the shell 60 is placed to move toward the first manipulator 201, and the parallel first sliders 2021 move one by one to the bottom of the first manipulator 201. After the first manipulator 201 picks up the shell 60, the moving cylinder 2023 pushes the first slider 2021 toward another row, and the pushing cylinder 2022 close to one end of the first manipulator 201 pushes the empty first slider 2021 to move toward the side away from the first manipulator 201. The shell 60 is manually placed on the first slider 2021, and the moving cylinder 2023 pushes the first slider 2021 with the shell 60 placed to enter the next cycle. The first manipulator 201 picks up the shell 60 in turn and places it on the first positioning block 111, thereby realizing automatic feeding of the shell 60.
[0044] like Figure 4-7 As shown, the second feeding mechanism 30 includes a second feeding track 302 and a second manipulator 301. The second feeding track 302 is used to convey the spring 70 close to the turntable 11, and the second manipulator 301 is used to pick up the spring 70 and place it on the positioning fixture; specifically, a second slider 3021 is slidably installed on the second feeding track 302, and a plurality of arc-shaped notches 3022 are opened on one side of the second slider 3021 along the length direction. A vibration plate 303 is installed on one side of the second feeding track 302, and the arc-shaped notch 3022 faces the vibration plate 303. The second slider 3021 moves back and forth between the vibration plate 303 and the second manipulator 301, and the vibration plate 303 automatically transfers the springs 70 one by one to the second slider 3021. In this embodiment, there are three arc-shaped notches 3022. When the three arc-shaped notches 3022 are filled with three springs 70, they move toward the second manipulator 301 to realize automatic loading of the springs 70. In this embodiment, the second feeding track 302 includes two and the vibration plate 303 includes two, which improves the feeding efficiency of the springs 70, avoids manual sorting of entangled springs, and improves production efficiency.
[0045] like Figure 4-7As shown, the second manipulator 301 includes a base plate 3011, a movable plate 3013 and a ejector pin 3015. The base plate 3011 is provided with an inverted conical hole 3012. The movable plate 3013 is movably arranged on the base plate 3011. A magnetic block is arranged on the movable plate 3013. The ejector pin 3015 is vertically movably arranged above the inverted conical hole 3012. Specifically, the second manipulator 301 includes a slide rail that can move horizontally, and the slide rail moves between the second feeding track 302 and the positioning fixture. The bottom plate 3011 is installed on the slide rail, and the bottom plate 3011 is provided with an inverted conical hole 3012. A horizontal cylinder is installed on the side of the bottom plate 3011, and the piston rod of the horizontal cylinder is connected to the movable plate 3013. The magnet 3014 is installed on the movable plate 3013. The horizontal cylinder can push the movable plate 3013 to move on the bottom plate 3011, and drive the magnet 3014 to approach or leave the inverted conical hole 3012. In this embodiment, the bottom plate 3011 is provided with three inverted conical holes 3012, and three magnets 3014 are installed on the corresponding movable plates 3013. A cylinder for an ejector pin 3015 is installed on the bottom plate 3011, and the piston rod of the cylinder for the ejector pin 3015 is connected to the ejector pin 3015, and the ejector pin 3015 can penetrate into or leave the inverted conical hole 3012. The control slide rail moves to the top of the second slider 3021, and the bottom plate 3011 moves downward so that the conical hole covers the spring 70 in the arc-shaped notch. The control horizontal cylinder pushes the movable plate 3013 to drive the magnet 3014 to be placed one by one on the inverted conical hole 3012. The magnet 3014 attracts the spring 70 in the arc-shaped notch 3022 to the inverted conical hole 3012. The slide rail moves horizontally to the second positioning block 112, and the control horizontal cylinder drives the magnet 3014 to horizontally leave the top of the inverted conical hole 3012. After losing the magnetic attraction, the spring 70 will fall into the second positioning block 112, and then the ejector pin 3015 cylinder is controlled to press down to drive the ejector pin 3015 to penetrate into the inverted conical hole 3012, ensuring that the spring 70 is placed from the inverted conical hole 3012 to the second positioning block 112, thereby realizing automatic feeding of the spring 70 to the second positioning block 112.
[0046] like Figure 8As shown, the assembly mechanism 40 includes a pressing cylinder 401 and a pushing cylinder 402. The piston rod of the pressing cylinder 401 is installed with a pressing rod 4011, and the piston rod of the pushing cylinder 402 is installed with a pushing rod 4021. The pressing rod 4011 is used to compress the spring 70, and the pushing rod 4021 is used to push the compressed spring 70 into the shell 60. Specifically, when the turntable 11 rotates and drives the positioning fixture equipped with the shell 60 and the spring 70 to move to the bottom of the pressing cylinder 401, the pressing cylinder 401 is controlled to push the pressing rod 4011 to compress the spring 70 along the guide hole 1122, and then the pushing cylinder 402 is controlled to drive the pushing rod 4021 to push the compressed spring 70 along the slide groove 1123 into the shell 60, thereby realizing the automatic installation of the spring 70. Furthermore, the assembly mechanism 40 further includes two positioning rods 403, which are installed on the piston rod of the pressing cylinder 401. When the pressing cylinder 401 extends downward, it pushes the pressing rod 4011 downward and pushes the positioning rod 403 to press the shell 60, thereby preventing the shell 60 from being moved due to the force during the process of the push rod 4021 pushing the spring 70 into the shell 60, resulting in the spring 70 being unable to be installed.
[0047] like Fig. 9 As shown, the unloading mechanism 50 includes a third manipulator 501 and a feeding belt 502. The third manipulator 501 is used to move the movement after the spring 70 is installed from the positioning fixture to the feeding belt 502. The feeding belt 502 conveys the movement away from the turntable 11. Specifically, when the turntable 11 drives the movement after the spring 70 is installed to move close to the third manipulator 501, the third manipulator 501 picks up the movement and places it on the feeding belt 502. The feeding belt 502 sends the movement to the side away from the turntable 11. Further, the unloading mechanism 50 further includes a movable sensor 503 installed on one side of the feeding belt 502. Specifically, a cylinder is installed on one side of the feeding belt 502, and the piston rod of the cylinder is installed with the sensor 503. When the third manipulator 501 picks up the shell after the spring is installed and moves close to the sensor 503, the sensor 503 can detect whether there is a spring installed in the shell, which plays a detection role. The cylinder can drive the sensor 503 to approach the manipulator.
[0048] The turntable 11 of the utility model drives the positioning jig to pass through the first loading mechanism 20, the second loading mechanism 30, the assembly mechanism 40 and the unloading mechanism 50 in sequence. The first loading mechanism 20 is used to move the shell 60 to the positioning jig, the second loading mechanism 30 is used to move the spring 70 to the positioning jig, the assembly mechanism 40 installs the spring 70 into the shell 60, and the unloading mechanism 50 is used to remove the movement with the spring 70 installed from the positioning jig, and the belt body is manually installed to automatically install the spring 70 into the movement.
[0049] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A movement spring assembly device, characterized in that: It comprises a workbench, a turntable is installed on the workbench, and a plurality of positioning fixtures are arranged circumferentially on the turntable; a first feeding mechanism, a second feeding mechanism, an assembly mechanism and a unloading mechanism are arranged circumferentially around the turntable on the workbench; The first loading mechanism includes a first feeding track and a first manipulator, the first feeding track is used to convey the shell to the turntable, and the first manipulator is used to pick up the shell to the positioning fixture; The second feeding mechanism includes a second feeding track and a second manipulator, the second feeding track is used to convey the spring close to the turntable, and the second manipulator is used to pick up the spring and place it on the positioning fixture; The assembly mechanism includes a pressing cylinder and a pushing cylinder, the piston rod of the pressing cylinder is installed with a pressing rod, the piston rod of the pushing cylinder is installed with a pushing rod, the pressing rod is used to compress the spring, and the pushing rod is used to push the compressed spring into the housing; The unloading mechanism includes a third manipulator and a feeding belt. The third manipulator is used to move the movement after spring assembly from the positioning fixture to the feeding belt. The feeding belt transports the movement away from the turntable.
2. The movement spring assembly equipment according to claim 1, characterized in that: The positioning fixture includes a first positioning block and a second positioning block, the first positioning block has a first positioning groove, the second positioning block has a plurality of slide grooves, a guide plate is detachably mounted on the second positioning block, the guide plate has a plurality of guide holes, and the guide holes correspond one-to-one to the slide grooves.
3. The movement spring assembly equipment according to claim 1, characterized in that: A plurality of first sliders are slidably arranged side by side on the first feeding track. A pushing cylinder and a moving cylinder are respectively arranged at both ends of the first feeding track in the length direction. The pushing cylinders at both ends push the first slider to approach or leave the first manipulator, and the moving cylinders at both ends push the first slider to move on both sides of the first feeding track.
4. The movement spring assembly equipment according to claim 1, characterized in that: A second sliding block is slidably installed on the second feeding track, and a plurality of arc-shaped notches are opened on one side of the second sliding block along the length direction. A vibration plate is installed on one side of the second feeding track, and the arc-shaped notches face the vibration plate.
5. The movement spring assembly equipment according to claim 1, characterized in that: The second manipulator comprises a bottom plate, a movable plate and an ejector pin, the bottom plate is provided with an inverted conical hole, the movable plate is movably arranged on the bottom plate, a magnetic block is arranged on the movable plate, and the ejector pin is vertically movably arranged above the inverted conical hole.
6. The movement spring assembly equipment according to claim 1, characterized in that: The assembly mechanism further comprises two positioning rods, and the positioning rods are mounted on the piston rod of the pressing cylinder.
7. The movement spring assembly equipment according to claim 1, characterized in that: The unloading mechanism further includes a movable sensor installed on one side of the feeding belt.