Scrap collecting device for spring steel cutting machining
By designing a debris collection device for spring steel cutting processing including a workbench, a collection bucket, a collection box, a curved filter mesh, a discharge pipe, a fan, a blower, a blower, a shaft, a drive motor, a scraper, a discharge box, a spiral discharge shaft and a discharge motor, the problems of inconvenient cleaning of the filter mesh and inconvenient treatment in the prior art are solved, and effective debris collection and treatment are achieved.
Patent Information
- Application Number
- CN202421142925.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing debris collection device for spring steel cutting processing is inconvenient to clean the filter structure, which leads to a blockage of the filter structure over time, affecting the filtration effect, and inconvenient debris handling.
A debris collection device including a workbench, a collection bucket, a collection box, a curved filter, a discharge pipe, an exhaust pipe, a fan, a blower, a shaft, a drive motor, a scraper, a discharge box, a spiral discharge shaft and a discharge motor are designed. The fan generates negative pressure to suck debris, the arc-shaped filter intercepts impurities, the scraper cleans the filter, the spiral discharge shaft discharges the debris, and the spray pipe reduces secondary dust.
It realizes effective cleaning of the arc-shaped filter, improves the filtering effect of the filter, simplifies the processing and discharge of debris, and avoids filter clogging and secondary dust.
Smart Images

Figure CN222767901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring steel cutting and processing, and more specifically, to a debris collecting device for spring steel cutting and processing. Background Art
[0002] Spring steel is a widely used engineering material with excellent elasticity and mechanical properties. It is often used to manufacture springs, spring parts, mechanical parts, etc.
[0003] In the production and processing of spring steel, cutting operations are required. In the cutting process of spring steel, a lot of debris will be generated. Most of these debris fall into the collection box below through the notch structure. At the same time, the fan structure will be used to absorb the debris. At the same time, a filter structure will be set to intercept and filter the collected debris to prevent the debris from following the airflow. However, the existing debris collection device for spring steel cutting processing is not convenient for cleaning the filter structure, which will cause the filter structure to be blocked over time, affecting the filtering effect of the filter;
[0004] In addition, after the debris generated during the existing spring steel cutting process is collected in the collection box, it is not convenient to discharge it to the outside, thereby making it inconvenient to handle the collected debris. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the utility model provides a debris collection device for spring steel cutting processing to solve the technical problems mentioned in the background technology that the debris collection device for spring steel cutting processing in the prior art is not convenient for cleaning the filter structure and the debris handling is inconvenient.
[0007] (II) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A debris collection device for spring steel cutting and processing comprises a workbench for spring steel cutting and processing, a collecting bucket is arranged at the bottom end of the workbench, a collecting box is arranged at the bottom end of the collecting bucket, an arc-shaped filter is arranged in the collecting box, the bottom end of the collecting bucket extends into the collecting box, and a discharge pipe is arranged below the arc-shaped filter, an exhaust pipe is arranged on the collecting box and above the arc-shaped filter, a fan is arranged on the exhaust pipe, a blowing pipe is arranged on the output end of the fan extending to the top of the workbench, a rotating shaft is rotatably installed in the collecting box through a bearing, and a driving motor is arranged for transmission connection with the rotating shaft, a scraper is arranged on the rotating shaft in contact with the arc-shaped filter, a discharge box is arranged at the bottom end of the collecting box, a discharge assembly is arranged inside the discharge box, and a belt conveyor is arranged at the bottom end of the discharge box.
[0010] The utility model is further configured such that the discharge assembly includes a spiral discharge shaft rotatably installed in a discharge box through a bearing, a discharge motor is provided on the outer side of the discharge box for transmission connection with the spiral discharge shaft, and a sealing cover is provided at the tail of the discharge box to realize driven discharge of debris and impurities in the discharge box.
[0011] The utility model is further configured such that a spray pipe is provided at the inner top of the discharge box, the spray pipe is connected to an external water source, and a plurality of atomizing nozzles are evenly arranged on the spray pipe to realize atomizing spraying during the debris discharge process and reduce secondary dust.
[0012] The utility model is further configured that a guide bucket is arranged below the collecting box, and a discharge pipe is arranged between the guide bucket and the discharge box to improve the discharge guiding property.
[0013] The utility model is further configured such that the scraper includes a fixed section connected to the rotating shaft, the top of the fixed section is elastically and telescopically provided with a telescopic section, the top of the telescopic section is matched with the arc-shaped filter screen and a scraping strip is provided, thereby improving the fit between the scraping strip and the arc-shaped filter screen.
[0014] The utility model is further configured such that a limiting groove is provided on the fixed section, a limiting column is provided at the bottom end of the telescopic section, the limiting column is located in the limiting groove, and a spring is provided between the limiting column and the inner wall of the limiting groove to realize elastic installation of the telescopic section on the fixed section.
[0015] The utility model is further configured that the workbench is provided with a plurality of groups of material dropping troughs in cooperation with the collecting bucket, so as to facilitate the dropping of the debris on the workbench.
[0016] The utility model is further configured such that the collection box is provided with support legs, and the bottom ends of the support legs are provided with fixed feet to achieve overall stable support.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a chip collection device for spring steel cutting and processing, which has the following beneficial effects:
[0019] 1. The utility model includes a workbench for cutting and processing spring steel, wherein a collecting bucket is arranged at the bottom end of the workbench, a collecting box is arranged at the bottom end of the collecting bucket, an arc-shaped filter is arranged in the collecting box, the bottom end of the collecting bucket extends into the collecting box, and a feeding pipe is arranged below the arc-shaped filter in communication, an exhaust pipe is arranged on the collecting box and above the arc-shaped filter, and a fan is arranged on the exhaust pipe, so that under the action of the fan, negative pressure can be generated at the top of the collecting bucket, so that the debris generated in the cutting process of the spring steel is absorbed into the collecting bucket and enters the collecting box through the feeding pipe at the bottom end of the collecting bucket, the debris and impurities therein will be intercepted by the arc-shaped filter, and the airflow will pass through the arc-shaped filter and be discharged from the exhaust pipe, so that the debris generated in the cutting process of the spring steel can be collected.
[0020] 2. The utility model is provided with a blow pipe extending from the output end of the fan to the top of the workbench, so that the debris generated during the cutting process can be blown away by the blow pipe, so that the generated debris can be better blown into the collection bucket, thereby improving the collection effect of the debris generated during the cutting process of spring steel.
[0021] 3. The utility model has a rotating shaft rotatably installed in the collection box through a bearing, and a driving motor is provided for transmission connection with the rotating shaft. A scraper is provided on the rotating shaft to fit the arc filter. In this way, when the driving motor is started, the rotating shaft can be controlled by the driving motor to drive the scraper to rotate. The scraper can scrape the debris adhering to the surface of the arc filter, thereby cleaning the arc filter and improving the filtering effect of the arc filter. Here, the rotating shaft and the arc filter are coaxially arranged.
[0022] 4. The utility model provides a discharge box at the bottom end of the collecting box, and a discharge assembly is built in the discharge box. The discharge assembly includes a spiral discharge shaft rotatably installed in the discharge box through a bearing, a discharge motor is provided on the outer side of the discharge box for transmission connection with the spiral discharge shaft, and a sealing cover is provided at the tail of the discharge box. The sealing cover is opened, and the discharge motor is started. The rotation of the spiral discharge shaft can be controlled by the discharge motor, and the debris entering the discharge box can be discharged outward evenly and stably through the spiral discharge shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The overall structure of a chip collection device for spring steel cutting in the utility model is shown in FIG. Figure 1 ;
[0024] Figure 2 The overall structure of a chip collection device for spring steel cutting in the utility model is shown in FIG. Figure 2 ;
[0025] Figure 3 It is a schematic cross-sectional view of the internal structure of the collection box in the utility model;
[0026] Figure 4 It is a cross-sectional schematic diagram of the internal structure of the discharge box in the utility model;
[0027] Figure 5 It is a schematic cross-sectional view of the overall structure of the scraper in the utility model.
[0028] In the figure: 1. workbench; 2. collecting bucket; 3. collecting box; 4. arc filter; 5. discharge pipe; 6. exhaust pipe; 7. fan; 8. blowing pipe; 9. rotating shaft; 10. driving motor; 11. scraper; 12. discharge box; 13. spiral discharge shaft; 14. discharge motor; 15. sealing cover; 16. spray pipe; 17. atomizing nozzle; 18. guide bucket; 19. discharge pipe; 20. fixed section; 21. telescopic section; 22. scraper strip; 23. limit groove; 24. limit column; 25. spring; 26. discharge chute; 27. supporting leg; 28. fixed foot. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0031] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0032] See also Figure 1-5 The bottom end of the collecting bucket 2 is provided with a collecting box 3, and the bottom end of the collecting bucket 2 is provided with a curved filter screen 4. The bottom end of the collecting bucket 2 extends into the collecting box 3 and is connected with a discharge pipe 5 below the curved filter screen 4. An exhaust pipe 6 is provided on the collecting box 3 and above the curved filter screen 4. A fan 7 is provided on the exhaust pipe 6. In this way, under the action of the fan 7, a negative pressure can be generated at the top of the collecting bucket 2, so that the debris generated in the cutting process of the spring 25 steel is absorbed into the collecting bucket 2 and enters the collecting box 3 through the discharge pipe 5 at the bottom of the collecting bucket 2. The debris impurities therein will be intercepted by the curved filter screen 4, and the air flow will pass through the curved filter screen 4 and be discharged from the exhaust pipe 6, thereby realizing the collection of the debris generated in the cutting process of the spring 25 steel.
[0033] The utility model is provided with a blowing pipe 8 extending from the output end of the fan 7 to the top of the workbench 1, so that the debris generated during the cutting process can be blown away by the blowing pipe 8, so that the generated debris can be better blown into the collecting bucket 2, thereby improving the collection effect of the debris generated by the spring 25 steel during the cutting process.
[0034] In the utility model, a rotating shaft 9 is rotatably installed in the collection box 3 through a bearing, and a driving motor 10 is provided for transmission connection with the rotating shaft 9. A scraper 11 is provided on the rotating shaft 9 to fit the arc filter 4. In this way, the driving motor 10 is started, and the rotating shaft 9 can be controlled by the driving motor 10 to drive the scraper 11 to rotate. The scraper 11 can scrape the debris adhering to the surface of the arc filter 4, thereby cleaning the arc filter 4 and improving the filtering effect of the arc filter 4. Here, the rotating shaft 9 and the arc filter 4 are coaxially arranged.
[0035] The utility model is provided with a discharge box 12 at the bottom end of the collecting box 3, and the discharge box 12 is internally provided with a discharge assembly, and the discharge assembly includes a spiral discharge shaft 13 rotatably installed in the discharge box 12 through a bearing, and a discharge motor 14 is provided on the outer side of the discharge box 12 for transmission connection with the spiral discharge shaft 13, and a sealing cover 15 is provided at the tail of the discharge box 12.
[0036] Specifically, the sealing cover 15 is opened, and the discharge motor 14 is started. The discharge motor 14 can control the spiral discharge shaft 13 to rotate, and the spiral discharge shaft 13 can discharge the debris entering the discharge box 12 outward evenly and stably.
[0037] See also Figure 1-Figure 5 As an implementation method of the discharge box 12 : a spray pipe 16 is arranged at the top of the inner part of the discharge box 12 , the spray pipe 16 is connected to an external water source, and a plurality of atomizing nozzles 17 are evenly arranged on the spray pipe 16 .
[0038] Specifically, when the debris generated during the cutting process of the spring 25 steel is discharged outward through the discharge box 12, the external water liquid can be transported to the spray pipe 16 and sprayed outward on the debris through the atomizing nozzle 17 on the spray pipe 16, so that the surface of the debris is atomized, thereby preventing the secondary dust phenomenon when the debris is discharged.
[0039] See also Figure 1-Figure 5 As an implementation of the collecting box 3 , a guide bucket 18 is provided below the collecting box 3 , and a discharge pipe 19 is provided between the guide bucket 18 and the discharge box 12 .
[0040] Specifically, the guiding function of the collecting box 3 during material discharge can be achieved through the guiding bucket 18 , and the communication between the guiding bucket 18 and the material discharge box 12 can be achieved through the material discharge pipe 19 .
[0041] See also Figure 1-Figure 5 As an implementation method of the scraper 11: the scraper 11 includes a fixed section 20 connected to the rotating shaft 9, the top of the fixed section 20 is elastically and retractably provided with a telescopic section 21, the top of the telescopic section 21 is matched with the arc filter 4 and is provided with a scraper strip 22, a limiting groove 23 is provided on the fixed section 20, a limiting column 24 is provided at the bottom end of the telescopic section 21, the limiting column 24 is located in the limiting groove 23, and a spring 25 is provided between the limiting column 24 and the inner wall of the limiting groove 23.
[0042] Specifically, through the setting of the spring 25 and the cooperation between the limit column 24 and the limit groove 23, the telescopic installation of the telescopic section 21 on the fixed section 20 can be realized, so that the scraper strip 22 can be elastically installed on the fixed section 20, so that when the arc filter 4 is cleaned by the scraper 11, the structure of the scraper strip 22 can be flexibly adjusted following the structure of the arc filter 4, thereby avoiding rigid friction during the process of the scraper 11 scraping the surface of the arc filter 4, and improving the cleaning flexibility of the arc filter 4.
[0043] See also Figure 1-Figure 5 As an implementation method of the workbench 1 : a plurality of material drop chutes 26 are provided on the workbench 1 in coordination with the collecting bucket 2 .
[0044] Specifically, the material dropping chute 26 can be provided to guide the debris generated during the cutting process of the spring 25 steel into the collection box 3 .
[0045] See also Figure 1-Figure 5 As an implementation of the collection box 3 , the collection box 3 is provided with a support leg 27 , and a fixed foot 28 is provided at the bottom end of the support leg 27 .
[0046] Specifically, the collection box 3 can be stably supported by the cooperation of the supporting legs 27 and the fixing feet 28 .
[0047] In summary, when the overall equipment is in use:
[0048] Start the fan 7. Under the action of the fan 7, negative pressure can be generated at the top of the collecting bucket 2, so that the debris generated during the cutting process of the spring 25 steel passes through the material drop chute 26 and is absorbed into the collecting bucket 2, and enters the collecting box 3 through the material drop pipe 5 at the bottom of the collecting bucket 2. The debris impurities therein will be intercepted by the arc filter 4, and the air flow will pass through the arc filter 4 and be discharged from the exhaust pipe 6, so as to realize the collection of the debris generated during the cutting process of the spring 25 steel. The intercepted impurity debris will fall to the bottom of the collecting box 3 under the action of its own gravity to be collected;
[0049] The airflow discharged from the exhaust pipe 6 is transported to the blowing pipe 8 and blown out, so that the debris generated during the cutting process can be blown away, so that the generated debris can be better blown into the collecting bucket 2, thereby improving the collection effect of the debris generated during the cutting process of the spring 25 steel;
[0050] During this process, the drive motor 10 is started, and the drive motor 10 can control the rotating shaft 9 to drive the scraper 11 to rotate. The scraper 11 can scrape the debris adhering to the surface of the arc filter 4, thereby cleaning the arc filter 4 and improving the filtering effect of the arc filter 4.
[0051] Here, the telescopic installation of the telescopic section 21 on the fixed section 20 can be realized by setting the spring 25 and cooperating between the limiting column 24 and the limiting groove 23, so that the scraper strip 22 can be elastically installed on the fixed section 20, so that when the arc filter 4 is cleaned by the scraper 11, the structure of the scraper strip 22 can be flexibly adjusted following the structure of the arc filter 4, thereby avoiding the rigid friction in the process of the scraper 11 scraping the surface of the arc filter 4, and improving the cleaning flexibility of the arc filter 4;
[0052] When it is necessary to discharge the debris collected in the collection box 3, the sealing cover 15 is opened and the discharge motor 14 is started. The discharge motor 14 can control the spiral discharge shaft 13 to rotate, and the spiral discharge shaft 13 can discharge the debris entering the discharge box 12 evenly and stably.
[0053] In this process, the external water is transported to the spray pipe 16 and sprayed outwardly onto the debris through the atomizing nozzle 17 on the spray pipe 16, so that the surface of the debris is atomized, thereby preventing the secondary dust from occurring when the debris is removed.
[0054] A conveyor belt structure may be provided at the rear end of the discharge box 12 to timely convey the discharged debris away.
[0055] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A chip collecting device for spring steel cutting, comprising a workbench (1) for spring steel cutting, characterized in that: A collecting hopper (2) is provided at the bottom end of the workbench (1), a collecting box (3) is provided at the bottom end of the collecting hopper (2), an arc-shaped filter screen (4) is provided in the collecting box (3), the bottom end of the collecting hopper (2) extends into the collecting box (3), and a feed pipe (5) is provided below the arc-shaped filter screen (4), an exhaust pipe (6) is provided on the collecting box (3) and above the arc-shaped filter screen (4), and a A fan (7), the output end of the fan (7) extending to the top of the workbench (1) is provided with a blow pipe (8), a rotating shaft (9) is rotatably installed in the collection box (3) through a bearing, and a driving motor (10) is provided in transmission connection with the rotating shaft (9), a scraper (11) is provided on the rotating shaft (9) and is in contact with the arc filter (4), a discharge box (12) is provided at the bottom end of the collection box (3), and a discharge assembly is provided in the discharge box (12).
2. A chip collection device for spring steel cutting according to claim 1, characterized in that: The discharge assembly comprises a spiral discharge shaft (13) rotatably mounted in a discharge box (12) via a bearing, a discharge motor (14) is provided on the outer side of the discharge box (12) and is transmission-connected to the spiral discharge shaft (13), and a sealing cover (15) is provided at the rear of the discharge box (12).
3. A chip collection device for spring steel cutting according to claim 2, characterized in that: A spray pipe (16) is arranged at the inner top of the discharge box (12), the spray pipe (16) is connected to an external water source, and a plurality of atomizing nozzles (17) are evenly arranged on the spray pipe (16).
4. The chip collection device for spring steel cutting according to claim 1, characterized in that: A guide bucket (18) is provided below the collecting box (3), and a discharge pipe (19) is provided between the guide bucket (18) and the discharge box (12).
5. A chip collection device for spring steel cutting according to any one of claims 1 to 4, characterized in that: The scraper (11) comprises a fixed section (20) connected to the rotating shaft (9), the top end of the fixed section (20) is elastically and telescopically provided with a telescopic section (21), and the top end of the telescopic section (21) is provided with a scraper strip (22) in coordination with the arc-shaped filter screen (4).
6. A chip collection device for spring steel cutting according to claim 5, characterized in that: A limiting groove (23) is provided on the fixed section (20), a limiting column (24) is provided at the bottom end of the telescopic section (21), the limiting column (24) is located in the limiting groove (23), and a spring (25) is provided between the limiting column (24) and the inner wall of the limiting groove (23).
7. The chip collection device for spring steel cutting according to claim 1, characterized in that: The workbench (1) is provided with a plurality of material dropping chutes (26) in cooperation with the collecting hopper (2).
8. The chip collection device for spring steel cutting according to claim 1, characterized in that: The collecting box (3) is provided with a supporting leg (27), and a fixing foot (28) is provided at the bottom end of the supporting leg (27).