Grinding device for rotating wheel machining

By designing a rotor processing grinding device including a protective frame and a polishing frame, the effective contact and rotation grinding of the blade surface by the polishing column is achieved by combining the spring and the sliding plate, the problem of poor grinding of the blade surface in the prior art is solved, and grinding chips are effectively collected through the protective ring composed of arc sliders.

CN222768018UActive Publication Date: 2025-04-18HUBEI QINGJIANG HYDROPOWER DEV
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Patent Information

Application Number
CN202421477003.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the prior art, when grinding the rotor blades, it is difficult to effectively deal with the curved surface of the blades, and it is impossible to effectively collect grinding chips.

Method used

A grinding device for rotary wheel processing is designed, including a protective frame and a grinding frame. The grinding frame is equipped with a fan-shaped oil storage cavity and groove. Through the cooperation of the spring and the sliding plate, the grinding column can effectively contact the blade surface and rotate by driving the motor for grinding. At the same time, the protective ring composed of curved sliders can prevent grinding from splashing.

Benefits of technology

This device can effectively grind the blade curved surface to ensure that the grinding column always contacts the blade surface, thereby improving the grinding effect, and effectively collecting grinding chips through protective rings to avoid splashing.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222768018U_ABST
    Figure CN222768018U_ABST
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Abstract

The utility model discloses a grinding device for rotating wheel processing, which comprises a protective frame and a grinding frame, the grinding frame is arranged in the protective frame, a plurality of fan-shaped oil storage cavities are annularly arranged in the grinding frame, a plurality of second grooves are linearly arranged on the grinding frame surface between every two adjacent oil storage cavities, and the second grooves are arranged in the protective frame. And a third spring is fixedly arranged in the second groove, a sliding plate is fixedly arranged at the outer end of the third spring, a grinding column is fixedly arranged on the outer surface of the sliding plate, and the grinding column penetrates through the baffle. According to the runner blade polishing device, after the protection frame is close to the surface of the runner blade, the polishing frame can be gradually close to the surface of the blade along with the protection frame, due to the irregularity of the surface of the blade, the lengths, exceeding the second grooves, of all the polishing columns are different, but all the polishing columns can make contact with the surface of the blade; and then the grinding frame is driven to rotate through the driving motor. And the grinding column is driven to effectively grind the surface of the blade.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rotary wheel grinding devices, in particular to a grinding device for rotary wheel processing. Background Art

[0002] The grinding of the runner in a hydropower station is an important link, which is related to the working efficiency and operation stability of the turbine. Therefore, this work requires great precision and patience to ensure that the blade surface quality and shape accuracy of the runner meet the design requirements. The main purpose of grinding is to ensure the surface smoothness and smoothness of the runner blades, thereby improving its working efficiency.

[0003] In the prior art, a kind of aero-engine blade sanding machine with patent number CN214135411 U includes a bottom plate, a mounting plate is arranged at the center of the top of the bottom plate, and a supporting rib plate is arranged at the rear side of the mounting plate, a motor is arranged at the right side of the top of the bottom plate, and a driving wheel is connected to the front end of the motor, a first guide rail is arranged at the center of the mounting plate, and a second guide rail is arranged at the upper part of the mounting plate, and the first guide rail and the second guide rail form a relatively vertical structure. The beneficial effect of the utility model is that the defects of the loose fixed position of the sanding belt and easy deviation are overcome by the groove arranged on the limiting wheel, and the long-term stable operation of the sanding belt is ensured. At the same time, by the cooperation of the guide rail, slider, connecting frame and wheel on the mounting plate, the tension of the sanding belt can be adjusted conveniently and quickly to keep it with good follow-up performance, and the angle of the grinding wheel can also be adjusted, so as to achieve the effect of changing the angle of the sanding belt, so that the grinding angle is conducive to the curved surface grinding of the blade.

[0004] When the above-mentioned device is grinding the impeller blades, many components need to be adjusted to adapt to the curved surface angle of the blades, but some curved surface positions of the blades cannot contact the sanding belt, which will result in the inability to effectively complete the grinding process. In reality, the blade surface is usually manually derusted and ground using a handheld grinder, but the grinding wheel of the grinder is mostly flat in shape, so the curved surface of the blade cannot be effectively ground. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a grinding device for wheel processing, which can effectively grind the blade surface and can well collect grinding debris.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grinding device for wheel processing, comprising a protective frame and a grinding frame, wherein the grinding frame is arranged in the protective frame, and a plurality of fan-shaped oil storage chambers are provided in an annular shape in the grinding frame, and a plurality of grooves 2 are provided linearly on the surface of the grinding frame between every two adjacent oil storage chambers, a spring 3 is fixedly provided in the groove 2, a sliding plate is fixedly provided at the outer end of the spring 3, a grinding column is fixedly provided on the outer surface of the sliding plate, and the grinding column passes through the baffle.

[0007] Optionally, oil drain holes are symmetrically opened on both sides of the groove 2, and the oil drain holes are connected to the oil storage chamber. The oil drain holes are located on the inner side of the sliding plate, and when the spring 3 is at the compression limit, the oil drain holes can still be connected to the oil storage chamber.

[0008] Optionally, a cover plate is fixedly provided at the outer end of the oil storage cavity, and an oil delivery hole is opened on the surface of the cover plate.

[0009] Optionally, an annular groove is provided on the lower end surface of the protective frame, and a plurality of springs are fixedly arranged in a ring shape in the annular groove. An arc-shaped slider is fixedly arranged on the outer end of the spring, and the slider is slidably arranged in the annular groove. A brush is fixedly arranged on the lower surface of the slider.

[0010] Optionally, a plurality of L-shaped support rods are fixedly arranged in a ring shape on the side surface of the protective frame, a groove 1 is opened on the lower end surface of the L-shaped support rod, a spring 2 is fixedly arranged in the groove 1, a support plate 1 is fixedly arranged on the outer end of the spring 2, a limit frame is fixedly arranged on the lower end surface of the support plate 1, a spherical magnet is rotatably arranged in the limit frame, and the L-shaped support rod, support plate 1 and limit frame are all made of plastic.

[0011] In summary, compared with the prior art, the grinding device for wheel processing provided by the utility model has the following beneficial effects:

[0012] 1. In the utility model, after the protective frame is brought close to the surface of the runner blade, the grinding frame will gradually approach the blade surface along with the protective frame. Due to the irregularity of the blade surface, the length of the groove 2 that each grinding column exceeds will be different, but each grinding column can contact the surface of the blade, and then the grinding frame is rotated by driving the motor to drive the grinding column to effectively grind the blade surface;

[0013] 2. In the utility model, a protective ring can be formed by a plurality of arc-shaped sliders to prevent grinding debris from splashing to the outside. Then, after the protective frame is placed on the surface of the blade, a plurality of sliders will automatically shrink into the annular groove according to the shape of the blade surface. At this time, the brush will not be squeezed too severely, and a better protective effect can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an isometric view of the utility model;

[0015] Figure 2 The structure of the utility model is shown in FIG. Figure 1 ;

[0016] Figure 3 The utility model is a cross-sectional view Figure 1 ;

[0017] Figure 4 For the utility model Figure 3 A detailed enlarged view of

[0018] Figure 5 For the utility model Figure 3 Detail enlargement of Figure B;

[0019] Figure 6 The structure of the utility model is shown in FIG. Figure 2 ;

[0020] Figure 7 The utility model is a cross-sectional view Figure 2 ;

[0021] Figure 8 For the utility model Figure 7 Detail enlargement of Figure C. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention.

[0023] Embodiment 1:

[0024] refer to Figure 1-2 A grinding device for wheel processing includes a protective frame 1, a motor frame 4 is fixedly arranged on the upper surface of the protective frame 1, a driving motor 41 is fixedly arranged inside the motor frame 4, a grinding frame 5 is fixedly arranged on the output shaft surface of the driving motor 41 near the lower end, and the grinding frame 5 is driven to rotate by the driving motor 41 to remove rust and grind the surface of the blade of the wheel.

[0025] refer to Figure 1-2 A U-shaped handle 3 is fixedly provided on the upper surface of the protective frame 1, a connecting frame 13 is fixedly provided inside the protective frame 1, bearings 12 are symmetrically fixedly provided at the upper and lower ends of the connecting frame 13, the output shaft of the driving motor 41 is fixed to the inner ring of the bearing 12, a bracket 14 is fixedly provided on the outer surface of the lower end of the connecting frame 13, and the bracket 14 is fixed to the inner wall of the protective frame 1.

[0026] refer to Figure 2The connection frame 13 can be used to protect the output shaft of the driving motor 41 and prevent debris from adhering to the surface of the output shaft of the driving motor 41 and affecting its rotation.

[0027] refer to Figure 3-8 A plurality of sector-shaped oil storage chambers 58 are provided in a ring shape in the grinding frame 5. A cover plate 57 is fixedly provided at the outer end of the oil storage chamber 58. The cover plate 57 is used to seal the oil storage chamber 58, and an oil delivery hole 571 is provided on the surface of the cover plate 57. The oil storage chamber 58 is filled with oil through the oil delivery hole 571, and then the oil delivery hole 571 is closed by bolts.

[0028] refer to Figure 3-8 A plurality of grooves 51 are linearly provided on the surface of the grinding frame 5 between every two adjacent oil storage chambers 58, a spring 3 55 is fixedly provided in the groove 2 51, a sliding plate 54 is fixedly provided at the outer end of the spring 3 55, the sliding plate 54 is slidably provided in the groove 2 51, a baffle 52 is fixedly provided at the outer end of the groove 2 51, and the baffle 52 can further prevent the oil in the oil storage chamber 58 from flowing out.

[0029] refer to Figure 5 A grinding column 53 is fixedly provided on the outer surface of the sliding plate 54, and the grinding column 53 penetrates the baffle 52 and is slidably fitted.

[0030] refer to Figure 5 Oil drain holes 56 are symmetrically provided on both sides of the groove 2 51 , and the oil drain holes 56 are communicated with the oil storage chamber 58 . The oil drain holes 56 are located on the inner side of the sliding plate 54 , and when the spring 3 55 is at the compression limit, the groove 2 51 can still be communicated with the oil storage chamber 58 .

[0031] Furthermore, after the protective frame 1 is brought close to the surface of the rotor blade, since the blade is an irregular spiral surface, it is difficult to grind its surface with an ordinary flat grinding wheel. The grinding frame 5 will gradually approach the blade surface along with the protective frame 1. Due to the irregularity of the blade surface, the length of the groove 2 51 exceeded by each grinding column 53 will be different, and then the grinding frame 5 is rotated by driving the motor 41.

[0032] As the grinding area of ​​the blade increases, the protective frame 1 will gradually move, and at the same time the grinding column 53 will press the sliding plate 54, and then the sliding plate 54 will slide in the groove 2 51, at this time the sliding plate 54 will squeeze the spring 3 55 and the oil, the oil returns to the oil storage chamber 58, and the spring 3 55 is compressed. In this process, since the oil has a certain density, the grinding column 53 will be slowly squeezed and contracted, which will not affect the grinding effect of the grinding column 53 and the blade during rotation, so that the grinding column 53 is always in contact with the surface of the blade, thereby improving the grinding effect of the blade surface.

[0033] Embodiment 2:

[0034] refer to Figure 2-4 On the basis of the first embodiment, in order to further collect the grinding debris, a through hole 11 can be opened on the upper surface of the protective frame 1, and the through hole 11 is used to connect an air pump to collect the grinding debris through the air pump.

[0035] refer to Figure 2-4 A ring groove 15 is provided on the lower end surface of the protective frame 1, and a plurality of springs 62 are fixedly arranged in a ring shape in the ring groove 15. An arc-shaped slider 6 is fixedly arranged on the outer end of the spring 62. The slider 6 is slidably arranged in the ring groove 15, and a brush 61 is fixedly arranged on the lower surface of the slider 6. A protective ring can be formed by a plurality of arc-shaped sliders 6 to prevent grinding debris from splashing to the outside.

[0036] Furthermore, due to the irregular shape of the blade surface, after the protective frame 1 is placed on the blade surface, the plurality of sliders 6 will automatically shrink into the annular groove 15 according to the shape of the blade surface. At this time, the brush 61 will not be squeezed too severely, and a better protective effect can be achieved.

[0037] Embodiment three;

[0038] refer to Figure 2-6 On the basis of the first embodiment, in order to further reduce the force consumed when moving the protection frame 1 , a plurality of L-shaped support rods 2 may be fixedly provided in a ring shape on the side of the protection frame 1 .

[0039] refer to Figure 2-6 A groove 21 is provided on the lower end surface of the L-shaped support rod 2, a spring 23 is fixedly arranged in the groove 21, a support plate 22 is fixedly arranged on the outer end of the spring 23, a limit frame 24 is fixedly arranged on the lower end surface of the support plate 22, a spherical magnet is rotatably arranged in the limit frame 24, wherein the L-shaped support rod 2, the support plate 22 and the limit frame 24 are all made of plastic, which will not affect the adsorption of the spherical magnet on the blade surface.

[0040] Furthermore, after the protective frame 1 is brought close to the blade surface, the spherical magnet will be directly adsorbed on the blade surface. At this time, due to the irregular shape of the blade surface, the height of each spherical magnet will be different. When moving the protective frame 1 subsequently, you only need to push it, and you don't have to always hold the U-shaped handle 3 to control the height of the protective frame 1. When grinding, press the protective frame 1. At this time, the spherical magnet will push the support plate 1 22 to squeeze the spring 2 23, so that the grinding column 53 contacts the blade surface.

[0041] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0042] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0043] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.

Claims

1. A grinding device for wheel processing, characterized in that: The invention comprises a protective frame (1) and a polishing frame (5), wherein the polishing frame (5) is arranged in the protective frame (1), a plurality of fan-shaped oil storage chambers (58) are provided in the polishing frame (5) in an annular shape, a plurality of grooves (51) are provided linearly on the surface of the polishing frame (5) between every two adjacent oil storage chambers (58), a spring (55) is fixedly provided in the groove (51), a sliding plate (54) is fixedly provided at the outer end of the spring (55), a polishing column (53) is fixedly provided on the outer surface of the sliding plate (54), and the polishing column (53) passes through the baffle (52).

2. A grinding device for wheel processing according to claim 1, characterized in that: The two side surfaces of the groove 2 (51) are symmetrically provided with oil drain holes (56), the oil drain holes (56) are communicated with the oil storage chamber (58), the oil drain holes (56) are located on the inner side of the sliding plate (54), and when the spring 3 (55) is at the compression limit, the oil drain holes (56) can still communicate with the oil storage chamber (58).

3. A grinding device for wheel processing according to claim 2, characterized in that: A cover plate (57) is fixedly provided at the outer end of the oil storage cavity (58), and an oil delivery hole (571) is opened on the surface of the cover plate (57).

4. A grinding device for wheel processing according to claim 1, characterized in that: The lower end surface of the protective frame (1) is provided with an annular groove (15), a plurality of springs (62) are fixedly arranged in an annular shape in the annular groove (15), an arc-shaped slider (6) is fixedly arranged at the outer end of the spring (62), the slider (6) is slidably arranged in the annular groove (15), and a brush (61) is fixedly arranged on the lower surface of the slider (6).

5. A grinding device for wheel processing according to claim 1, characterized in that: A plurality of L-shaped support rods (2) are fixedly arranged in a ring shape on the side surface of the protection frame (1); a groove (21) is provided on the lower end surface of the L-shaped support rod (2); a spring (23) is fixedly arranged in the groove (21); a support plate (22) is fixedly arranged on the outer end of the spring (23); a limit frame (24) is fixedly arranged on the lower end surface of the support plate (22); a spherical magnet is rotatably arranged in the limit frame (24).

6. A grinding device for wheel processing according to claim 5, characterized in that: The L-shaped support rod (2), support plate 1 (22) and limit frame (24) are all made of plastic.

Citation Information

Patent Citations

  • Abrasive belt grinding machine for aero-engine blade

    CN214135411U