Polishing device for metal sleeve machining

Abstract

The utility model is applicable to the technical field of metal sleeve processing, and provides a polishing device for metal sleeve processing, which comprises a base box, a processing box is fixedly mounted at the top of the base box, and a liftable assembly frame is arranged in the processing box; the polishing roller is used for polishing a metal sleeve main body and is rotationally mounted on the assembly frame; the motor is used for driving the polishing roller to rotate, the motor is fixedly installed on the assembling frame, and an output shaft of the motor is fixedly connected with a shaft rod of the polishing roller. According to the polishing device for metal sleeve machining, the problems that at present, the metal sleeve polishing machining efficiency is low, and chippings drift away are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal sleeve processing, in particular to a polishing device used for metal sleeve processing. Background Art

[0002] As a commonly used component in industrial manufacturing, the surface quality of metal sleeves has an important impact on the overall performance and service life of the product. Therefore, the polishing of metal sleeves is an indispensable part of the manufacturing process.

[0003] However, at present, the polishing of metal sleeves mainly adopts two methods: manual polishing and mechanical polishing, but each method has its limitations: although manual polishing is flexible and can be finely adjusted according to the characteristics and needs of the metal sleeve, its polishing quality is greatly affected by the skill level of the operator; mechanical polishing uses automated equipment to achieve efficient polishing of the metal sleeve, which greatly improves the polishing efficiency, but the debris generated during the mechanical polishing process has become a problem that needs to be solved urgently. These debris will not only cause pollution to the working environment, but may also cause harm to the health of the operator. Utility Model Content

[0004] The utility model provides a polishing device for metal sleeve processing, aiming to solve the current problems of low efficiency and scattered debris in the polishing of the metal sleeve.

[0005] The utility model is implemented as follows: a polishing device for metal sleeve processing, comprising: a base box, a processing box is fixedly installed on the top of the base box, and a liftable assembly frame is arranged in the processing box; a polishing roller for polishing a metal sleeve body, and the polishing roller is rotatably installed on the assembly frame; a motor for driving the polishing roller to rotate, the motor is fixedly installed on the assembly frame, and the output shaft of the motor is fixedly connected to the shaft rod of the polishing roller; a water spray pipe for spraying water, and the water spray pipe is fixed on the assembly frame; a supply mechanism for supplying water to the water spray pipe, and the supply mechanism is arranged on the processing box; a clamping mechanism for limiting the metal sleeve body to be polished, and the clamping mechanism is arranged on the processing box.

[0006] Preferably, the supply mechanism includes: a water tank fixedly mounted on the processing box for holding water for dust reduction; a water pump fixed on the processing box for pumping water; a telescopic tube fixed on the water outlet end of the water pump, the water outlet end of the telescopic tube extending into the processing box and fixedly connected with the water spray pipe; a water pump fixedly mounted on the water inlet end of the water pump, the water inlet end of the water pump extending into the water tank.

[0007] Preferably, the clamping mechanism includes: a cylinder fixedly mounted on the inner wall of one side of the processing box; a first rotating shaft rotatably mounted in the processing box; an assembly seat fixed on the output end of the cylinder; a second rotating shaft rotatably mounted on the assembly seat; and limit blocks respectively fixedly mounted on one end of the first rotating shaft and one end of the second rotating shaft, the limit blocks being used to clamp the metal sleeve body.

[0008] Preferably, a water collecting hopper for collecting sewage is fixedly installed in the processing box, and the bottom end of the water collecting hopper extends into the base box. A collecting box for collecting sewage is provided in the processing box, and a drain pipe is fixedly installed at the bottom end of the water collecting hopper.

[0009] Preferably, an electric telescopic rod for regulating the lifting of the assembly rack is fixedly mounted on the top inner wall of the processing box, and the top end of the output rod of the electric telescopic rod is fixedly connected to the assembly rack.

[0010] Preferably, a take-in / put-out opening is provided on one side of the processing box, an openable / closable box door is provided in the take-in / put-out opening, a hinge, a handle lock and an observation window are provided on the box door, and the hinge is fixedly connected to the processing box.

[0011] Preferably, a hand wheel is fixedly mounted on the other end of the second rotating shaft, and a foot pad is symmetrically fixedly mounted on the bottom of the base box.

[0012] Compared with the related art, the polishing device for metal sleeve processing provided by the utility model has the following beneficial effects:

[0013] The core function of the device is to achieve high-speed rotation through the polishing roller in conjunction with the drive of the motor to effectively polish the metal sleeve body. The water spray pipe sprays water during the polishing process, which not only reduces the heat and friction generated by polishing, but also helps to remove debris and keep the polishing area clean. The supply mechanism ensures that there is enough water supply in the water spray pipe to ensure the continuity and effect of the polishing process. The clamping mechanism fixes and limits the metal sleeve body through the coordinated action of the cylinder, the first rotating shaft, the assembly seat and the second rotating shaft to ensure its stability and position accuracy during the polishing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the main structure of a polishing device for metal sleeve processing provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the water collecting bucket in the utility model.

[0018] Figure numerals: 1. base box; 2. processing box; 3. assembly frame; 4. polishing roller; 5. motor; 6. water spray pipe; 7. water tank; 8. water pump; 9. telescopic pipe; 10. water suction pipe; 11. cylinder; 12. first rotating shaft; 13. assembly seat; 14. second rotating shaft; 15. limit block; 16. water collecting bucket; 17. collection box; 18. drain pipe; 19. electric telescopic rod; 20. metal sleeve body. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The present utility model provides a polishing device for metal sleeve processing, such as Figure 1-4 As shown, the polishing device for metal sleeve processing includes: a base box 1, a processing box 2 is fixedly installed on the top of the base box 1, and a liftable assembly frame 3 is arranged in the processing box 2; a polishing roller 4 for polishing the metal sleeve body 20, and the polishing roller 4 is rotatably installed on the assembly frame 3; a motor 5 for driving the polishing roller 4 to rotate, and the motor 5 is fixedly installed on the assembly frame 3, and the output shaft of the motor 5 is fixedly connected to the shaft of the polishing roller 4; a water spray pipe 6 for spraying water, and the water spray pipe 6 is fixed on the assembly frame 3; a supply mechanism for supplying water to the water spray pipe 6, and the supply mechanism is arranged on the processing box 2; a clamping mechanism for limiting the metal sleeve body 20 to be polished, and the clamping mechanism is arranged on the processing box 2.

[0022] It should be noted that manual polishing is a traditional polishing method that relies on the skills and experience of the operator. Although manual polishing is very flexible in operation and can be finely adjusted according to the characteristics and requirements of the metal sleeve, this polishing method has the following obvious limitations: Instability of polishing quality: Since the polishing quality is directly affected by the skill level of the operator, different operators may produce different polishing effects. This inconsistency may lead to fluctuations in product quality and affect the overall performance and appearance of the final product; Inefficiency: Manual polishing requires the operator to handle each metal sleeve one by one, which greatly limits the efficiency of polishing. In the scenario of large-scale production, manual polishing is difficult to meet the needs of high-efficiency production; High labor intensity: Manual polishing requires operators to operate for a long time and with high intensity, which not only increases labor costs, but may also cause damage to the health of operators; Mechanical polishing achieves efficient polishing of metal sleeves through automated equipment, overcoming the inefficiency of manual polishing. However, mechanical polishing also has the following problems: Scattering of debris: During the mechanical polishing process, a large amount of debris will be generated due to the grinding of the material on the surface of the metal sleeve. If these debris are not effectively collected and processed, they will drift into the working environment, causing environmental pollution. Working in such an environment for a long time poses a threat to the health of operators; High equipment cost: Mechanical polishing equipment is usually expensive, and it may be difficult for small businesses or individuals to bear such costs; Difficult maintenance: Mechanical polishing equipment has a complex structure and requires professional technicians to maintain and service it. Once a failure occurs, the maintenance cycle is long, which may affect the production progress; In summary, manual polishing and mechanical polishing each have their limitations in the polishing of metal sleeves. In order to overcome the above problems, a new type of polishing device needs to be developed.

[0023] In this embodiment, the base box 1 is the basic part of the entire polishing device, which is used to support and fix the processing box 2. The interior of the processing box 2 is the main place for polishing work. A liftable assembly frame 3 is arranged inside the processing box 2, and the height can be adjusted according to the size of the metal sleeve body 20 and the polishing requirements. The polishing roller 4 is the core part of the polishing device, which is driven by the motor 5 to achieve high-speed rotation, so as to polish the metal sleeve body 20. The motor 5 is fixedly mounted on the assembly frame 3, and its output shaft is fixedly connected to the shaft of the polishing roller 4 to ensure the stable rotation of the polishing roller 4; the water spray pipe 6 is fixed on the assembly frame 3, which is used to spray water to the metal sleeve body 20 during the polishing process to reduce the heat and friction generated during polishing, and at the same time help remove the debris generated during the polishing process; the supply mechanism is arranged on the processing box 2, which is responsible for supplying water to the water spray pipe 6 to ensure that there is enough water supply during the polishing process. The clamping mechanism is arranged on the processing box 2, which is used to fix and limit the metal sleeve body 20 to be polished, to ensure the stability and position accuracy of the metal sleeve body 20 during the polishing process.

[0024] In a further preferred embodiment of the utility model, the supply mechanism includes: a water tank 7 fixedly mounted on the processing box 2 for holding water for dust reduction; a water pump 8 fixed on the processing box 2 for pumping water; a telescopic pipe 9 fixed on the water outlet end of the water pump 8, the water outlet end of the telescopic pipe 9 extends into the processing box 2 and is fixedly connected with the water spray pipe 6; a water pumping pipe 10 fixedly mounted on the water inlet end of the water pump 8, the water inlet end of the water pump 10 extends into the water tank 7.

[0025] In this embodiment, the water tank 7 is fixedly mounted on the processing box 2, and is mainly used to hold water for dust reduction. During the polishing process, this water will be used in the water spray pipe 6 to cool down and reduce the dispersion of polishing debris. Ensuring a continuous and stable water supply during the polishing process helps to keep the polishing environment clean and reduce the harm of polishing debris to the environment and operators. The water pump 8 is fixed on the processing box 2 and is the core part of the supply mechanism, responsible for pumping water. The water pump 8 draws water from the water tank 7 through the pumping pipe 10, and transports the water to the water spray pipe 6 through the telescopic pipe 9. The introduction of the water pump 8 makes the water transportation more efficient and stable, ensuring the continuous supply of water during the polishing process, thereby ensuring the polishing effect and operating environment. The telescopic pipe 9 is fixed on the water outlet end of the water pump 8, and its water outlet end extends into the processing box 2 and is fixedly connected to the water spray pipe 6. The telescopic design of the telescopic tube 9 allows the length and position to be adjusted according to actual needs, thereby ensuring that the water spray pipe 6 can accurately spray water mist to the polishing area; the introduction of the telescopic tube 9 increases the flexibility and adaptability of the supply mechanism, enabling it to adapt to the polishing requirements of metal sleeves of different sizes and shapes, and improves the polishing efficiency and effect; the water pumping pipe 10 is fixedly installed on the water inlet end of the water pump 8, and its water inlet end extends into the water tank 7. The water pumping pipe 10 is responsible for sucking the water in the water tank 7 into the water pump 8 to form a circulating flow of water; the design of the water pumping pipe 10 ensures that the water in the water tank 7 can be effectively pumped to the water pump 8, ensuring the continuous supply of water and the smooth progress of the polishing process.

[0026] In a further preferred embodiment of the utility model, the clamping mechanism includes: a cylinder 11 fixedly mounted on the inner wall of one side of the processing box 2; a first rotating shaft 12 rotatably mounted in the processing box 2; an assembly seat 13 fixed on the output end of the cylinder 11; a second rotating shaft 14 rotatably mounted on the assembly seat 13; and limit blocks 15 respectively fixedly mounted on one end of the first rotating shaft 12 and one end of the second rotating shaft 14, and the limit blocks 15 are used to clamp the metal sleeve body 20.

[0027] In this embodiment, the cylinder 11 is fixedly mounted on one side inner wall of the processing box 2; the cylinder 11 is the power source of the clamping mechanism, and the clamping action is controlled by its telescopic movement. The use of the cylinder 11 provides a stable and controllable clamping force, ensuring that the metal sleeve body 20 can be stably fixed in the processing position during the polishing process to avoid affecting the polishing quality due to shaking or displacement. The first rotating shaft 12 is rotatably mounted in the processing box 2. The first rotating shaft 12 is indirectly or directly connected to the output end of the cylinder 11, and is driven to rotate by the telescopic movement of the cylinder 11, thereby adjusting the clamping position; the introduction of the first rotating shaft 12 makes the clamping mechanism have a certain flexibility, and the clamping position and angle can be adjusted according to the metal sleeve body 20 of different sizes and shapes, thereby improving the adaptability of the device, and the assembly seat 13 is fixed on the output end of the cylinder 11. The assembly seat 13 is an intermediate component connecting the cylinder 11 and the second rotating shaft 14, which plays a role in transmitting power and fixing; the assembly seat 13 ensures a stable connection between the cylinder 11 and the second rotating shaft 14, and at the same time provides sufficient strength and rigidity to withstand the clamping force and vibration during the polishing process; the second rotating shaft 14 is rotatably installed on the assembly seat 13, and one end of the second rotating shaft 14 is fixedly connected to the limit block 15, which is driven to rotate by the rotation of the first rotating shaft 12, so as to rotate and polish the metal sleeve body 20.

[0028] In a further preferred embodiment of the utility model, a water collecting bucket 16 for collecting sewage is fixedly installed in the processing box 2, and the bottom end of the water collecting bucket 16 extends into the base box 1. A collecting box 17 for collecting sewage is provided in the processing box 2, and a drainage pipe 18 is fixedly installed at the bottom end of the water collecting bucket 16.

[0029] In this embodiment, the water collecting bucket 16 is fixedly installed in the processing box 2, and is used to collect the sewage generated during the polishing process. The design of the water collecting bucket 16 effectively collects the sewage generated during the polishing process, and avoids the sewage from splashing around or accumulating at the bottom of the processing box 2, thereby maintaining the cleanliness and sanitation of the processing environment; the collecting box 17 is arranged in the processing box 2, and is used to further collect the sewage discharged from the water collecting bucket 16. The collecting box 17 is usually located below or near the water collecting bucket 16, which is convenient for receiving and storing sewage; the introduction of the collecting box 17 enables the sewage to be further concentrated and processed, and facilitates the subsequent unified processing or discharge of the sewage, which meets the requirements of environmental protection and clean production; the drain pipe 18 is fixedly installed at the bottom of the water collecting bucket 16, and is used to discharge the sewage collected in the water collecting bucket 16 to the collecting box 17 or other processing equipment. The drain pipe 18 is usually connected with the water collecting bucket 16 and the collection box 17 to form a complete sewage collection and discharge system; the introduction of the drain pipe 18 enables the sewage to be smoothly discharged from the water collecting bucket 16 to the collection box 17, avoiding excessive accumulation of sewage in the water collecting bucket 16 and affecting its collection effect. At the same time, the drain pipe 18 can also be used as a part of the sewage treatment system, connected with the subsequent sewage treatment equipment, to achieve centralized treatment and reuse of sewage.

[0030] In a further preferred embodiment of the utility model, an electric telescopic rod 19 for regulating the lifting of the assembly frame 3 is fixedly installed on the top inner wall of the processing box 2, and the top end of the output rod of the electric telescopic rod 19 is fixedly connected to the assembly frame 3.

[0031] In this embodiment, the electric telescopic rod 19 is fixedly installed on the top inner wall of the processing box 2. The electric telescopic rod 19 is a device that can accurately control the telescopic length of the output rod, and the top end of the output rod is fixedly connected to the assembly rack 3. Through the telescopic movement of the electric telescopic rod 19, the lifting position of the assembly rack 3 in the processing box 2 can be accurately controlled. This design enables the operator to easily adjust the polishing tool to adapt to different processing requirements.

[0032] In a further preferred embodiment of the utility model, a take-in / put-out opening is provided on one side of the processing box 2, and an openable / closable box door is provided in the take-in / put-out opening. The box door is provided with hinges, a handle lock and an observation window, and the hinges are fixedly connected to the processing box 2.

[0033] In this embodiment, the access opening is provided on one side of the processing box 2, which is used to facilitate operators to take out or put in workpieces, tools and other items from the processing box 2. The provision of the access opening makes the internal operation of the processing box 2 more convenient, and the box door is installed in the access opening, which can be opened and closed to close or open the access opening. The box door is usually sealed with the edge of the processing box 2 to prevent dust or liquid leakage; the provision of the box door ensures the sealing of the processing box 2 in the closed state, prevents the leakage of pollutants such as dust and liquid generated during the processing, and protects the personal safety of the operator.

[0034] In a further preferred embodiment of the present invention, a hand wheel is fixedly mounted on the other end of the second rotating shaft 14 , and a foot pad is symmetrically fixedly mounted on the bottom of the base box 1 .

[0035] In this embodiment, a hand wheel is fixedly mounted on the other end of the second rotating shaft 14, so that an operator can manually rotate the second rotating shaft 14, thereby controlling the rotation of the clamped metal sleeve body 20 for rotary polishing.

[0036] In summary, the polishing device for metal sleeve processing provided by the technical solution drives the polishing roller 4 for automatic polishing through the motor 5, which greatly improves the polishing efficiency and reduces the labor intensity of manual operation; compared with manual polishing, the device ensures the stability and consistency of the polishing quality through stable mechanical movement and precise clamping mechanism; the design of the water spray pipe 6 and the supply mechanism effectively reduces the heat and friction generated during the polishing process, while reducing the pollution of the environment caused by the dispersion of debris, thereby solving the current problems of low efficiency and dispersion of debris in the polishing of metal sleeves.

[0037] Compared with the related art, the polishing roller 4 cooperates with the motor 5 to achieve high-speed rotation and effectively polish the metal sleeve body 20, which is the core function of the device; the water spray pipe 6 sprays water during the polishing process, which not only reduces the heat and friction generated by polishing, but also helps to remove debris and keep the polishing area clean. The supply mechanism ensures that there is sufficient water supply in the water spray pipe 6 to ensure the continuity and effect of the polishing process. The clamping mechanism fixes and limits the metal sleeve body 20 through the coordinated action of the cylinder 11, the first rotating shaft 12, the assembly seat 13 and the second rotating shaft 14, ensuring its stability and position accuracy during the polishing process.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A polishing device for metal sleeve processing, characterized in that: include: A base box, a processing box is fixedly installed on the top of the base box, and a liftable assembly rack is arranged inside the processing box; A polishing roller for polishing the metal sleeve body, wherein the polishing roller is rotatably mounted on the assembly frame; A motor for driving the polishing roller to rotate, the motor being fixedly mounted on the assembly frame, and the output shaft of the motor being fixedly connected to the shaft of the polishing roller; A water spray pipe for spraying water, wherein the water spray pipe is fixed on the assembly frame; a supply mechanism for supplying water into the water spray pipe, the supply mechanism being arranged on the processing box; A clamping mechanism for limiting the position of the metal sleeve body to be polished is provided on the processing box.

2. The polishing device for metal sleeve processing according to claim 1, characterized in that: The supply mechanism comprises: A water tank fixedly mounted on the processing box for holding water for dust reduction; A water pump fixed to the processing box for pumping water; A telescopic pipe fixed to the water outlet end of the water pump, the water outlet end of the telescopic pipe extending into the processing box and fixedly connected to the water spray pipe; A water pumping pipe is fixedly mounted on the water inlet end of the water pump, and the water inlet end of the water pumping pipe extends into the water tank.

3. The polishing device for metal sleeve processing according to claim 1, characterized in that: The clamping mechanism comprises: A cylinder fixedly mounted on an inner wall of one side of the processing box; Rotating a first rotating shaft installed in the processing box; An assembly seat fixed on the output end of the cylinder; A second rotating shaft rotatably mounted on the assembly seat; Limit blocks are respectively fixedly mounted on one end of the first rotating shaft and one end of the second rotating shaft, and the limit blocks are used to clamp the metal sleeve body.

4. The polishing device for metal sleeve processing according to claim 1, characterized in that: A water collecting hopper for collecting sewage is fixedly installed in the processing box, and the bottom end of the water collecting hopper extends into the base box. A collecting box for collecting sewage is arranged in the processing box, and a drainage pipe is fixedly installed at the bottom end of the water collecting hopper.

5. The polishing device for metal sleeve processing according to claim 1, characterized in that: An electric telescopic rod for regulating the lifting of the assembly rack is fixedly installed on the top inner wall of the processing box, and the top end of the output rod of the electric telescopic rod is fixedly connected to the assembly rack.

6. The polishing device for metal sleeve processing according to claim 1, characterized in that: A take-in and put-out opening is provided on one side of the processing box, an openable and closable box door is provided in the take-in and put-out opening, a hinge, a handle lock and an observation window are provided on the box door, and the hinge is fixedly connected to the processing box.

7. The polishing device for metal sleeve processing according to claim 3, characterized in that: A hand wheel is fixedly mounted on the other end of the second rotating shaft, and a foot pad is symmetrically fixedly mounted on the bottom of the base box.

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