EMC system prefabricated wall window tongue-and-groove manufacturing mold

Abstract

The utility model relates to an EMC (Electro Magnetic Compatibility) system prefabricated wall window tongue-and-groove manufacturing mould, which comprises a window inner mould and a reserved hole mould, the window inner mould is enclosed by four surface mould plates, each surface mould plate consists of an outer side plate and an inner side plate, the outer side plate and one side, far away from the center of a window, of the inner side plate are attached and fixed, and the included angle positions of the four surface mould plates are fixed; the reserved hole mold is composed of a corrugated pipe, a supporting rib and a tongue-and-groove module, the supporting rib is installed in the corrugated pipe, the lower end of the tongue-and-groove module is connected with the upper end of the corrugated pipe, the upper end of the tongue-and-groove module is connected with the window inner mold, the supporting rib is fixedly connected with the tongue-and-groove module, and the lower end of the corrugated pipe is connected with the wall lower side mold plate. According to the utility model, the tongue-and-groove module is connected with the window inner mold, so that the supporting force of the node position of the reserved hole template and the window template is enhanced, and the hole forming hardness is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of prefabricated wall production moulds with windows, and in particular relates to an EMC system prefabricated wall window tongue and groove production mould. Background Art

[0002] The EMC prefabricated concrete structure technology system is a "non-equivalent cast-in-place construction theory" proposed based on the principle of force to solve the technical difficulties in the implementation of prefabricated concrete structures. In recent years, with the acceleration of the national residential industrialization process, a large number of prefabricated concrete structure houses have been built and put into use. This model has a fast construction speed, saves labor costs, and greatly improves the quality of construction.

[0003] When EMC system prefabricated walls involve prefabrication of walls with windows, it is necessary to set up window templates. Traditional window templates are four-sided flat templates with four fixed corners. In recent years, they have been designed as window tongue and groove designs, so that the window opening on the outside of the window structure of the prefabricated wall is larger than the window opening on the inside, forming a high and low tongue and groove in the window, which can improve the waterproof performance of the exterior wall with windows. In addition, in order to reduce the weight of the wall and anchor the steel bars of the lower building structure, several corrugated pipes are also pre-buried on the lower side of the window. In the prior art, the following problems exist during the construction of the window tongue and groove structure: on the one hand, since the upper end of the corrugated pipe needs to be docked with the window template, in order to adapt to the tongue and groove structure, the upper end of the corrugated pipe needs to be cut according to the shape of the window tongue and groove, which increases the work and makes the construction troublesome; on the other hand, since the corrugated pipe body is relatively soft, the end is not tightly fitted with the tongue and groove template, and the concrete is easy to fall into the corrugated pipe during pouring, and secondary cleaning is required later.

[0004] In the prior art, the window tongue and groove of the wall mold interferes with the corrugated tube reserved inside the wall below the window, and the upper end of the corrugated tube does not fit well with the tongue and groove mold. As a result, when the mold is removed, the concrete quality around the fitting position of the corrugated tube and the window tongue and groove is poor and easy to fall off, thereby affecting the quality and aesthetics of the prefabricated wall. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the connection node between the corrugated pipe and the window enterprise template in the wall template with windows has poor matching degree, is easy to fall into the concrete and has poor hole forming.

[0006] The utility model solves the above problems and adopts the following technical solutions:

[0007] A mold for making a tongue-and-groove of a prefabricated wall window of an EMC system, comprising an inner mold for a window and a reserved hole mold, wherein:

[0008] The window inner mold is enclosed by four surface molds, each of which is composed of an outer plate and an inner plate. The outer plate and the inner plate are fitted and fixed on the side away from the center of the window, and the angle positions of the four surface molds are fixed;

[0009] The reserved opening mold is composed of a corrugated pipe, supporting ribs and a tongue and groove module. The supporting ribs are installed inside the corrugated pipe. The lower end of the tongue and groove module is connected to the upper end of the corrugated pipe, and the upper end is connected to the window inner mold. The supporting ribs are fixedly connected to the tongue and groove module, and the lower end of the corrugated pipe is connected to the lower side template of the wall.

[0010] Compared with the prior art, the utility model adopting the above structure has the following beneficial effects:

[0011] The utility model adopts a tongue and groove module to connect with the window inner mold, strengthens the supporting force of the node position of the reserved hole template and the window template, and thus improves the forming hardness of the hole.

[0012] As a preferred embodiment, a further technical solution of the above structure is:

[0013] The tongue and groove module is cylindrical, and its lower end is tightly fitted with the bellows sleeve, and the front and rear parts of its upper end are arranged as a high and low staggered structure, wherein the high side is fitted with the lower surface of the inner plate, and the low side is fitted with the lower surface of the outer plate.

[0014] The beneficial effects obtained by the above features are as follows: this solution makes the reserved hole mold and the window mold well matched, can achieve the effect of avoiding leakage of slurry, and has a good tongue-and-groove forming effect and a beautiful and standardized appearance.

[0015] The upper end of the support rib is a threaded connection end, and the tongue and groove module is provided with a through hole corresponding to the upper end of the support rib, and a groove is provided on the upper side of the through hole, a nut is installed in the groove, and the nut is screwed and fixed to the threaded connection end; a threaded hole is provided on the upper side of the tongue and groove module, and the tongue and groove module is bolted to the inner plate and / or the outer plate.

[0016] Beneficial effects obtained by the above features: This embodiment facilitates the connection and installation of the mold structure and facilitates the template construction.

[0017] The side of the supporting rib abuts against the inner wall of the corrugated tube.

[0018] The beneficial effects obtained by the above-mentioned features are as follows: the strength of the corrugated pipe is strengthened by the support ribs, thereby avoiding deformation due to concrete pressure and the resulting problem of poor hole forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall wall mold of the utility model;

[0020] Figure 2 yes Figure 1 Sectional view along the AA line;

[0021] Figure 3 yes Figure 1 Sectional view along the midline BB;

[0022] Figure 4 This is a structural diagram of the tongue-and-groove module of the utility model;

[0023] Figure 5 This is a perspective structural diagram of the interior of the tongue-and-groove module of the utility model;

[0024] Figure 6 This is a schematic diagram of the connection between the tongue and groove module and the window inner mold of the utility model;

[0025] Figure 7 This is a schematic diagram of the connection between the tongue and groove module and the supporting ribs of the utility model;

[0026] Figure 8 This is a schematic diagram of the utility model showing the tongue and groove module and the supporting ribs in a split state;

[0027] Fig. 9 This is a state diagram of the window inner mold being removed after the window tongue and groove of the utility model is formed.

[0028] In the figure: 1. Window inner mold; 101. Inner plate; 102. Outer plate; 2. Tongue and groove module; 201. High side; 202. Low side; 203. Threaded hole; 204. Through hole; 205. Groove; 3. Bellows; 4. Support ribs; 401. Threaded connection end; 5. Bolt; 6. Nut. DETAILED DESCRIPTION

[0029] The present invention is further described below in conjunction with embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.

[0030] See also Figures 1 to 9 The present invention provides an EMC system prefabricated wall window tongue and groove production mold, comprising a window inner mold 1 and a reserved hole mold, wherein the window inner mold 1 is used to form a window structure in the wall, and the reserved hole mold is used to form a reserved channel inside the wall for penetrating connecting steel bars and reducing the weight of the wall.

[0031] The window inner mold 1 is surrounded by four surface molds, each of which is composed of an outer plate 102 and an inner plate 101. The outer plate 102 and the inner plate 101 are fitted and fixed on the side away from the center of the window, and the angle positions of the four surface molds are fixed.

[0032] The reserved hole mold is composed of a corrugated pipe 3, supporting ribs 4 and a tongue and groove module 2. The supporting ribs 4 are installed inside the corrugated pipe 3. The lower end of the tongue and groove module 2 is connected to the upper end of the corrugated pipe 3, and the upper end is connected to the window inner mold 1. The supporting ribs 4 are fixedly connected to the tongue and groove module 2, and the lower end of the corrugated pipe 3 is connected to the lower side template of the wall.

[0033] The tongue and groove module 2 is cylindrical, and its lower end is tightly fitted with the bellows 3, and the front and rear parts of its upper end are arranged as a high and low staggered structure, wherein the high side 201 is in contact with the lower surface of the inner plate 101, and the low side 202 is in contact with the lower surface of the outer plate 102.

[0034] The tongue and groove module 2 can be made of plastic blocks, wooden blocks or metal blocks, and the upper end is formed to match and fit with the bottom of the window inner mold 1, so as to seal the concrete and prevent the concrete from leaking into the corrugated pipe 3, so that the reserved hole is cleanly formed and the structure is clear; at the same time, this rigid mold block is set at the node position to improve the mold strength, so that the quality of the hole concrete molding is better and the concrete is not easy to fall off.

[0035] As an option, the upper end of the support rib 4 is a threaded connection end 401, and the tongue and groove module 2 is provided with a through hole 204 corresponding to the upper end of the support rib 4, and a groove 205 is provided on the upper side of the through hole 204, and a nut 6 is installed in the groove 205, and the nut 6 is screwed and fixed to the threaded connection end 401; a threaded hole 203 is provided on the upper side of the tongue and groove module 2, and the tongue and groove module 2 is connected to the inner plate 101 and / or the outer plate 102 by bolts 5.

[0036] The corrugated tube 3 is an aluminum foil hose, and its own supporting force is insufficient, so it needs to be strengthened by internal supporting ribs 4 to ensure the size of the reserved hole inside the wall. The supporting ribs 4 used in the utility model are made of fine steel bars, and two U-shaped ribs are arranged vertically. The connecting ends of the two U-shaped ribs are welded together, and four longitudinal steel bars are in contact with the inner wall of the corrugated tube 3, thereby supporting the corrugated tube 3 from four directions.

[0037] The above description is only a preferred feasible embodiment of the present utility model, and does not limit the scope of rights of the present utility model. All equivalent changes made using the contents of the present utility model specification and its drawings are included in the scope of rights of the present utility model.

Claims

1. A mold for making a tongue-and-groove of a prefabricated wall window of an EMC system, comprising an inner window mold (1) and a reserved hole mold, characterized in that: in, The window inner mold (1) is formed by enclosing four surface molds, each surface mold is composed of an outer plate (102) and an inner plate (101), the outer plate (102) and the inner plate (101) are fitted and fixed at a side away from the center of the window, and the angle positions of the four surface molds are fixed; The reserved hole mold is composed of a corrugated pipe (3), supporting ribs (4) and a tongue-and-groove module (2), wherein the supporting ribs (4) are installed inside the corrugated pipe (3), the lower end of the tongue-and-groove module (2) is connected to the upper end of the corrugated pipe (3), and the upper end is connected to the window inner mold (1), the supporting ribs (4) are fixedly connected to the tongue-and-groove module (2), and the lower end of the corrugated pipe (3) is connected to the lower side mold of the wall.

2. The EMC system prefabricated wall window tongue and groove production mold according to claim 1, characterized in that: The tongue-and-groove module (2) is cylindrical, with its lower end being sleeved and tightly fitted with the corrugated tube (3), and its upper front and rear portions being arranged as a high-low staggered structure, wherein the high side (201) is fitted with the lower surface of the inner plate (101), and the low side (202) is fitted with the lower surface of the outer plate (102).

3. The EMC system prefabricated wall window tongue and groove production mold according to claim 2, characterized in that: The upper end of the support rib (4) is a threaded connection end (401); the tongue-and-groove module (2) is provided with a through hole (204) corresponding to the upper end of the support rib (4); a groove (205) is provided on the upper side of the through hole (204); a nut (6) is installed in the groove (205); the nut (6) is screwed and fixed to the threaded connection end (401); a threaded hole (203) is provided on the upper side of the tongue-and-groove module (2); the tongue-and-groove module (2) is connected to the inner plate (101) and / or the outer plate (102) by bolts (5).

4. The EMC system prefabricated wall window tongue and groove production mold according to claim 1, characterized in that: The side of the support rib (4) abuts against the inner wall of the corrugated tube (3).

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