Rubber processing mixing device

By using a combined transmission system and adjustment mechanism in the rubber processing and mixing device, the problems of unstable rotation and inconvenient operation of the stirring shaft are solved, and the mixing effect and operation convenience are improved.

CN222768757UActive Publication Date: 2025-04-18NINGGUO HUITENG RUBBER PLASTIC CO LTD
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Patent Information

Application Number
CN202421583819.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-18
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the existing rubber processing and mixing devices, due to problems in the design of the transmission system, the agitating shaft rotates unstable, the transmission efficiency decreases, and the mixing effect is affected.

Method used

The drive mechanism is adopted to rotate the two agitating shafts simultaneously through a combination of drive shafts, transmission wheels, transmission belts, gears and pulleys, ensuring consistent rotation speed and stable rotation. At the same time, an adjustment mechanism is set up to reduce the height of the processing table by using the electric cylinder to facilitate feeding and moving devices.

Benefits of technology

The rotational stability and efficiency of the stirring shaft are improved, and the uniformity and output quality of the mixing process are ensured, while also facilitating operation and moving the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222768757U_ABST
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Abstract

The utility model relates to the technical field of rubber processing, in particular to a rubber processing mixing device which comprises a processing table, a mixing barrel is arranged above the processing table, an L-shaped plate is installed on one side of the top of the processing table, and the top of a barrel cover is fixedly installed on the inner wall of the top of the L-shaped plate through a connecting rod. Two stirring shafts are rotatably mounted on the inner wall of the top of the L-shaped plate, the bottoms of the stirring shafts penetrate through the barrel cover and are located in the mixing barrel, a driving mechanism is arranged on the L-shaped plate, and an adjusting mechanism is arranged at the bottom of the processing table. Through the arrangement of the driving mechanism, the driving shaft rotates, the blanking pipe drives the mixing drum to rotate through the transmission of the transmission wheel and the transmission belt, meanwhile, one stirring shaft rotates through the meshing of the two gears, and the other stirring shaft rotates through the transmission of the belt pulley and the belt, so that the mixing efficiency is improved through the transmission mode. And the two stirring shafts rotate more stably and have the same rotating speed, so that the stirring effect can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, in particular to a rubber processing mixing device. Background Art

[0002] Mixing refers to the process of adding various compounding agents, such as fillers, reinforcing agents, accelerators, vulcanizers, antioxidants, anti-scorch agents, etc., to raw rubber or plastic rubber in order to improve the physical and mechanical properties of rubber products, improve the processing and molding technology, and reduce production costs. These compounding agents are solid, liquid and other materials. The various added compounding agents are evenly dispersed to ensure the consistency of the properties of the rubber. Therefore, the process of evenly dispersing various compounding agents into raw rubber or plasticized rubber on a rubber mixer is called mixing, and the rubber made by mixing is called mixed rubber. Mixing is the process of evenly mixing raw rubber or plastic rubber with various compounding agents through mechanical action, and its uniformity often determines the output quality of mixing. Therefore, it is very important to improve its uniformity during the mixing process.

[0003] Announcement No.: CN220297559U discloses a rubber processing mixing device, including a bearing plate and a mixing furnace body, the mixing furnace body is rotatably connected with the bearing plate, a vertical frame is fixed on the bearing plate, a horizontal frame is fixed on the vertical frame, a vertical shaft is clamped between the vertical frame and the mixing furnace body, the vertical shaft is rotatably connected with the horizontal frame and the bearing plate, a furnace cover is provided on the mixing furnace body, the furnace cover is rotatably connected with the mixing furnace body, a pair of rotating shafts are provided on the horizontal frame above the furnace cover, the top of the rotating shaft is rotatably connected with the horizontal frame, the bottom of the rotating shaft passes through the furnace cover and extends into the mixing furnace body and is provided with an auger, a first sprocket is provided on the fixed sleeve on the rotating shaft, a second sprocket is provided on the fixed sleeve on the vertical shaft, a chain is wound between the second sprocket and the two first sprockets, an annular tooth is convexly provided on the outer wall of the mixing furnace body, a rotating gear meshingly connected with the annular tooth is provided on the fixed sleeve on the vertical shaft, and the vertical shaft is connected with a driving motor. The mixing device realizes the opposite rotation of the mixing furnace body and the auger through structural coordination, and the mixing is more uniform and the effect is better.

[0004] The applicant found that there are some shortcomings in use: the patent uses two first sprockets, a second sprocket and a chain for transmission. Since the two first sprockets have the same diameter, affected by the chain tension, the middle first sprocket is prone to slippage with the chain, resulting in reduced transmission efficiency and unstable operation, which affects the rotation speed of the two shafts and reduces the stirring effect.

[0005] Therefore, the utility model designs a rubber processing mixing device to solve the problems existing in the prior art. Utility Model Content

[0006] The utility model aims to provide a rubber processing mixing device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber processing and mixing device, comprising: a processing table, a mixing barrel is arranged above the processing table, a feeding pipe is connected to the bottom of the mixing barrel, the feeding pipe passes through the processing table and is rotatably mounted with the processing table, a barrel cover is rotatably mounted on the top of the mixing barrel, an L-shaped plate is installed on one side of the top of the processing table, the top of the barrel cover is fixedly mounted to the top inner wall of the L-shaped plate through a connecting rod, two stirring shafts are rotatably mounted on the top inner wall of the L-shaped plate, the bottom of the stirring shaft passes through the barrel cover and is located in the mixing barrel, a driving mechanism is arranged on the L-shaped plate, and an adjusting mechanism is arranged at the bottom of the processing table.

[0008] Preferably, the driving mechanism includes a driving shaft, which is rotatably installed between the processing table and the L-shaped plate. Transmission wheels are installed below the outer wall of the processing table and on the outer wall of the discharge pipe. The two transmission wheels are driven by a transmission belt. Gears are installed above the outer wall of the driving shaft and above the outer wall of a stirring shaft. The two gears are meshed with each other. Pullies are installed on the outer walls of the two stirring shafts. The two pulleys are driven by belts, and the driving shaft rotates. One stirring shaft rotates through the meshing of the two gears, and the other stirring shaft rotates synchronously through the transmission of the belt and the pulley. Such a transmission method makes the rotation of the two stirring shafts more stable and at the same speed, thereby improving the stirring effect.

[0009] Preferably, the adjustment mechanism includes four electric cylinders, the output ends of the four electric cylinders are respectively connected to the four corners of the bottom of the processing table, a base is installed at the bottom of the electric cylinder, and a universal wheel is provided at the bottom of the base. The four electric cylinders shrink synchronously to lower the height of the processing table, thereby lowering the height of the mixing barrel, making it more convenient for the staff to add materials at the feeding port on the top of the barrel cover. At the same time, after the overall height of the device is lowered, the center of gravity is more stable, making it more convenient for the staff to move.

[0010] Preferably, an armrest is installed on one side of the L-shaped plate, and a rubber sleeve is provided on the outer side wall of the armrest. The armrest is convenient for the staff to push the device to move, and the rubber sleeve can improve the comfort of the staff's grip.

[0011] Preferably, a controller is provided on the L-shaped plate, and a battery linearly connected to the controller is provided on the top of the processing table. The battery supplies power to the electrical components, and the controller is convenient for the staff to control.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model sets a driving mechanism to drive the shaft to rotate, and the feeding pipe drives the mixing drum to rotate by the transmission wheel and the transmission belt. At the same time, one stirring shaft rotates by the meshing of two gears, and the other stirring shaft rotates by the transmission of the pulley and the belt. Through such a transmission mode, the two stirring shafts rotate more stably and at the same speed, which can improve the stirring effect.

[0014] 2. The utility model sets an adjustment mechanism. When it is necessary to add materials to the mixing barrel or move the device, the electric cylinder contracts at the same time, the processing table descends, and the height of the mixing barrel is lowered, which is more convenient for the staff to add materials. At the same time, after the overall height of the device is lowered, the center of gravity is more stable, which is more convenient for the staff to move. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a main schematic diagram of the utility model;

[0016] Figure 2 It is a rear view schematic diagram of the utility model;

[0017] Figure 3 For the utility model Figure 2 Enlarged schematic diagram of the structure at point a.

[0018] In the figure: 1. processing table; 2. mixing barrel; 3. discharge pipe; 4. barrel cover; 5. L-shaped plate; 6. stirring shaft; 7. driving mechanism; 8. adjusting mechanism; 701. driving shaft; 702. transmission wheel; 703. transmission belt; 704. gear; 705. pulley; 706. belt; 801. electric cylinder; 802. base; 803. universal wheel; 804. handrail. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3The utility model provides an embodiment: a rubber processing and mixing device, comprising: a processing table 1, a mixing barrel 2 is arranged above the processing table 1, a feeding pipe 3 is connected to the bottom of the mixing barrel 2, the feeding pipe 3 penetrates the processing table 1 and is rotatably installed with the processing table 1, a barrel cover 4 is rotatably installed on the top of the mixing barrel 2, an L-shaped plate 5 is installed on one side of the top of the processing table 1, the top of the barrel cover 4 is fixedly installed with the top inner wall of the L-shaped plate 5 through a connecting rod, two stirring shafts 6 are rotatably installed on the top inner wall of the L-shaped plate 5, the bottom of the stirring shaft 6 penetrates the barrel cover 4 and is located in the mixing barrel 2, a driving mechanism 7 is arranged on the L-shaped plate 5, an adjusting mechanism 8 is arranged at the bottom of the processing table 1, a valve is arranged at the bottom of the feeding pipe 3, and a feeding port is arranged at one end of the top of the barrel cover 4.

[0021] See also Figure 1-3 In this embodiment: the driving mechanism 7 includes a driving shaft 701, which is rotatably installed between the processing table 1 and the L-shaped plate 5. A transmission wheel 702 is installed below the outer wall of the processing table 1 and the outer wall of the discharge pipe 3. The two transmission wheels 702 are driven by a transmission belt 703. Gears 704 are installed above the outer wall of the driving shaft 701 and above the outer wall of a stirring shaft 6. The two gears 704 are meshed with each other. Pulleys 705 are installed on the outer walls of the two stirring shafts 6. The two pulleys 705 are driven by belts 706. The top of the driving shaft 701 is connected to the output end of the servo motor.

[0022] See also Figure 1-2 In this embodiment: the adjustment mechanism 8 includes four electric cylinders 801, the output ends of the four electric cylinders 801 are respectively connected to the four corners of the bottom of the processing table 1, a base 802 is installed at the bottom of the electric cylinder 801, and a universal wheel 803 is provided at the bottom of the base 802.

[0023] See also Figure 1 In this embodiment: a handrail 804 is installed on one side of the L-shaped plate 5, and a rubber sleeve is provided on the outer side wall of the handrail 804.

[0024] See also Figure 1 In this embodiment: a controller is provided on the L-shaped plate 5, and a battery linearly connected to the controller is provided on the top of the processing table 1.

[0025] Working principle: a feeding port is provided on the top of the barrel cover 4. After the material is added into the mixing barrel 2, the driving shaft 701 rotates, and the feeding tube 3 is rotated through the transmission of the transmission wheel 702 and the transmission belt 703, so that the mixing barrel 2 rotates, driving the material in the mixing barrel 2 to move. At the same time, through the meshing of two gears 704, one stirring shaft 6 rotates in the opposite direction to the mixing barrel 2, and then through the transmission of the pulley 705 and the belt 706, the other stirring shaft 6 rotates synchronously. An auger is provided under the outer wall of the stirring shaft 6 to stir the material in the mixing barrel 2. After stirring, the valve on the feeding tube 3 is opened to discharge the material. When the device is moved, the electric cylinder 801 contracts to lower the height of the processing table 1. After the height is lowered, the center of gravity is more stable and it is more convenient to move. At the same time, when adding materials, the height of the processing table 1 can also be lowered, so that the position of the feeding port on the barrel cover 4 is lowered, which is convenient for the staff to add materials. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. Rubber processing and mixing device, including: A processing table (1) is characterized in that: a mixing barrel (2) is arranged above the processing table (1), a feed pipe (3) is connected to the bottom of the mixing barrel (2), the feed pipe (3) passes through the processing table (1) and is rotatably mounted on the processing table (1), a barrel cover (4) is rotatably mounted on the top of the mixing barrel (2), an L-shaped plate (5) is installed on one side of the top of the processing table (1), the top of the barrel cover (4) is fixedly mounted on the top inner wall of the L-shaped plate (5) through a connecting rod, two stirring shafts (6) are rotatably mounted on the top inner wall of the L-shaped plate (5), the bottom of the stirring shaft (6) passes through the barrel cover (4) and is located in the mixing barrel (2), a driving mechanism (7) is arranged on the L-shaped plate (5), and an adjusting mechanism (8) is arranged at the bottom of the processing table (1).

2. The rubber processing mixing device according to claim 1, characterized in that: The driving mechanism (7) comprises a driving shaft (701), the driving shaft (701) being rotatably mounted between the processing table (1) and the L-shaped plate (5), a transmission wheel (702) being mounted below the outer wall of the processing table (1) and the outer wall of the feeding tube (3), the two transmission wheels (702) being driven by a transmission belt (703), a gear (704) being mounted above the outer wall of the driving shaft (701) and above the outer wall of a stirring shaft (6), the two gears (704) being meshed with each other, a pulley (705) being mounted on the outer walls of the two stirring shafts (6), the two pulleys (705) being driven by a belt (706).

3. The rubber processing mixing device according to claim 1, characterized in that: The adjustment mechanism (8) comprises four electric cylinders (801), the output ends of the four electric cylinders (801) are respectively connected to the four corners of the bottom of the processing table (1), a base (802) is installed at the bottom of the electric cylinder (801), and a universal wheel (803) is provided at the bottom of the base (802).

4. The rubber processing mixing device according to claim 3, characterized in that: A handrail (804) is installed on one side of the L-shaped plate (5), and a rubber sleeve is provided on the outer side wall of the handrail (804).

5. The rubber processing mixing device according to claim 1, characterized in that: A controller is provided on the L-shaped plate (5), and a storage battery linearly connected to the controller is provided on the top of the processing table (1).

Citation Information

Patent Citations

  • Rubber processing mixing device

    CN220297559U