Pulp separating device for fruit juice beverage production

By designing a flesh separation device with an electric push rod and a connecting rod system, the flesh squeeze and the complete extrusion of juice are achieved, and the problem of juice residue in the prior art is solved, and the juice yield and production efficiency are improved.

CN222769042UActive Publication Date: 2025-04-18GUANGDONG-GUANGXI AGRICULTURAL INVESTMENT (GUANGXI) SMART AGRICULTURE CO LTD
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Patent Information

Application Number
CN202421472358.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the centrifugation process of the existing flesh separation device, some of the juice remains in the flesh, resulting in incomplete juice extraction and waste of raw materials.

Method used

A pulp separation device for juice beverage production is designed. The moving blocks and connecting rod systems are driven by electric push rods to achieve the squeezing of the pulp, so that the juice is completely extruded, and the push plate and telescopic rod system are driven by the cylinder to clean the pulp on the filter plate to ensure the smooth filtration process.

Benefits of technology

It effectively avoids the problem of juice remaining in the flesh, improves the juice yield of the flesh, ensures smooth filtration process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fruit juice processing, and discloses a fruit pulp separating device for fruit juice beverage production, which comprises a support, a separating barrel is fixedly connected to the middle of the support, a U-shaped frame is fixedly connected to the left side of the outside of the separating barrel, a discharging assembly is arranged in the U-shaped frame, and the discharging assembly is used for fruit pulp discharging operation. A mounting frame is fixedly connected to the upper portion of the separation barrel, an electric push rod is fixedly connected to the upper portion of the mounting frame, a moving block is fixedly connected to the output end of the electric push rod, one ends of first connecting rods are rotationally connected to the two sides of the exterior of the moving block, and through holes are formed in the two sides of the interior of the mounting frame. And fixing rods are fixedly connected to the interiors of the two through holes. According to the fruit juice extractor, when fruit pulp and fruit juice are separated, the fruit pulp is conveniently squeezed, the fruit juice in the fruit pulp is completely squeezed out, the problem that part of the fruit juice is left in the fruit pulp is solved, and therefore the juice yield of the fruit pulp is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of fruit juice processing, in particular to a fruit pulp separation device for producing fruit juice beverages. Background Art

[0002] Fruit juice drinks are drinks made by mixing fruit juice with water, sweeteners, acidulants, stabilizers and other additives. The production process is very complicated, involving a variety of processes and equipment to ensure the taste, quality and safety of the final product. In the production of fruit juice drinks, the pulp separator plays a key role in effectively separating the pulp and juice to ensure the purity and high quality of the juice.

[0003] When using the pulp separation device currently on the market, first, the raw material containing pulp is poured into the barrel of the device through the feed port. Then, the device uses the centrifugal force generated by high-speed rotation to separate the pulp and juice. Due to the high density of the pulp, it is thrown to the outer wall of the centrifuge, while the juice flows out through the outlet in the center of the centrifuge.

[0004] Although the existing pulp separation device can separate the pulp and juice, there is still a problem that part of the juice remains in the pulp during the centrifugation process, resulting in incomplete juice extraction and waste of raw materials. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a pulp separation device for fruit juice beverage production, aiming to improve the existing technology. However, during the centrifugation process, some juice still remains in the pulp, resulting in incomplete juice extraction and waste of raw materials.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The cam is provided with a U-shaped frame on the left side of the outer surface of the cam, and a feeding assembly is arranged inside the U-shaped frame, and the feeding assembly is used for feeding the pulp. The upper part of the cam is fixedly connected to the mounting frame, and the upper part of the mounting frame is fixedly connected to an electric push rod, and the output end of the electric push rod is fixedly connected to a moving block, and the outer sides of the moving block are rotatably connected to one end of a first connecting rod, and the inner sides of the mounting frame are provided with through holes, and the inner sides of the two through holes are fixedly connected to fixing rods, and the outer sides of the two fixing rods are slidably connected to sliders, and the other ends of the two first connecting rods are rotatably connected to the upper parts of the two sliders, and the lower parts of the two sliders are rotatably connected to one end of a second connecting rod, and the other ends of the two second connecting rods are rotatably connected to a cross plate, and the lower part of the cross plate is fixedly connected to an extrusion rod, and the bottom of the extrusion rod passes through the inner part of the separation barrel and is fixedly connected to the extrusion plate.

[0008] Furthermore, the unloading assembly includes a cylinder, which is fixedly connected to the inside of the U-shaped frame, and the output end of the cylinder passes through the interior of the separation barrel and is fixedly connected to a push plate, the push plate is slidably connected to the inside of the separation barrel, and a slag outlet is fixedly connected to the right side of the outside of the separation barrel.

[0009] Furthermore, a first telescopic rod is fixedly connected to the lower portion of the mounting frame, and a top portion of the first telescopic rod is fixedly connected to the upper portion of the transverse plate.

[0010] Furthermore, second telescopic rods are fixedly connected to both sides of the U-shaped frame, and the tops of the two second telescopic rods are fixedly connected to the outside of the push plate.

[0011] Furthermore, a filter plate is installed inside the separation barrel.

[0012] Furthermore, a conveying pipeline is fixedly connected to the left side of the outside of the separation barrel, and the other end of the conveying pipeline is fixedly connected to a feed bin.

[0013] Furthermore, a guide plate is fixedly connected to the bottom of the separation barrel.

[0014] Furthermore, a liquid outlet is fixedly connected to the lower portion of the separation barrel.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, when separating the pulp and the juice, first, the pulp is poured into the feed bin, and then transported to the separation barrel through the conveying pipe, and the pulp falls on the filter plate. The electric push rod is started to drive the moving block to move upward, and the moving block drives the first connecting rod and the slider to move relatively, and the slider drives the second connecting rod and the cross plate to move downward, and the cross plate drives the squeezing rod and the squeezing plate to move downward, and the pulp is squeezed to squeeze the juice completely, so that when separating the pulp and the juice, it is convenient to squeeze the pulp, so that the juice inside is completely squeezed out, and the problem of part of the juice remaining in the pulp is avoided, thereby improving the juice yield of the pulp.

[0017] 2. In the utility model, after the pulp is squeezed, the cylinder is started to drive the push plate to move. With the cooperation of the second telescopic rod, the push plate pushes the pulp on the upper part of the filter plate through the slag outlet, so that the pulp remaining on the upper part of the filter plate can be easily cleaned, ensuring a smooth filtering process, avoiding blockage problems, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional diagram of a pulp separation device for producing fruit juice beverages proposed by the utility model;

[0019] Figure 2This is a schematic diagram of the structure of a slag outlet of a pulp separation device for producing fruit juice beverages proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the structure under the mounting frame of a pulp separation device for producing fruit juice beverages proposed by the utility model;

[0021] Figure 4 The utility model is a schematic diagram of the internal structure of a separation barrel of a pulp separation device for producing fruit juice beverages.

[0022] Legend:

[0023] 1. Bracket; 2. Separation barrel; 3. Mounting frame; 4. Electric push rod; 5. Moving block; 6. First connecting rod; 7. Through hole; 8. Sliding block; 9. Fixed rod; 10. Second connecting rod; 11. Cross plate; 12. First telescopic rod; 13. Extrusion rod; 14. Extrusion plate; 15. Filter plate; 16. U-shaped frame; 17. Unloading assembly; 1701. Cylinder; 1702. Push plate; 1703. Second telescopic rod; 1704. Slag outlet; 18. Guide plate; 19. Feed bin; 20. Delivery pipeline; 21. Liquid outlet. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a pulp separation device for producing fruit juice beverages, comprising a bracket 1, a separation barrel 2 is fixedly connected to the middle of the bracket 1, a U-shaped frame 16 is fixedly connected to the left side of the outside of the separation barrel 2, a feeding assembly 17 is arranged inside the U-shaped frame 16, and the feeding assembly 17 is used for the operation of pulp feeding, a mounting frame 3 is fixedly connected to the upper part of the separation barrel 2, an electric push rod 4 is fixedly connected to the upper part of the mounting frame 3, a moving block 5 is fixedly connected to the output end of the electric push rod 4, and both sides of the outer side of the moving block 5 are rotatably connected to one end of a first connecting rod 6, through holes 7 are opened on both sides of the inner part of the mounting frame 3, and fixed rods 9 are fixedly connected to the inside of the two through holes 7, and sliders 8 are slidably connected to the outside of the two fixed rods 9, and the two first connecting rods 6 are connected to the outer side of the two fixed rods 9. The other end is rotatably connected to the upper parts of the two sliders 8, and the lower parts of the two sliders 8 are rotatably connected to one end of the second connecting rod 10, and the other ends of the two second connecting rods 10 are rotatably connected to the cross plate 11, and the lower part of the cross plate 11 is fixedly connected to the extrusion rod 13, and the bottom of the extrusion rod 13 passes through the interior of the separation barrel 2 and is fixedly connected to the extrusion plate 14, and a filter plate 15 is installed inside the separation barrel 2, and a conveying pipe 20 is fixedly connected to the left side of the outside of the separation barrel 2, and the other end of the conveying pipe 20 is fixedly connected to the feed bin 19, a guide plate 18 is fixedly connected to the bottom of the separation barrel 2, and a liquid outlet 21 is fixedly connected to the lower part of the separation barrel 2, and the lower part of the mounting frame 3 is fixedly connected to the first telescopic rod 12, and the top of the first telescopic rod 12 is fixedly connected to the upper part of the cross plate 11.

[0026] When separating the pulp and juice, first, the pulp is poured into the inside of the feed bin 19, and then the pulp is transported to the inside of the separation barrel 2 through the conveying pipe 20. In this process, the pulp will naturally fall on the upper part of the filter plate 15. Next, the electric push rod 4 is started, and the electric push rod 4 moves upward with the moving block 5 fixed at its output end. The movement of the moving block 5 will drive the first connecting rods 6 connected to the rotation of the two sides of its outer side to move upward synchronously. The movement of the two first connecting rods 6 will further drive the two sliders 8 connected to the other ends to move relative to each other along the outside of the two fixed rods 9. When the two sliders 8 move relative to each other, the two second connecting rods 10 connected to the lower part will be driven to move relative to each other. In this process, the relative movement of the two second connecting rods 10 will drive the horizontal plate 11 connected to the other end to move downward. In the process of the horizontal plate 11 moving downward, it will synchronously drive the extrusion rod 13 fixed at the lower part to move downward together. As the extrusion rod 13 moves, the extrusion plate 14 fixed at the bottom will also move downward accordingly. In this way, the squeezing plate 14 will press downward on the pulp on the top of the filter plate 15, exerting pressure on the pulp, forcing the juice inside it to be completely squeezed out, so that when separating the pulp and the juice, it is easy to squeeze the pulp so that the juice inside it is completely squeezed out, avoiding the problem of some juice remaining in the pulp, thereby improving the juice yield of the pulp.

[0027] Reference Figure 3 and Figure 4 The unloading assembly 17 includes a cylinder 1701, which is fixedly connected to the inside of the U-shaped frame 16. The output end of the cylinder 1701 passes through the inside of the separation barrel 2 and is fixedly connected to a push plate 1702. The push plate 1702 is slidably connected to the inside of the separation barrel 2. A slag outlet 1704 is fixedly connected to the right side of the outside of the separation barrel 2. Second telescopic rods 1703 are fixedly connected on both sides of the inside of the U-shaped frame 16, and the tops of the two second telescopic rods 1703 are fixedly connected to the outside of the push plate 1702.

[0028] After squeezing the pulp, in order to further optimize the separation process of the pulp and juice, the cylinder 1701 is started, and the cylinder 1701 starts to move with the push plate 1702 fixed at its output end. When the push plate 1702 moves, the pulp remaining on the upper part of the filter plate 15 is effectively pushed out from the inside of the slag outlet 1704 through the coordinated action of the second telescopic rod 1703, so that the pulp remaining on the upper part of the filter plate 15 can be easily cleaned, ensuring a smooth filtering process, avoiding blockage problems, and improving production efficiency.

[0029] Working principle: When separating the pulp and the juice, first, pour the pulp into the feed bin 19, and then transport it to the separation barrel 2 through the conveying pipe 20. At this time, the pulp will fall on the upper part of the filter plate 15, and then start the electric push rod 4, the electric push rod 4 moves upward with the moving block 5 fixed at the output end, the moving block 5 moves synchronously with the first connecting rod 6 connected to the rotation of the two sides of the outside, the two first connecting rods 6 move with the two sliders 8 connected to the other end rotating at the outside of the two fixed rods 9, and when the two sliders 8 move relative to each other, they move relative to the two second connecting rods 10 connected to the lower part rotatingly, the two second connecting rods 10 move relative to each other and move downward with the cross plate 11 connected to the other end rotatingly, the cross plate 11 moves downward with the extrusion rod 13 fixed at the lower part moving synchronously, and the extrusion rod 13 moves The squeeze plate 14 fixed at the bottom moves, and the squeeze plate 14 moves downward to squeeze the pulp that falls on the upper part of the filter plate 15, so that the juice inside it can be completely squeezed out, so that when the pulp and juice are separated, the pulp can be squeezed conveniently, so that the juice inside it can be completely squeezed out, and the problem of part of the juice remaining in the pulp can be avoided, thereby improving the juice yield of the pulp. Then, after the pulp is squeezed, the cylinder 1701 is started, and the cylinder 1701 moves with the push plate 1702 fixed at the output end. When the push plate 1702 moves, the pulp remaining on the upper part of the filter plate 15 can be pushed out from the inside of the slag outlet 1704 through the cooperation of the second telescopic rod 1703, so that the pulp remaining on the upper part of the filter plate 15 can be easily cleaned, ensuring a smooth filtering process, avoiding blockage problems, and improving production efficiency.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pulp separation device for producing fruit juice beverages, comprising a support (1), characterized in that: The middle part of the bracket (1) is fixedly connected to a separation barrel (2), the left side of the outside of the separation barrel (2) is fixedly connected to a U-shaped frame (16), a material discharge assembly (17) is arranged inside the U-shaped frame (16), and the material discharge assembly (17) is used for pulp discharge operation, the upper part of the separation barrel (2) is fixedly connected to a mounting frame (3), the upper part of the mounting frame (3) is fixedly connected to an electric push rod (4), the output end of the electric push rod (4) is fixedly connected to a moving block (5), the outer sides of the moving block (5) are both rotatably connected to one end of a first connecting rod (6), and the inner sides of the mounting frame (3) are provided with A through hole (7), the inside of the two through holes (7) are fixedly connected with a fixing rod (9), the outside of the two fixing rods (9) are slidably connected with a slider (8), the other ends of the two first connecting rods (6) are rotatably connected to the upper parts of the two sliders (8), the lower parts of the two sliders (8) are rotatably connected with one end of the second connecting rod (10), the other ends of the two second connecting rods (10) are rotatably connected with a cross plate (11), the lower part of the cross plate (11) is fixedly connected with an extrusion rod (13), and the bottom of the extrusion rod (13) passes through the interior of the separation barrel (2) and is fixedly connected with an extrusion plate (14).

2. The pulp separation device for producing fruit juice beverage according to claim 1, characterized in that: The unloading assembly (17) comprises a cylinder (1701), wherein the cylinder (1701) is fixedly connected to the inside of the U-shaped frame (16), and the output end of the cylinder (1701) passes through the inside of the separation barrel (2) and is fixedly connected to a push plate (1702), wherein the push plate (1702) is slidably connected to the inside of the separation barrel (2), and a slag outlet (1704) is fixedly connected to the right side of the outside of the separation barrel (2).

3. The pulp separation device for producing fruit juice beverage according to claim 1, characterized in that: The lower part of the mounting frame (3) is fixedly connected to a first telescopic rod (12), and the top of the first telescopic rod (12) is fixedly connected to the upper part of the horizontal plate (11).

4. The pulp separation device for producing fruit juice beverage according to claim 2, characterized in that: The second telescopic rods (1703) are fixedly connected to both sides of the U-shaped frame (16), and the tops of the two second telescopic rods (1703) are fixedly connected to the outside of the push plate (1702).

5. The pulp separation device for producing fruit juice beverage according to claim 1, characterized in that: A filter plate (15) is installed inside the separation barrel (2).

6. The pulp separation device for producing fruit juice beverage according to claim 1, characterized in that: The left side of the outside of the separation barrel (2) is fixedly connected to a delivery pipeline (20), and the other end of the delivery pipeline (20) is fixedly connected to a feed bin (19).

7. The pulp separation device for producing fruit juice beverage according to claim 1, characterized in that: A guide plate (18) is fixedly connected to the inner bottom of the separation barrel (2).

8. The pulp separation device for producing fruit juice beverage according to claim 1, characterized in that: The lower part of the separation barrel (2) is fixedly connected with a liquid outlet (21).