Biomass fuel extrusion device
By designing a rotatable extrusion ring and forming plate, combined with the combination of screening net and jitter rod, the problems of uneven fuel accumulation and difficult residue removal in the biomass fuel extrusion device are solved, and the consistency of fuel forming product specifications and the improvement of raw material utilization is achieved.
Patent Information
- Application Number
- CN202421374986.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the feeding process, the existing biomass fuel extrusion device is fixed in the position of the feed pipe, which causes uneven fuel accumulation, affecting the consistency of the specifications of the molded product; at the same time, it is difficult to effectively collect and reprocess the residue after extrusion, resulting in waste of raw materials.
A biomass fuel extrusion device is designed, using a rotatable extrusion ring and a molding plate, and the gears and rotation rings are driven by driving the motor to achieve uniform fuel emissions. At the same time, the device has built-in screening net and shaking rod, which drives the vibrating block to shake screening net through the shaking rod to effectively remove the residue that has not been completely formed.
By uniformly discharging biomass fuel, the consistency of molded products is improved and the stability of product quality is enhanced. At the same time, residues are effectively removed, the utilization rate of biomass fuel is improved and raw material waste is reduced.
Smart Images

Figure CN222769046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass fuel, in particular to a biomass fuel extrusion device. Background Art
[0002] Biomass fuel: refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice bran, etc.). The application of biomass fuel is actually mainly biomass shaped fuel, which is a new type of clean fuel that uses agricultural and forestry waste as raw materials and is made into various shapes (such as blocks, granules, etc.) through processes such as crushing, mixing, extrusion, and drying, and can be directly burned.
[0003] After searching, the Chinese patent application number 202320254016.X discloses a rapid prototyping device for biomass fuel production, which relates to the field of biomass fuel technology, specifically including a forming box and an extrusion box. The extrusion box is located inside the forming box, and the upper surface of the forming box is fixedly connected to a fixed frame, and a hydraulic cylinder is fixedly installed on the inner wall of the fixed frame. The output end of the hydraulic cylinder is fixedly connected to a mounting frame, and the lower surface of the mounting frame is fixedly connected to an extrusion plate, and the inner side wall of the forming image is fixedly connected to a fixing rod.
[0004] The above patent has the following deficiencies: 1. In the process of adding biomass fuel into the extrusion box, since the position of the feed pipe is fixed, this may cause the input fuel to accumulate unevenly in the box. In the process of applying pressure to the biomass fuel through the extrusion plate to form it, the uneven fuel distribution will cause differences in the specifications of the final formed biomass fuel product, thereby affecting the consistency of product quality; 2. After extrusion forming, some incompletely formed material residues may remain in the biomass fuel. The presence of these residues not only reduces the utilization rate of the biomass fuel, but also makes it inconvenient to collect and process it for secondary processing, thereby resulting in a waste of raw materials.
[0005] Therefore, a biomass fuel extrusion device is urgently needed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to address the current problem that in the process of adding biomass fuel into an extrusion box, the position of the feed pipe is fixed, which may cause the input fuel to be unevenly accumulated in the box body. In the process of applying pressure to the biomass fuel through the extrusion plate to form it, the uneven fuel distribution will cause differences in the specifications of the final formed biomass fuel product, thereby affecting the consistency of product quality; after extrusion forming, some incompletely formed material residues may remain in the biomass fuel, and the presence of these residues not only reduces the utilization rate of the biomass fuel, but also makes it inconvenient to collect and process it for secondary processing, thereby causing the problem of waste of raw materials.
[0007] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:
[0008] A biomass fuel extrusion device is provided to improve the above problems.
[0009] The specific application is as follows:
[0010] A biomass fuel extrusion device comprises an extrusion box and an extrusion ring fixedly connected to the inside of the extrusion box, wherein the bottom wall of the extrusion ring is rotatably connected to a mixing component for improving the uniformity of the biomass fuel, wherein the mixing component comprises a rotating ring rotatably connected to the bottom wall of the extrusion ring, the bottom wall of the rotating ring is fixedly connected to a molding plate, the inner wall of the molding plate is provided with uniformly distributed molding grooves, the inside of the extrusion box is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a gear, the outer wall of the rotating ring is provided with uniformly distributed tooth grooves, the gear is meshed with the rotating ring through the tooth grooves, and the inner wall of the extrusion box is slidably connected to a classification component for screening the molded fuel.
[0011] As a preferred technical solution of the present application, the top wall of the extrusion box is fixedly connected to a cylinder, and one end of the cylinder output end passing through the extrusion box is also rotatably connected to an extrusion plate, the bottom wall of the extrusion plate is fixedly connected to a stirring frame, and the stirring frame is also slidingly connected to the extrusion plate. The stirring frame is limited by stirring blades arranged on the outer wall and the bottom wall of the extrusion plate is fixedly connected to evenly distributed dredging rods.
[0012] As a preferred technical solution of the present application, the classification component includes a storage box slidably connected to the inner wall of the extrusion box, the inner wall of the storage box is provided with evenly distributed shaking grooves, the inner wall of the storage box is slidably connected to a group of screening nets through the shaking grooves, the inner wall of the shaking groove is fixedly connected to a spring, and the end of the spring away from the shaking groove is also fixedly connected to the screening net.
[0013] As a preferred technical solution of the present application, the inner wall of the storage box is rotatably connected to a shaking rod, the outer wall of the shaking rod is fixedly connected to a vibration block, two groups of the vibration blocks are symmetrically arranged about the central axis of the shaking rod, the vibration blocks cooperate with the screening net, the bottom wall of the screening net is slidably connected to a scraper for cleaning residues, the side wall of the scraper is fixedly connected to a connecting frame, the scraper is symmetrically arranged in two groups about the central axis of the storage box, and the two groups of side walls of the connecting frame are fixedly connected to a group of pull rods.
[0014] As a preferred technical solution of the present application, a feed pipe is fixedly connected to the inner wall of the extrusion box, the feed pipe is fixedly connected to the extrusion ring, and the feed pipe is communicated with the extrusion ring.
[0015] In the scheme of this application:
[0016] 1. The gear is driven to rotate by a driving motor, and the rotating ring is driven to rotate by meshing with the tooth groove, so that the position of the forming plate is changed, so that the fuel is discharged more evenly, the convenience of use is improved, and the problem that in the prior art, the position of the feed pipe is fixed during the process of adding biomass fuel to the extrusion box, which may cause the input fuel to accumulate unevenly in the box body, and in the process of applying pressure to the biomass fuel by the extrusion plate to form, the uneven fuel distribution will cause the specifications of the final formed biomass fuel product to be different, thereby affecting the consistency of product quality;
[0017] 2. By rotating the shaking rod to drive the vibration block to rotate, the screening net is shaken, which makes it easy to shake the unextruded biomass fuel residues to the bottom of the storage box, thereby improving the recycling rate of the fuel and solving the problem in the prior art that some incompletely formed material residues may remain after the extruded biomass fuel. The existence of these residues not only reduces the utilization rate of the biomass fuel, but also makes it inconvenient to collect and process it for secondary processing, thereby causing the problem of waste of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the overall structure of a biomass fuel extrusion device provided in this application;
[0019] Figure 2 This is one of the cross-sectional structural schematic diagrams of a biomass fuel extrusion device provided in this application;
[0020] Figure 3 The second schematic diagram of the cross-sectional structure of a biomass fuel extrusion device provided in this application;
[0021] Figure 4 The third schematic diagram of the cross-sectional structure of a biomass fuel extrusion device provided in this application;
[0022] Figure 5 A partial structural schematic diagram of a biomass fuel extrusion device provided in this application.
[0023] Indicated in the figure:
[0024] 100, extrusion box; 101, extrusion ring; 102, rotating ring; 103, forming plate; 104, forming groove; 105, driving motor; 106, gear; 107, tooth groove; 110, cylinder; 111, extrusion plate; 112, stirring frame; 113, dredging rod; 120, storage box; 121, shaking groove; 122, screening net; 123, spring; 124, shaking rod; 125, vibration block; 126, scraper; 127, connecting frame; 128, pull rod; 130, discharge pipe. DETAILED DESCRIPTION
[0025] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0026] like Figure 1-3 As shown, this embodiment proposes a biomass fuel extrusion device, including an extrusion box 100 and an extrusion ring 101 fixedly connected to the inside of the extrusion box 100, the bottom wall of the extrusion ring 101 is rotatably connected to a mixing component for improving the uniformity of the biomass fuel, wherein the mixing component includes a rotating ring 102 rotatably connected to the bottom wall of the extrusion ring 101, the bottom wall of the rotating ring 102 is fixedly connected to a molding plate 103, the inner wall of the molding plate 103 is provided with uniformly distributed molding grooves 104, the inside of the extrusion box 100 is fixedly connected to a drive motor 105, the output end of the drive motor 105 is fixedly connected to a gear 106, the outer wall of the rotating ring 102 is provided with uniformly distributed tooth grooves 107, the gear 106 is meshed and connected to the rotating ring 102 through the tooth groove 107, the inner wall of the extrusion box 100 is slidably connected to a classification component for screening the molded fuel, and the rotating ring 102 rotates under the action of the drive motor 105, so that the discharged fuel is more uniform and more practical.
[0027] like Figure 1-4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the top wall of the extrusion box 100 is fixedly connected to a cylinder 110, and the output end of the cylinder 110 passes through one end of the extrusion box 100 and is also rotatably connected to an extrusion plate 111, and the bottom wall of the extrusion plate 111 is fixedly connected to a stirring frame 112, and the stirring frame 112 is also slidably connected to the extrusion plate 111, and the stirring frame 112 is limited by the extrusion plate 111 through the stirring blades arranged on the outer wall, and the bottom wall of the extrusion plate 111 is fixedly connected to uniformly distributed dredging rods 113, and the raw materials can be further stirred and mixed through the stirring frame 112 to improve the quality of molding.
[0028] like Figure 1-5 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the classification component includes a storage box 120 slidably connected to the inner wall of the extrusion box 100, the inner wall of the storage box 120 is provided with evenly distributed shaking grooves 121, and the inner wall of the storage box 120 is slidably connected with a group of screening nets 122 through the shaking grooves 121, and the inner wall of the shaking groove 121 is fixedly connected with a spring 123, and the end of the spring 123 away from the shaking groove 121 is also fixedly connected to the screening net 122, and the screening net 122 is shaken by the action of the screening net 122 and the spring 123, so that the unformed residue can be shaken off, which is convenient for saving raw materials and more convenient to use.
[0029] like Figure 1-5As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the inner wall of the storage box 120 is rotatably connected to a shaking rod 124, the outer wall of the shaking rod 124 is fixedly connected to a vibration block 125, and two groups of vibration blocks 125 are symmetrically arranged about the central axis of the shaking rod 124, the vibration blocks 125 cooperate with the screening net 122, and the bottom wall of the screening net 122 is slidably connected to a scraper 126 for cleaning the residue, and the side wall of the scraper 126 is fixedly connected to a connecting frame 127, and two groups of scrapers 126 are symmetrically arranged about the central axis of the storage box 120, and the side walls of the two groups of connecting frames 127 are fixedly connected to a group of pull rods 128, and the scrapers 126 can collect the residue more conveniently, thereby improving the convenience of use.
[0030] like Figure 1-2 As shown, as a preferred embodiment, on the basis of the above method, further, a feed pipe 130 is fixedly connected to the inner wall of the extrusion box 100, and the feed pipe 130 is fixedly connected to the extrusion ring 101. The feed pipe 130 is communicated with the extrusion ring 101, and fuel can be added more conveniently through the feed pipe 130, thereby improving work efficiency.
[0031] Specifically, when the biomass fuel extrusion device is in use: first, the biomass fuel enters the extrusion ring 101 through the discharge pipe 130, and falls onto the forming plate 103 on the rotating ring 102, and then the driving motor 105 is started to drive the gear 106 to rotate, and the gear 106 is meshed with the tooth groove 107 to drive the rotating ring 102 to rotate, so as to facilitate the uniform discharge of the biomass fuel onto the forming plate 103, and at the same time, when the rotating ring 102 rotates, the biomass fuel is further stirred and mixed by the stirring frame 112 at the same time. When the biomass fuel is discharged, the extrusion plate 111 is driven to move downward by starting the cylinder 110. When the extrusion plate 111 moves downward, it also drives the stirring frame 112 to slide downward, so that the biomass fuel is extruded by the extrusion plate 111, and the stirring blades arranged on the outer wall of the stirring frame 112 realize that the stirring frame 112 can only move on the forming plate 103. When the vibration block 125 squeezes the screening net 122, it drives the screening net 122 to move upward. When the vibration block 125 is away from the screening net 122, the screening net 122 is reset under the action of the spring 123, thereby shaking off the unextruded biomass fuel residue on the screening net 122, and then the storage box 120 is pulled out of the extrusion box 100, the formed biomass fuel is taken out, and then the pull rod 128 is pulled to drive the connecting frames 127 on both sides to slide, thereby driving the scraper 126 to clean the residue at the bottom of the storage box 120 through the connecting frame 127, and then continue to recycle the residue, which is convenient for saving fuel and more practical.
[0032] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.
Claims
1. A biomass fuel extrusion device, comprising an extrusion box (100) and an extrusion ring (101) fixedly connected to the inside of the extrusion box (100), characterized in that: The bottom wall of the extrusion ring (101) is rotatably connected to a mixing component for improving the uniformity of biomass fuel, wherein the mixing component comprises a rotating ring (102) rotatably connected to the bottom wall of the extrusion ring (101), the bottom wall of the rotating ring (102) is fixedly connected to a molding plate (103), the inner wall of the molding plate (103) is provided with uniformly distributed molding grooves (104), the inside of the extrusion box (100) is fixedly connected to a driving motor (105), the output end of the driving motor (105) is fixedly connected to a gear (106), the outer wall of the rotating ring (102) is provided with uniformly distributed tooth grooves (107), the gear (106) is meshed and connected to the rotating ring (102) via the tooth grooves (107), and the inner wall of the extrusion box (100) is slidably connected to a classification component for screening the molded fuel.
2. A biomass fuel extrusion device according to claim 1, characterized in that: The top wall of the extrusion box (100) is fixedly connected to a cylinder (110); one end of the output end of the cylinder (110) passing through the extrusion box (100) is also rotatably connected to an extrusion plate (111); the bottom wall of the extrusion plate (111) is fixedly connected to a stirring frame (112); the stirring frame (112) is also slidably connected to the extrusion plate (111); the stirring frame (112) is limited in position by stirring blades arranged on the outer wall and the bottom wall of the extrusion plate (111) is fixedly connected to uniformly distributed dredging rods (113).
3. A biomass fuel extrusion device according to claim 1, characterized in that: The classification component comprises a storage box (120) slidably connected to the inner wall of the extrusion box (100); the inner wall of the storage box (120) is provided with evenly distributed shaking grooves (121); the inner wall of the storage box (120) is slidably connected to a group of screening nets (122) via the shaking grooves (121); the inner wall of the shaking groove (121) is fixedly connected to a spring (123); and one end of the spring (123) away from the shaking groove (121) is also fixedly connected to the screening net (122).
4. A biomass fuel extrusion device according to claim 3, characterized in that: The inner wall of the storage box (120) is rotatably connected to a shaking rod (124), and the outer wall of the shaking rod (124) is fixedly connected to a vibration block (125). Two groups of the vibration blocks (125) are symmetrically arranged about the central axis of the shaking rod (124). The vibration blocks (125) cooperate with the screening net (122). The bottom wall of the screening net (122) is slidably connected to a scraper (126) for cleaning residues. The side wall of the scraper (126) is fixedly connected to a connecting frame (127). Two groups of the scraper (126) are symmetrically arranged about the central axis of the storage box (120), and the side walls of the two groups of the connecting frames (127) are fixedly connected to a group of pull rods (128).
5. A biomass fuel extrusion device according to claim 4, characterized in that: A feed pipe (130) is fixedly connected to the inner wall of the extrusion box (100), the feed pipe (130) is fixedly connected to the extrusion ring (101), and the feed pipe (130) is in communication with the extrusion ring (101).
Citation Information
Patent Citations
Biomass fuel production rapid prototyping device
CN219682446U