Horizontal filling equipment capable of automatically loading materials into bags
By adopting automatic loading and efficient dust absorption systems in horizontal filling equipment, the problems of dust pollution and equipment wear are solved, and the long-term and stable operation of the equipment and the cleanliness of the working environment are achieved.
Patent Information
- Application Number
- CN202421551422.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-03
AI Technical Summary
Existing horizontal filling equipment is prone to producing a large amount of dust when filling powdered materials, resulting in accelerated wear of the equipment, increased failure rate, shortened service life, and dust pollutes the air and affects the working environment.
A horizontal filling equipment that automatically loads into the bag is designed, which uses a combination of connecting pipes, dust discharge pipes, threaded pipes, fixed shells, dust discharge chambers, bidirectional motors, worm impellers and suction fans to absorb dust through spiral air flow and suction fans to reduce dust wear on the equipment. It is used in combination with feed discharge shells, electric push rods, connecting frames, traction plates and support plates to simplify the packaging and bag loading process.
Effectively reduce dust wear on equipment, reduce failure rate and maintenance costs, extend the service life of the equipment, and improve factory air quality, maintain clean and hygienic working environment, and improve packaging speed and production efficiency.
Smart Images
Figure CN222769609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of horizontal filling, in particular to a horizontal filling device that automatically fills materials into bags. Background Art
[0002] Horizontal filling equipment is a mechanical device used to horizontally fill liquids, powders or other materials into containers. Its main features include high automation efficiency, high precision, strong versatility, and easy operation and maintenance. It is widely used in food and beverage, pharmaceutical, chemical and daily chemical industries. Common types include liquid filling equipment, powder filling equipment and paste filling equipment.
[0003] The horizontal filling equipment currently used tends to generate a large amount of dust when filling powdered materials. Dust particles will enter the interior of the equipment, increase the wear rate of the equipment, shorten the service life of the equipment, increase maintenance and replacement costs, and a large amount of dust will be spread in the working environment, polluting the air, affecting the overall environmental hygiene of the factory, and causing the company to violate environmental regulations. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a horizontal filling device that automatically loads materials into bags, which reduces the wear of dust on the equipment, reduces the equipment failure rate, extends the service life of the equipment, reduces maintenance and replacement costs, facilitates the device to load materials into the packaging bag, can significantly increase the packaging speed, and reduce manual operation time.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A horizontal filling device that automatically loads materials into bags comprises a workbench, a fixed table is fixedly connected to the bottom side of the front end of the workbench, a mounting table is fixedly connected to the top of the fixed table, a material bin is fixedly connected to the top of the front end of the workbench, a one-way motor is fixedly connected to the right end of the material bin, a first conveyor belt is installed on the inner wall of the fixed table, a spiral auger is fixedly connected to the driving end of the one-way motor, a discharge shell is connected to the left end of the material bin via a discharge assembly, a second conveyor belt is installed on the inner wall of the fixed table, and connecting pipes are connected to the left and right sides of the top of the discharge shell via a dust suction assembly.
[0007] Furthermore, the dust suction assembly includes dust exhaust pipes fixedly connected to the rear sides of the opposite ends of the connecting pipes, the bottom ends of the dust exhaust pipes are fixedly connected to fixed shells, the bottom ends of the fixed shells are fixedly connected to and penetrated by dust exhaust bins, the inner walls of the dust exhaust pipes are fixedly connected to and penetrated by threaded pipes, suction fans are installed on the inner walls of the threaded pipes, the top of the dust exhaust bins are fixedly connected to a bidirectional motor, and the left and right driving ends of the bidirectional motors are fixedly connected to impellers.
[0008] Furthermore, the discharge assembly includes an electric push rod fixedly connected to the outer wall of the rear end of the discharge shell, the driving end of the electric push rod is fixedly connected to a connecting frame, the left and right ends of the connecting frame are rotatably connected to traction plates, and the opposite end of the traction plate is rotatably connected to a support plate.
[0009] Furthermore, the discharge shell is fixedly connected to the outer wall of the front end of the workbench, and the left end of the spiral auger is rotatably connected to the left end of the inner wall of the material bin.
[0010] Furthermore, the rear end of the mounting platform is fixedly connected to the front end of the workbench, the bottom end of the discharge shell is perpendicular to the top side of the left end of the second conveyor belt, and the bottom end of the second conveyor belt is parallel to the top end of the first conveyor belt.
[0011] Furthermore, the front end of the dust discharge bin is fixedly connected to the rear end of the workbench, and the opposite ends of the volute impellers are rotatably connected to the inner wall of the fixed shell.
[0012] Furthermore, the outer wall of the front end of the dust exhaust pipe is fixedly connected to the rear end of the workbench, and the diameter of the outer wall of the bottom end of the threaded pipe is smaller than the diameter of the inner wall of the dust exhaust pipe.
[0013] Furthermore, the outer wall of the front end of the connecting frame is slidably connected to the rear end of the discharge shell, and the relative end of the support plate is rotatably connected to the left and right ends of the discharge shell.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, by using a connecting pipe, a dust exhaust pipe, a threaded pipe, a fixed shell, a dust exhaust bin, a bidirectional motor, a volute impeller and a suction fan in combination, the wear of dust on the equipment is reduced, the equipment failure rate is reduced, the service life of the equipment is extended, and the maintenance and replacement costs are reduced. After the dust is absorbed, the air quality in the factory is improved, the working environment is kept clean and sanitary, and the workers' work comfort and satisfaction are improved.
[0016] 2. In the utility model, by using the discharge shell, electric push rod, connecting frame, traction plate and support plate in combination, the device is convenient for loading the packaging bag, which can significantly improve the packaging speed, reduce the manual operation time, improve the overall production efficiency, reduce the labor intensity of workers, and reduce the repetitiveness and fatigue of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a horizontal filling device for automatically filling materials into bags proposed by the utility model;
[0018] Figure 2 A half-section diagram of a fixed platform of a horizontal filling device for automatically loading materials into bags proposed by the utility model;
[0019] Figure 3 A half-section diagram of a discharge shell of a horizontal filling device for automatically loading materials into bags proposed by the utility model;
[0020] Figure 4 A half-section diagram of a connecting pipe of a horizontal filling device for automatically loading materials into bags proposed by the utility model;
[0021] Figure 5 A half-section diagram of a dust exhaust pipe of a horizontal filling device for automatically loading materials into bags proposed by the utility model.
[0022] Legend:
[0023] 1. Workbench; 2. Fixed table; 3. Mounting table; 4. Material bin; 5. One-way motor; 6. First conveyor belt; 7. Auger; 8. Second conveyor belt; 9. Discharge shell; 10. Connecting pipe; 11. Dust exhaust pipe; 12. Threaded pipe; 13. Fixed shell; 14. Dust exhaust bin; 15. Two-way motor; 16. Impeller; 17. Suction fan; 18. Electric push rod; 19. Connecting frame; 20. Traction plate; 21. Support plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-Figure 5The utility model provides an embodiment: a horizontal filling device for automatically loading materials into bags, including a workbench 1, a fixed table 2 is fixedly connected to the bottom side of the front end of the workbench 1, a mounting table 3 is fixedly connected to the top of the fixed table 2, a material bin 4 is fixedly connected to the top of the front end of the workbench 1, a one-way motor 5 is fixedly connected to the right end of the material bin 4, a first conveyor belt 6 is installed on the inner wall of the fixed table 2, a spiral auger 7 is fixedly connected to the driving end of the one-way motor 5, and a second conveyor belt 8 is installed on the inner wall of the fixed table 2. The material is placed in the material bin 4, and the one-way motor 5 is started to rotate the spiral auger 7, so that the spiral auger Dragon 7 transmits powder materials, the discharge shell 9 is fixedly connected to the outer wall of the front end of the workbench 1, the left end of the spiral auger dragon 7 is rotatably connected to the left end of the inner wall of the material bin 4, the rear end of the mounting platform 3 is fixedly connected to the front end of the workbench 1, the bottom end of the discharge shell 9 is perpendicular to the top side of the left end of the second conveyor belt 8, the bottom end of the second conveyor belt 8 is parallel to the top of the first conveyor belt 6, and the packaging bag is installed at the second conveyor belt 8. With the movement of the second conveyor belt 8, the material can be placed at the discharge shell 9 and fall into the packaging bag at the second conveyor belt 8. After the discharge is completed, the packaging bag falls into the first conveyor belt 6, thereby automatically transporting.
[0026] Specifically:
[0027] Reference Figure 4 and Figure 5 , the rear side of the opposite end of the connecting pipe 10 is fixedly connected with a dust exhaust pipe 11, the bottom end of the dust exhaust pipe 11 is fixedly connected with a fixed shell 13, the bottom end of the fixed shell 13 is fixedly connected with a dust exhaust bin 14 and penetrates, the inner wall of the dust exhaust pipe 11 is fixedly connected with a threaded pipe 12 and penetrates, the inner wall of the threaded pipe 12 is installed with a suction fan 17, the top of the dust exhaust bin 14 is fixedly connected with a bidirectional motor 15, and the left and right driving ends of the bidirectional motor 15 are fixedly connected with a volute wheel 16. When the material is discharged and the dust in the discharge shell 9 is flying, the threaded pipe 12 is started to generate a spiral airflow in the dust exhaust pipe 11 through the threaded pipe 12, so that a negative pressure is generated in the dust exhaust pipe 11, and the spiral airflow flows into the dust exhaust pipe 11 through the connecting pipe 10, and the spiral airflow is due to the dust particles. The dust particles flow into the fixed shell 13 along the dust exhaust pipe 11, and then the volute impeller 16 pushes the dust particles into the dust exhaust bin 14. The front end of the dust exhaust bin 14 is fixedly connected to the rear end of the workbench 1, and the opposite ends of the volute impeller 16 are rotatably connected to the inner wall of the fixed shell 13. The outer wall of the front end of the dust exhaust pipe 11 is fixedly connected to the rear end of the workbench 1. The outer wall diameter of the bottom end of the threaded tube 12 is smaller than the inner wall diameter of the dust exhaust pipe 11, which is convenient for absorbing the dust generated during discharge, thereby reducing the wear of the equipment by the dust, reducing the equipment failure rate, extending the service life of the equipment, and reducing the maintenance and replacement costs. After absorbing the dust, the air quality in the factory is improved, the working environment is kept clean and hygienic, and the workers' work comfort and satisfaction are improved.
[0028] Specifically:
[0029] Reference Figure 2 and Figure 3 The outer wall of the rear end of the discharge shell 9 is fixedly connected with an electric push rod 18, and the driving end of the electric push rod 18 is fixedly connected with a connecting frame 19. The left and right ends of the connecting frame 19 are rotatably connected with a traction plate 20, and the opposite end of the traction plate 20 is rotatably connected with a support plate 21. When the electric push rod 18 is started, the connecting frame 19 pulls the traction plate 20, and the traction plate 20 pulls the support plate 21 to open to both sides, so that the support plate 21 opens the packaging bag at the second conveyor belt 8, and the outer wall of the front end of the connecting frame 19 is slidably connected to the rear end of the discharge shell 9, and the opposite end of the support plate 21 is rotatably connected to the left and right ends of the discharge shell 9, so that the device can load the packaging bag conveniently, which can significantly improve the packaging speed, reduce the manual operation time, improve the overall production efficiency, reduce the labor intensity of workers, and reduce the repetitiveness and fatigue of manual operation.
[0030] Working principle: Place the material in the material bin 4, start the one-way motor 5 to rotate the spiral auger 7, so that the spiral auger 7 can transport the powder material, and install the packaging bag at the second conveyor belt 8. With the movement of the second conveyor belt 8, the material can be placed at the discharge shell 9 and fall into the packaging bag at the second conveyor belt 8. After the discharge is completed, the packaging bag falls into the first conveyor belt 6, so as to be automatically transported. When the material is discharged and the dust in the discharge shell 9 is flying, start the threaded pipe 12 to generate a spiral airflow in the dust exhaust pipe 11 through the threaded pipe 12, so that a negative pressure is generated in the dust exhaust pipe 11, and the spiral airflow flows into the dust exhaust pipe 11 through the connecting pipe 10. Due to the weight of the dust particles, the spiral airflow flows into the fixed shell 13 along the dust exhaust pipe 11, and then the dust particle flow is adjusted by the volute wheel 16. The dust is then sucked into the dust bin 14, so that the dust generated during the discharge is conveniently absorbed, thereby reducing the wear of the equipment by the dust, reducing the equipment failure rate, extending the service life of the equipment, and reducing the maintenance and replacement costs. After the dust is absorbed, the air quality in the factory is improved, the working environment is kept clean and sanitary, and the workers' work comfort and satisfaction are improved. When the electric push rod 18 is started, the connecting frame 19 pulls the traction plate 20, and the traction plate 20 pulls the support plate 21 to open to both sides, so that the support plate 21 opens the packaging bag at the second conveyor belt 8, so that the device can load the packaging bag conveniently, which can significantly increase the packaging speed, reduce the manual operation time, improve the overall production efficiency, reduce the labor intensity of the workers, and reduce the repetitiveness and fatigue of manual operation.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A horizontal filling device for automatically filling materials into bags, comprising a workbench (1), characterized in that: The bottom side of the front end of the workbench (1) is fixedly connected to a fixed platform (2), the top of the fixed platform (2) is fixedly connected to a mounting platform (3), the top of the front end of the workbench (1) is fixedly connected to a material bin (4), the right end of the material bin (4) is fixedly connected to a one-way motor (5), the inner wall of the fixed platform (2) is installed with a first conveyor belt (6), the driving end of the one-way motor (5) is fixedly connected to a spiral auger (7), the left end of the material bin (4) is connected to a discharge shell (9) through a discharge assembly, the inner wall of the fixed platform (2) is installed with a second conveyor belt (8), and the left and right sides of the top of the discharge shell (9) are connected to connecting pipes (10) through dust collection assemblies.
2. A horizontal filling device for automatically filling materials into bags according to claim 1, characterized in that: The dust collection assembly comprises a dust exhaust pipe (11) fixedly connected to the rear side of the opposite end of the connecting pipe (10), a fixed shell (13) fixedly connected to the bottom end of the dust exhaust pipe (11), a dust exhaust bin (14) fixedly connected to the bottom end of the fixed shell (13) and penetrating therethrough, a threaded pipe (12) fixedly connected to the inner wall of the dust exhaust pipe (11) and penetrating therethrough, a suction fan (17) installed on the inner wall of the threaded pipe (12), a bidirectional motor (15) fixedly connected to the top end of the dust exhaust bin (14), and volute wheels (16) fixedly connected to the left and right drive ends of the bidirectional motor (15).
3. The horizontal filling equipment for automatically filling into bags according to claim 1, characterized in that: The discharge assembly comprises an electric push rod (18) fixedly connected to the outer wall of the rear end of the discharge shell (9); a driving end of the electric push rod (18) is fixedly connected to a connecting frame (19); both left and right ends of the connecting frame (19) are rotatably connected to a traction plate (20); and the opposite end of the traction plate (20) is rotatably connected to a support plate (21).
4. The horizontal filling equipment for automatically filling into bags according to claim 1, characterized in that: The discharge shell (9) is fixedly connected to the front outer wall of the workbench (1), and the left end of the spiral auger (7) is rotatably connected to the left end of the inner wall of the material bin (4).
5. The horizontal filling equipment for automatically filling materials into bags according to claim 1, characterized in that: The rear end of the mounting platform (3) is fixedly connected to the front end of the workbench (1), the bottom end of the discharge shell (9) is kept perpendicular to the top side of the left end of the second conveyor belt (8), and the bottom end of the second conveyor belt (8) is kept parallel to the top end of the first conveyor belt (6).
6. The horizontal filling equipment for automatically filling materials into bags according to claim 2, characterized in that: The front end of the dust discharge bin (14) is fixedly connected to the rear end of the workbench (1), and the opposite end of the volute wheel (16) is rotatably connected to the inner wall of the fixed shell (13).
7. The horizontal filling equipment for automatically filling materials into bags according to claim 2, characterized in that: The outer wall at the front end of the dust exhaust pipe (11) is fixedly connected to the rear end of the workbench (1), and the outer wall at the bottom end of the threaded pipe (12) has a smaller diameter than the inner wall diameter of the dust exhaust pipe (11).
8. The horizontal filling equipment for automatically filling materials into bags according to claim 3, characterized in that: The front end outer wall of the connecting frame (19) is slidably connected to the rear end of the discharge shell (9), and the supporting plate (21) is rotatably connected to the left and right ends of the discharge shell (9) at one opposite end.