Mortar tank heat preservation device for building construction

By designing a mortar tank insulation device for construction construction including components such as electric heating wire, rotary plate, fixed plate, etc., the problem of large space occupied by the insulation tube and difficult to synchronize the insulation effect with the cutting and residue prevention effect in the prior art is solved, and uniform heating and flow of the mortar is achieved, reducing the chance of condensation and residue.

CN222769988UActive Publication Date: 2025-04-18WUHAN YUSHI ARCHITECTURAL DECORATION DESIGN CO LTD
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Patent Information

Application Number
CN202421611637.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-18
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the existing mortar tank insulation device for construction, the insulation pipe occupies a large space, hinders the mortar discharge, and the insulation effect and the insulation effect of cutting and residue prevention are difficult to ensure simultaneously.

Method used

A thermal insulation device including a box, a rotating plate, a fixed plate, a fixed ring, a drive shaft, a main motor, agitating block and a thermal conductor plate is designed. The mortar is heated by heating the electric heating wire and stirred the agitating block to ensure that the mortar is in a stirred state during the insulation period, increasing its movement in different areas, and ensuring uniform heating and flow.

Benefits of technology

The uniform heating and flow of the mortar during the insulation period is achieved, which reduces the chance of condensation, increases the actual volume in the box, and effectively reduces the chance of mortar residue.

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Abstract

The mortar tank heat preservation device for building construction comprises a box body and a rotating plate, a heating cavity is formed in the middle of the inner side face of the box body, a heat insulation layer is fixedly connected into the heating cavity, an electric heating wire is fixedly connected to the surface of the heat insulation layer, and limiting grooves are symmetrically formed in the upper end and the lower end of the inner side of the box body. Meanwhile, the limiting blocks are slidably connected into the limiting grooves, the rotating plate is slidably connected with the inner side face of the box body through the limiting blocks, the bottom in the box body is fixedly connected with a heat conduction plate, the inner side face of the rotating plate is fixedly connected with a fixing ring through a fixing plate, and the fixing ring is fixedly connected with a transmission shaft; the upper end of the transmission shaft is movably connected to the top in the box body through a bearing, and the main motor is connected with the upper end of the transmission shaft through a coupler. Through cooperation of the electric heating wire, the rotating plate, the fixed plate, the stirring block and the heat conducting plate, mortar in the box body can obtain a good heat preservation effect, and meanwhile natural flowing of the mortar cannot be disturbed.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat insulators, in particular to a heat insulation device for a mortar tank used in building construction. Background Art

[0002] Mortar is often used in the construction field. Mortar is mainly made of various lightweight materials as aggregates, cement as binder, and some modified additives. It is a premixed dry mortar made by stirring and mixing by the manufacturer. After the mortar is mixed, it needs to be loaded into a corresponding device (such as a barrel), and workers can take it out of the device when they need to use it.

[0003] After searching, a mortar tank insulation device for construction disclosed in the prior art (application number: CN202122064861.4) records that "a tank is fixedly installed on the upper end of the support seat, and an insulator is arranged inside the tank, and the insulator includes a first interface pipe, which is a circular pipe. The first interface pipe is arranged inside the support seat, and one end of the first interface pipe passes through the outside of the support seat, and the other end of the first interface pipe is fixedly connected to the first insulation pipe, and the end of the first insulation pipe away from the first interface pipe is fixedly installed with a connecting pipe, which is a circular pipe, and the end of the connecting pipe away from the first insulation pipe is fixedly connected with the second insulation pipe, and the end of the second insulation pipe away from the connecting pipe is fixedly connected with the second interface pipe, and the second interface pipe passes through the outside of the support seat, and a temperature measuring tube connected to the inside of the support seat is fixedly installed on the side of the tank, and a card slot is opened at the upper end of the tank, and a sealing device is arranged inside the card slot."; The insulation device allows the liquid inside the tank to be fully heated by the spiral pipeline of the first insulation pipe. The heating medium contacts the first insulation pipe and starts the insulation work. At this time, the heating medium keeps moving. When the heating medium passes through the second insulation pipe, the center of the tank is insulated. Through the first interface pipe and the second insulation pipe, the circulation time of the heating medium in the tank is prolonged, the contact area with the heating medium is increased, and the heating efficiency is improved. However, although the insulation device improves the heating efficiency and ensures the insulation effect of the mortar, the spiral pipe of the first insulation pipe and the second insulation pipe in a continuous "V" shape exist in a large area inside the tank, which will not only reduce the actual volume inside the tank, but also hinder the process of mortar feeding. Moreover, a large amount of mortar will remain on the insulation pipe, which will cool and condense after the device is on standby. Then, the insulation effect and the anti-residue effect of feeding are difficult to guarantee simultaneously. Moreover, the positions of the first insulation pipe and the second insulation pipe are fixed, and the position of the mortar after storage is also fixed, so that the mortar in some areas cannot obtain effective heat conduction and heat insulation, which will increase the probability of mortar condensation in this area. Utility Model Content

[0004] In order to overcome the defects of the prior art, a mortar tank insulation device for construction is provided to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, a mortar tank insulation device for construction is provided, comprising: a box body and a rotating plate, the upper surface of the box body is fixedly connected to a main motor and a feed hopper respectively, and the lower surface of the box body is fixedly connected to a discharge pipe, a heating chamber is opened in the middle of the inner side surface of the box body, a heat insulation layer is fixedly connected in the heating chamber, and a heating wire is fixedly connected to the surface of the heat insulation layer, and limit grooves are symmetrically opened at the upper and lower ends of the inner side of the box body, and the limit blocks are slidably connected in the limit grooves, and the rotating plate is slidably connected to the inner side surface of the box body through the limit blocks, and the bottom of the box body is fixedly connected to the heat conducting plate, the inner side surface of the rotating plate is fixedly connected to the fixing ring through the fixing plate, and the fixing ring is fixedly connected to the transmission shaft, and the upper end of the transmission shaft is movably connected to the top of the box body through a bearing, and the main motor is connected to the upper end of the transmission shaft through a coupling, and the upper and lower surfaces of the fixed plate are symmetrically connected to the stirring blocks.

[0006] Preferably, the heating chamber opened in the box body has a cylindrical structure, and the axial cross-section of the insulation layer fixedly connected in the heating chamber has a [-shaped structure, and the heating wire fixedly connected to the surface of the insulation layer is distributed in a spiral shape, and the heating wire does not contact the surface of the rotating plate.

[0007] Preferably, the two groups of limit grooves opened in the box body are both circular ring structures, and the sizes of the limit grooves and the limit blocks are matched. At the same time, the upper and lower ends of the outer side of the rotating plate are respectively fixedly connected to the two groups of limit blocks, and the four groups of limit blocks are fan-shaped structures.

[0008] Preferably, the rotating plate is cylindrical in structure, and the outer diameter of the rotating plate matches the diameter of the inner cavity of the box body, and the heat conducting plate fixedly connected in the box body is spherical in structure, and the lower end surface of the rotating plate fits the upper surface of the heat conducting plate.

[0009] Preferably, three sets of fixing rings are fixedly connected in parallel and at equal intervals on the surface of the transmission shaft, all of which are in a circular ring structure, and two sets of fixing plates are fixedly connected on both sides of each set of fixing rings, while the fixing plates and fixing rings are combined together to form a straight-line structure.

[0010] Preferably, the fixed plate is in a rectangular structure, one end of the fixed plate away from the fixed ring is fixedly connected to the inner side of the rotating plate, and the axial cross-section formed by the combination of the fixed plate, the fixed ring and the rotating plate is in a mesh-shaped structure.

[0011] Preferably, the upper and lower surfaces of the fixed plate are respectively parallel and equidistantly fixedly connected with multiple groups of stirring blocks, the stirring blocks are in an isosceles trapezoidal structure, and two groups of guide grooves are symmetrically provided on the front and back sides of the stirring blocks, and the guide grooves are in a right-angled triangular prism structure, and the stirring blocks connected to the upper and lower adjacent fixed plates are staggered.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: through the cooperation of the box, heating wire, rotating plate, fixed plate, fixed ring, transmission shaft, main motor, stirring block and heat conduction plate, the mortar stored in the box can be kept in a stirred state at all times during the insulation period, and then the mortar can be moved to different areas in the box, thereby ensuring the insulation effect of the mortar and reducing the probability of mortar coagulation. The position distribution of the rotating plate, fixed plate and stirring block allows the mortar to be evenly heated without interfering with the discharge of the mortar, and can effectively reduce the probability of mortar residue and effectively increase the actual volume in the box. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view schematic diagram of an embodiment of the utility model.

[0014] Figure 2 It is a side view schematic diagram of an embodiment of the utility model.

[0015] Figure 3 It is a top view schematic diagram of an embodiment of the utility model.

[0016] Figure 4 This is a partial cross-sectional view of the fixed plate and the stirring block of an embodiment of the present utility model.

[0017] In the figure: 1. main motor; 2. box body; 3. rotating plate; 4. thermal insulation layer; 5. heating wire; 6. heating chamber; 7. fixed plate; 8. fixed ring; 9. transmission shaft; 10. stirring block; 11. guide groove; 12. limit block; 13. heat conduction plate; 14. limit groove. DETAILED DESCRIPTION

[0018] Reference Figures 1 to 4 As shown, the utility model provides a mortar tank insulation device for construction, comprising: a box body 2 and a rotating plate 3, the upper surface of the box body 2 is fixedly connected to the main motor 1 and the feed hopper respectively, and the lower surface of the box body 2 is fixedly connected to the discharge pipe, a heating chamber 6 is opened in the middle of the inner side surface of the box body 2, a heat insulation layer 4 is fixedly connected in the heating chamber 6, and a heating wire 5 is fixedly connected to the surface of the heat insulation layer 4, and limit grooves 14 are symmetrically opened at the upper and lower ends of the inner side of the box body 2, and the limit block 12 is slidably connected in the limit groove 14, and the rotating plate 3 is slidably connected to the inner side surface of the box body 2 through the limit block 12, and the bottom of the box body 2 is fixedly connected to the heat conducting plate 13, the inner side surface of the rotating plate 3 is fixedly connected to the fixing ring 8 through the fixing plate 7, and the fixing ring 8 is fixedly connected to the transmission shaft 9, and the upper end of the transmission shaft 9 is movably connected to the top of the box body 2 through a bearing, and the main motor 1 is connected to the upper end of the transmission shaft 9 through a coupling, and the upper and lower surfaces of the fixed plate 7 are symmetrically connected to the stirring block 10.

[0019] In this embodiment, the mortar is poured into the box body 2 from the feed hopper, and the switch of the main motor 1 is started. The main motor 1 drives the transmission shaft 9 to rotate through the coupling, and the transmission shaft 9 drives the rotating plate 3 and the stirring block 10 to rotate synchronously through the fixing ring 8 and the fixing plate 7. Then, the fixing plate 7 and the stirring block 10 can fully stir the mortar during the rotation process. Then, the switch of the heating wire 5 is started, and the heat generated by the heating wire 5 in the heating chamber 6 is transferred to the fixing plate 7, the stirring block 10 and the heat conducting plate 13 in turn through the rotating plate 3. Then, the heat preservation device can also fully heat the mortar during the stirring process of the mortar to ensure that the overall temperature of the mortar is The uniformity of the degree can enhance the thermal insulation effect of the device, and the temperature sensor fixedly connected to the lower surface of the heat conducting plate 13 is electrically connected to the control panel, and the control panel is fixedly connected to the outer side of the box body 2. The control panel will display the data detected by the temperature sensor on the display screen, so that the workers can intuitively understand the real-time temperature of the mortar. The control panel and the temperature sensor are both common models on the market. At the same time, the multiple groups of fixed plates 7 are all in the same vertical plane, so it can effectively reduce the interference of the fixed plates 7 on the mortar feeding, and reduce the probability of mortar remaining in the box body 2. When the mortar is needed, the worker opens the cover of the discharge pipe and the mortar can flow out automatically.

[0020] As a preferred embodiment, the heating chamber 6 opened in the box body 2 has a cylindrical structure, and the axial cross-section of the insulation layer 4 fixedly connected in the heating chamber 6 has a [-shaped structure, and the heating wire 5 fixedly connected to the surface of the insulation layer 4 is distributed in a spiral shape, and the heating wire 5 does not contact the surface of the rotating plate 3.

[0021] In this embodiment, if Figure 1 and Figure 2 The heating wire 5 does not directly contact the rotating plate 3, thereby preventing the heating wire 5 from being worn when the rotating plate 3 rotates, thereby extending the service life of the heating wire 5. At the same time, the provision of the heat insulation layer 4 can effectively reduce heat loss.

[0022] As a preferred embodiment, the two groups of limit grooves 14 opened in the box body 2 are both circular ring structures, and the sizes of the limit grooves 14 and the limit blocks 12 are matched. At the same time, the upper and lower ends of the outer side of the rotating plate 3 are respectively fixedly connected to the two groups of limit blocks 12, and the four groups of limit blocks 12 are fan-shaped structures.

[0023] In this embodiment, if Figure 1 and Figure 3 The sizes of the limit groove 14 and the limit block 12 are matched, which can help enhance the stability of the limit block 12 when it moves, avoid the problem of shaking of the limit block 12 and the rotating plate 3 in the box body 2, and ensure that the lower end surface of the rotating plate 3 can always fit the surface of the heat conducting plate 13.

[0024] As a preferred embodiment, the rotating plate 3 has a cylindrical structure, and the outer diameter of the rotating plate 3 is adapted to the diameter of the inner cavity of the box body 2, and the heat conducting plate 13 fixedly connected to the box body 2 has a spherical structure, and the lower end surface of the rotating plate 3 fits the upper surface of the heat conducting plate 13.

[0025] In this embodiment, if Figure 1 and Figure 3 The sizes of the rotating plate 3 and the inner cavity of the box body 2 are matched, which can effectively enhance the stability of the rotating plate 3 during rotation. Moreover, the rotating plate 3 and the heat conducting plate 13 are both made of heat conducting materials, so that the rotating plate 3 can transfer heat to the heat conducting plate 13, thereby helping to increase the heating area of ​​the mortar in the box body 2 and enhancing the thermal insulation effect of the device.

[0026] As a preferred embodiment, three groups of fixing rings 8 are fixedly connected to the surface of the transmission shaft 9 in parallel and at equal intervals. The three groups of fixing rings 8 are all circular ring structures, and two groups of fixing plates 7 are fixedly connected to both sides of each group of fixing rings 8. At the same time, the fixing plates 7 and the fixing rings 8 are combined together to form a straight-line structure.

[0027] In this embodiment, if Figure 1 , Figure 2 and Figure 3 The fixing ring 8 and the transmission shaft 9 are both made of heat-insulating material, which can effectively reduce the probability of heat being transferred from the fixing plate 7 to the main motor 1, avoid abnormal overheating of the main motor 1, and ensure the service life of the main motor 1. At the same time, the multiple sets of fixing plates 7 in the box body 2 are in the same vertical plane, which can effectively reduce the horizontal area blocked in the box body 2, reduce the interference of the fixing plate 7 on the vertical flow of the mortar, ensure that the mortar can flow naturally in the box body 2, and help reduce the residual amount of mortar.

[0028] As a preferred embodiment, the fixed plate 7 is of a rectangular structure, one end of the fixed plate 7 away from the fixed ring 8 is fixedly connected to the inner side of the rotating plate 3, and the axial section formed by the combination of the fixed plate 7, the fixed ring 8 and the rotating plate 3 is of a mesh-shaped structure.

[0029] In this embodiment, if Figure 1 The fixing plate 7 is made of heat-conducting material, and through the cooperation of the fixing ring 8 and the fixing plate 7, the fixing effect of the transmission shaft 9 on the rotating plate 3 can be enhanced, which can not only help reduce the probability of mortar residue in the box body 2, but also help enhance the structural strength of the fixing plate 7. At the same time, the arc-shaped grooves on the surface of the fixing plate 7 can help improve the heat transfer efficiency of the fixing plate 7 to the mortar.

[0030] As a preferred embodiment, the upper and lower surfaces of the fixed plate 7 are respectively parallel and equidistantly fixedly connected with multiple groups of stirring blocks 10, the stirring blocks 10 are in an isosceles trapezoidal structure, and two groups of guide grooves 11 are symmetrically provided on the front and back sides of the stirring blocks 10, and the guide grooves 11 are in a right-angled triangular prism structure. At the same time, the stirring blocks 10 connected to the upper and lower adjacent fixed plates 7 are staggered.

[0031] In this embodiment, if Figure 1 and Figure 4 The staggered distribution of the stirring block 10 can increase the overall stirring area of ​​the stirring block 10, improve the stirring effect of the mortar, ensure that the mortar can be fully heated, and help improve the thermal insulation effect of the device. At the same time, the setting of the guide groove 11 can reduce the resistance of the stirring block 10 when stirring the mortar, and can also help increase the contact area of ​​the stirring block 10 with the mortar, thereby improving the heat transfer efficiency.

[0032] The mortar tank insulation device for construction of the utility model achieves good insulation effect for the mortar in the box body 2 through the cooperation of the electric heating wire 5, the rotating plate 3, the fixed plate 7, the stirring block 10 and the heat conducting plate 13, while not interfering with the natural flow of the mortar, thereby ensuring smooth discharge of the mortar, reducing the residual amount of mortar in the box body 2, and also reducing the probability of condensation of the mortar when being insulated in the box body 2.

Claims

1. A mortar tank insulation device for construction, comprising: The box body (2) and the rotating plate (3) are characterized in that: a heating chamber (6) is provided in the middle of the inner side surface of the box body (2), a heat insulation layer (4) is fixedly connected in the heating chamber (6), and a heating wire (5) is fixedly connected on the surface of the heat insulation layer (4), and a limit groove (14) is symmetrically provided at the upper and lower ends of the inner side of the box body (2), and a limit block (12) is slidably connected in the limit groove (14), and the rotating plate ( 3) The inner side surface of the box body (2) is slidably connected through a limit block (12), and the bottom of the box body (2) is fixedly connected to a heat conducting plate (13), the inner side surface of the rotating plate (3) is fixedly connected to a fixing ring (8) through a fixing plate (7), and the fixing ring (8) is fixedly connected to a transmission shaft (9), and the upper end of the transmission shaft (9) is movably connected to the top of the box body (2) through a bearing, and the main motor (1) is connected to the upper end of the transmission shaft (9) through a coupling, and the upper and lower surfaces of the fixing plate (7) are symmetrically connected to a stirring block (10).

2. A mortar tank insulation device for construction according to claim 1, characterized in that: The heating chamber (6) opened in the box body (2) has a cylindrical structure, and the axial cross-section of the heat insulation layer (4) fixedly connected in the heating chamber (6) has a [-shaped structure, and the electric heating wire (5) fixedly connected to the surface of the heat insulation layer (4) is distributed in a spiral shape, and the electric heating wire (5) does not contact the surface of the rotating plate (3).

3. A mortar tank insulation device for construction according to claim 1, characterized in that: The two groups of limit grooves (14) provided in the box body (2) are both in a circular ring structure, and the sizes of the limit grooves (14) and the limit blocks (12) are matched, and the upper and lower ends of the outer side surface of the rotating plate (3) are respectively fixedly connected to the two groups of limit blocks (12), and the four groups of limit blocks (12) are in a fan ring structure.

4. A mortar tank insulation device for construction according to claim 1, characterized in that: The rotating plate (3) has a cylindrical structure, and the outer diameter of the rotating plate (3) is matched to the diameter of the inner cavity of the box body (2), and the heat conducting plate (13) fixedly connected in the box body (2) has a spherical structure, and the lower end surface of the rotating plate (3) is in contact with the upper surface of the heat conducting plate (13).

5. The mortar tank insulation device for construction according to claim 1, characterized in that: The transmission shaft (9) is fixedly connected to three groups of fixing rings (8) at equal intervals in parallel on its surface. The three groups of fixing rings (8) are all in a circular ring structure, and two groups of fixing plates (7) are fixedly connected to each other on both sides of each group of fixing rings (8). The fixing plates (7) and the fixing rings (8) are combined together to form a straight-line structure.

6. A mortar tank insulation device for construction according to claim 1, characterized in that: The fixed plate (7) is of a rectangular structure, one end of the fixed plate (7) away from the fixed ring (8) is fixedly connected to the inner side surface of the rotating plate (3), and the axial cross section formed by the combination of the fixed plate (7), the fixed ring (8) and the rotating plate (3) is of a mesh-shaped structure.

7. The mortar tank insulation device for construction according to claim 1, characterized in that: The upper and lower surfaces of the fixed plate (7) are respectively parallel and equidistantly fixedly connected with a plurality of stirring blocks (10), the stirring blocks (10) being of an isosceles trapezoidal structure, and two groups of guide grooves (11) are symmetrically provided on the front and back sides of the stirring blocks (10), and the guide grooves (11) are of a right-angled triangular prism structure, and the stirring blocks (10) connected to the upper and lower adjacent fixed plates (7) are staggeredly distributed.

Citation Information

Patent Citations

  • Mortar tank heat preservation device for building construction

    CN216128766U