Bottle conveying and collecting table

By designing a conveying bottle table including main conveyor belt, return belt, partition rail, single-bottle bottle guide rail and return guide rail, the problems of bottle stacking, misalignment and bottle in the existing bottle discharge system are solved, the orderly conveying of bottle bodies and the flexibility and applicability of the system are achieved, and the efficiency of the production line and the integrity of the product are improved.

CN222770174UActive Publication Date: 2025-04-18HUAYIDA TRANSMISSION MACHINERY HEBEI CO LTD
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Patent Information

Application Number
CN202520519777.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-04-18
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

The existing bottle discharge system is prone to stacking, misalignment or inverting bottles during the bottle body transportation process, resulting in poor fluency of the production line and damage to the bottle body. The traditional guide rail structure is fixed and unadjustable, making it difficult to meet the conveying needs of bottle bodies of different sizes.

Method used

A conveying bottle collection table is designed, including the main conveyor belt structure, the return belt structure, the partition guide rail, the single-bottle bottle guide rail structure and the return guide rail. The main conveyor structure is opposite to the rotation direction of the return conveyor structure. The partition rail is between the main conveyor belt and the return conveyor belt. The single-bottle bottle guide structure includes a U-shaped guide rail and a restriction guide rail. The front end of the return conveyor guide rail adopts an arc-shaped bending design, and the height adjustment of the guide rail is achieved through the suspension frame.

Benefits of technology

It effectively avoids the accumulation, misalignment or inverting the bottle during the conveying process, ensures the orderly conveying of the bottle body and improves the operation efficiency of the production line. At the same time, the system's flexibility and applicability are enhanced, and it can adapt to bottle conveying needs of different diameters and heights, reducing bottle damage and ensuring product integrity.

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Abstract

The utility model relates to the technical field of conveying belts, in particular to a conveying bottle collecting table which comprises a machine frame, a main conveying belt structure is arranged in the middle of the top of the machine frame, return belt structures are arranged on the two sides of the main conveying belt structure, and the rotation direction of the return belt structures is opposite to that of the main conveying belt structure. The separating guide rail is arranged between the main conveying belt structure and the return conveying belt structure; in addition, in the conveying direction of the main conveying belt structure, a single bottle arranging guide rail structure is arranged at the position, behind the separation guide rail, of the top of the rack, and according to the conveying bottle collecting table, the return belt structures with the opposite rotating directions are arranged on the two sides of the main conveying belt structure, and the design of the separation guide rail is combined; the phenomenon that the bottle bodies are stacked, dislocated or inverted in the conveying process is effectively avoided, ordered conveying of the bottle bodies is guaranteed, and the operation efficiency of a production line is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyor belts, in particular to a conveying and collecting bottle platform. Background Art

[0002] In modern production lines, the conveying and arrangement of bottled products is a key link, especially in the food, beverage, and pharmaceutical industries. An efficient and accurate bottle arrangement system is essential to improving production efficiency and ensuring product quality. Traditional bottle arrangement systems usually use a single conveyor belt structure, which can easily cause bottles to pile up, misalign, or even fall over during transportation, which not only affects the smoothness of the production line, but can also cause damage to the bottles and increase production costs.

[0003] In order to solve the above problems, some improvement schemes have been proposed in the prior art, such as adopting a multi-belt conveyor structure or adding a guide rail to guide the movement direction of the bottle body. However, these schemes still have certain limitations in practical applications. For example, although the multi-belt conveyor structure can reduce the accumulation of bottles to a certain extent, due to the consistent rotation direction of the conveyor belt, the bottles are still prone to misalignment during the conveying process. In addition, the traditional guide rail structure is usually fixed and non-adjustable, which makes it difficult to adapt to the conveying needs of bottles of different sizes, resulting in the system's low versatility. For this reason, we propose a conveying and collecting bottle platform. Utility Model Content

[0004] A technical problem to be solved by the present application is: how to ensure orderly conveyance of bottles while having good adaptability and adjustability to meet different production requirements.

[0005] In order to solve the above technical problems, the embodiment of the present application provides a conveying and collecting bottle platform, comprising a frame, a main conveying belt structure is arranged at the middle position of the top of the frame, and return belt structures are arranged at the positions on both sides of the main conveying belt structure, and the rotation direction of the return belt structure is opposite to the rotation direction of the main conveying belt structure;

[0006] It also includes a partition guide rail, which is arranged between the main conveying belt structure and the return conveying belt structure;

[0007] In addition, in the conveying direction of the main conveyor belt structure, a single-bottle bottle row guide rail structure is arranged at the top of the frame and behind the partition guide rail, and a return outlet is left between the single-bottle bottle row guide rail structure and the partition guide rail;

[0008] A return guide rail is arranged on the frame at one side of the return belt structure away from the main conveying belt structure.

[0009] Both ends of the partition guide rail are arc-edge structures inclined inwards.

[0010] In some embodiments, the single-bottle bottle row guide rail structure includes a U-shaped guide rail arranged at the tail of the main conveyor belt structure, and the opening of the U-shaped guide rail faces the conveying direction of the main conveyor belt structure;

[0011] It also includes limiting guide rails on the return belt structure respectively located on both sides of the main conveying belt structure, and the gap width between the limiting guide rail and the U-shaped guide rail is just enough to accommodate a bottle body passing through.

[0012] In some embodiments, the lower area between the limiting guide rail and the U-shaped guide rail is entirely the main conveyor belt structure;

[0013] One end of the limiting guide rail close to the partitioning guide rail is arc-shaped and is bent in an arc shape in a direction away from the U-shaped guide rail.

[0014] In some embodiments, after the front end of the return guide rail passes over the front end of the partition guide rail, it first bends inwardly in an arc shape and then bends outwardly in an arc shape.

[0015] In some embodiments, a suspension frame is provided on the rack, and the partition guide rail, the U-shaped guide rail, and the limiting guide rail are all suspended above the rack by the suspension frame.

[0016] In some embodiments, the suspension frame includes a door-shaped suspension rod installed on the frame, an extension rod is movably provided on the door-shaped suspension rod, and a fixed rod is vertically slidably penetrated on the extension rod, and the partition guide rail, the U-shaped guide rail, and the limiting guide rail are respectively fixed at the bottom ends of the corresponding fixed rods;

[0017] A threaded tightening rod capable of abutting against the fixing rod is threadedly installed at the end of the extension rod.

[0018] In some embodiments, the extension rod used for connecting the limiting guide rail is movably connected to the door-shaped hanging rod to adjust the gap width between the limiting guide rail and the U-shaped guide rail in real time.

[0019] In some embodiments, the surfaces of the partition guide rail, the U-shaped guide rail, the limiting guide rail and the return guide rail that are in contact with the bottle body are all coated with a soft layer.

[0020] The utility model has at least the following beneficial effects:

[0021] 1. By setting up return belt structures with opposite rotation directions on both sides of the main conveyor belt structure and combining the design of the partition guide rail, the phenomenon of bottle accumulation, dislocation or bottle inversion during the conveying process is effectively avoided, ensuring the orderly conveying of bottles and improving the operating efficiency of the production line.

[0022] 2. The width of the gap between the U-shaped guide rail and the limiting guide rail in the single-bottle bottle row guide rail structure can accommodate a single bottle, and the lower area between the limiting guide rail and the U-shaped guide rail is all the main conveyor belt structure. In particular, the width of the gap between the limiting guide rail and the U-shaped guide rail can be adjusted in real time through the movably connected extension rod, which further improves the flexibility and applicability of the system, enables the system to adapt to the conveying needs of bottles of different diameters, and enhances the versatility of the equipment.

[0023] 3. Through the design of the suspension frame, the separation rail, U-shaped rail and limiting rail can be adjusted in height through the fixing rod and the threaded tightening rod, so that the system can adapt to the conveying requirements of bottles of different heights and sizes, further enhancing the versatility of the equipment.

[0024] 4. The surfaces of the partition rail, U-shaped rail, limiting rail and return rail that are in contact with the bottle body are all covered with a soft layer, which effectively reduces the damage to the bottle body caused by friction or collision during transportation and ensures the integrity of the product.

[0025] 5. The front end of the return guide rail adopts an arc-shaped bending design, which can smoothly guide the bottle body back into the main conveyor belt structure to avoid bottle jam or blockage, and ensure the smoothness of the bottle body during this process. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 For this utility model Figure 1 Another structural diagram;

[0028] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above with the suspension frame removed;

[0029] Figure 4 It is a schematic diagram of the partition guide rail, the single bottle row guide rail structure and the return guide rail structure of the utility model;

[0030] Figure 5 It is a schematic diagram of the bottle conveying, discharging and returning process of the utility model.

[0031] In the figure: 1, frame; 2, main conveyor belt structure; 3, return conveyor belt structure; 4, partition guide rail; 5, single bottle row guide rail structure; 51, U-shaped guide rail; 52, limiting guide rail; 6, return guide rail; 7, hanging frame; 71, gate-shaped hanging rod; 72, extension rod; 73, fixing rod; 74, threaded tightening rod; 75, software layer. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example 1: Please refer to Figure 1-5 The utility model provides a technical solution: a conveying and collecting bottle platform, comprising a frame 1, a main conveying belt structure 2 is arranged at the middle position of the top of the frame 1, and return belt structures 3 are arranged at the positions on both sides of the main conveying belt structure 2. The main conveying belt structure 2 and the return belt structure 3 are both conventional conveying belt structures in the prior art, and the difference is only that the rotation direction of the return belt structure 3 of the present application is opposite to that of the main conveying belt structure 2, so that the main conveying belt structure 2 is used for bottle row and transportation, and the return belt structure 3 is used for returning the excess bottles that are not sent away by the bottle row in time;

[0034] It also includes a partition guide rail 4, which is arranged between the main conveying belt structure 2 and the return conveying belt structure 3;

[0035] In addition, in the conveying direction of the main conveyor structure 2, a single-bottle bottle row guide rail structure 5 is arranged at the top of the frame 1 behind the partition guide rail 4, and a return outlet is reserved between the single-bottle bottle row guide rail structure 5 and the partition guide rail 4;

[0036] A return guide rail 6 is provided on the frame 1 at a side of the return belt structure 3 away from the main belt structure 2 .

[0037] In this way, when in use, the bottle body enters the main conveyor belt structure 2 and is stably conveyed backward under the restriction of the partition guide rail 4. When the bottle body is delivered to the single-bottle bottle row guide rail structure 5 at the rear, the bottle body will be sequentially delivered to the single-bottle bottle row guide rail structure 5, thereby completing the bottle row and conveying;

[0038] However, since the bottles are arranged in a single row, and the bottles on the main conveyor belt structure 2 are not arranged but waiting to be arranged before, this causes the bottles to be messy and disordered at the single-bottle bottle arrangement guide structure 5. In this case, it is difficult for all the conveyed bottles to enter the single-bottle bottle arrangement guide structure 5 in an orderly manner. At this time, the return outlet comes into play, and the bottles that have not entered the single-bottle bottle arrangement guide structure 5 in an orderly manner will be pushed out of the return outlet by the bottles conveyed subsequently, and then enter the return belt structure 3, and under the action of the partition guide 4 and the return guide 6, they will be sent back to the main conveyor belt structure 2 and re-conveyed for bottle arrangement.

[0039] Embodiment 2, based on Embodiment 1, this embodiment proposes an optimized technical solution: both ends of the partition guide rail 4 are arc-edge structures inclined inwards. Such a design can make the bottle body, especially the bottle body close to the partition guide rail 4, continue to be transported more slowly and smoothly after detaching from the partition guide rail 4, so that the bottle body can enter the return belt structure 3 on the side slowly, smoothly and stably;

[0040] Similarly, when the bottle body is returned from the return belt structure 3 to the main conveying belt structure 2, the bottle body is guided into the main conveying belt structure 2 by the return guide rail 6 when being sent back to the entrance of the main conveying belt structure 2 by the return belt structure 3, so the bottle body will be transported by the main conveying belt structure 2 again. However, at this time, the bottle body immediately leaves the return belt structure 3 and enters the main conveying belt structure 2. In this way, the bottle body is likely to directly touch the partition guide rail 4 when being inspected and transported by the main conveying belt structure 2. Therefore, the arc edge design at the end is used for guidance to ensure stable transportation of the returned bottle body.

[0041] Embodiment 3, based on Embodiment 1 and Embodiment 2, as a technical means of the single-bottle bottle row guide rail structure 5: the single-bottle bottle row guide rail structure 5 includes a U-shaped guide rail 51 arranged at the tail of the main conveyor belt structure 2, and the opening of the U-shaped guide rail 51 faces the conveying direction of the main conveyor belt structure 2;

[0042] It also includes limiting guide rails 52 on the return belt structure 3 located on both sides of the main conveying belt structure 2. The width of the gap between the limiting guide rail 52 and the U-shaped guide rail 51 is just enough to accommodate a bottle body passing through.

[0043] In this way, when in use, the bottles conveyed by the main conveying belt structure 2 will be directly intercepted by the U-shaped guide rail 51, and due to the U-shaped structural characteristics, the intercepted bottles will be guided by the arc edge track of the U-shaped guide rail 51 and smoothly conveyed to the two sides of the main conveying belt structure 2. At this time, the bottles are still being conveyed. In this way, the bottles that continue to be conveyed will be guided by the U-shaped guide rail 51 and cooperate with the use of the limiting guide rail 52 at the same time, so that the conveyed single bottle will enter between the limiting guide rail 52 and the U-shaped guide rail 51, and the excess bottles that cannot be arranged and conveyed at one time will be returned through the return outlet;

[0044] It should be noted that, no matter what the circumstances, it must be ensured that the lower area between the limiting guide rail 52 and the U-shaped guide rail 51 is entirely the main conveyor belt structure 2, so that the bottles can be stably transported in a single direction after being arranged individually.

[0045] Embodiment 4, based on embodiment 3, this embodiment provides another optimization technical solution: the end of the limiting guide rail 52 close to the partition guide rail 4 is arc-shaped and is bent in an arc shape in the direction away from the U-shaped guide rail 51. Through such a design, the bottle body can be better intercepted when the bottle body is conveyed over, and at the same time, the arc edge structure design can guide more steadily and smoothly, ensuring that the bottle conveying is more stable.

[0046] Embodiment 5, based on embodiment 1, this embodiment provides an optimized technical solution: after the front end of the return guide rail 6 passes over the front end of the partition guide rail 4, it is first bent inwardly in an arc shape and then bent outwardly in an arc shape. The purpose of designing the first section to bend inwardly in an arc shape first is to ensure that the returned bottle body is steadily and smoothly fed into the main conveyor belt structure 2, and the purpose of the second section to bend in an arc shape outward is to smoothly guide the bottle body to enter the main conveyor belt structure 2 normally.

[0047] Example 6. Based on Example 1 and Example 3, this example provides another optimized technical solution: a hanging frame 7 is provided on the frame 1, and the partition guide rail 4, U-shaped guide rail 51, and limiting guide rail 52 are all suspended above the frame 1 by the hanging frame 7, which facilitates the disassembly and assembly of the overall guide rail and makes the overall equipment more flexible.

[0048] Specifically, the hanging frame 7 includes a door-shaped hanging rod 71 installed on the frame 1, an extension rod 72 is movably provided on the door-shaped hanging rod 71, and a fixing rod 73 is vertically slidably penetrated on the extension rod 72, and the partition guide rail 4, the U-shaped guide rail 51, and the limiting guide rail 52 are respectively fixed to the bottom ends of the corresponding fixing rods 73;

[0049] A threaded tightening rod 74 capable of abutting against the fixing rod 73 is also threadedly mounted at the end of the extension rod 72;

[0050] The purpose of such design is to ensure that the overall guide rail can be detachably installed while being able to flexibly adjust the height of the guide rail. Further, the side return guide rail 6 also needs to be movably installed on the frame 1. The installation method can be the same as the installation method of the other guide rails, and can also be a cylinder, a telescopic rod, etc., which is not limited here. In this way, especially when conveying and discharging bottles of different heights, the height of each guide rail can be adjusted to ensure stable conveying, discharging and returning of different bottles.

[0051] The reason why the height is adjusted instead of increasing the height of the guide rail is that if the height of the guide rail is increased directly, the contact area between the guide rail and the bottle body will increase, which will increase the contact friction and make the bottle easily fall over during transportation.

[0052] In addition, the purpose of interactively setting the extension rod 72 is to adjust the position of the extension rod 72 to adapt to conveyor belts of different sizes. The positioning of the extension rod 72 can be directly achieved by screw extrusion or clamping.

[0053] In addition, the extension rod 72 used for connecting the limiting guide rail 52 is movably connected to the gate-shaped hanging rod 71 to adjust the gap width between the limiting guide rail 52 and the U-shaped guide rail 51 in real time. With such a design, the present design can also meet the needs of conveying and discharging bottles of different diameters. In this way, with the adjustment of the height of each guide rail, the effective conveying and discharging of bottles of different sizes can be met.

[0054] It should be noted that in the present embodiment, the surfaces of all the partition guide rails 4, U-shaped guide rails 51, limiting guide rails 52 and return guide rails 6 in contact with the bottle body are coated with a soft layer 75, which can specifically be any one of silicone, thermoplastic elastomer, ultra-high molecular weight polyethylene or other soft materials with smooth surfaces, thereby effectively reducing the damage to the bottle body caused by friction or collision during transportation, thereby ensuring the integrity of the product.

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0056] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A bottle conveying and collecting platform, comprising a frame (1), characterized in that: A main conveying belt structure (2) is arranged in the middle of the top of the frame (1), and return conveying belt structures (3) are arranged on both sides of the main conveying belt structure (2), and the rotation direction of the return conveying belt structure (3) is opposite to the rotation direction of the main conveying belt structure (2); Also included are: A partition guide rail (4) is arranged between the main conveying belt structure (2) and the return conveying belt structure (3); A single-bottle bottle row guide rail structure (5), which is installed on the top of the frame (1) and behind the partition guide rail (4) in the conveying direction of the main conveyor belt structure (2), and a return outlet is left between the partition guide rail (4); The return guide rails (6) are respectively mounted on the frame (1) and are located on a side of the return belt structure (3) away from the main conveying belt structure (2).

2. The bottle conveying and collecting platform according to claim 1 is characterized in that: Both ends of the partition guide rail (4) are arc-edge structures inclined inwards.

3. The bottle conveying and collecting platform according to claim 1 is characterized in that: The single-bottle bottle row guide rail structure (5) comprises a U-shaped guide rail (51) arranged at the rear of the main conveyor belt structure (2), the opening of the U-shaped guide rail (51) facing the conveying direction of the main conveyor belt structure (2); It also includes limiting guide rails (52) on the return belt structure (3) respectively located on both sides of the main conveying belt structure (2), and the width of the gap between the limiting guide rail (52) and the U-shaped guide rail (51) is just enough to accommodate a bottle body passing through.

4. The bottle conveying and collecting platform according to claim 3 is characterized in that: The lower area between the limiting guide rail (52) and the U-shaped guide rail (51) is entirely the main conveying belt structure (2); Furthermore, one end of the limiting guide rail (52) close to the partitioning guide rail (4) is arc-shaped and is bent in an arc shape in a direction away from the U-shaped guide rail (51).

5. The bottle conveying and collecting platform according to claim 1 is characterized in that: After the front end of the return guide rail (6) passes over the front end of the partition guide rail (4), it is first bent inwardly in an arc shape and then bent outwardly in an arc shape.

6. The bottle conveying and collecting platform according to claim 3 is characterized in that: A suspension frame (7) is provided on the frame (1), and the partition guide rail (4), the U-shaped guide rail (51), and the limiting guide rail (52) are all suspended above the frame (1) by means of the suspension frame (7).

7. The bottle conveying and collecting platform according to claim 6 is characterized in that: The hanging frame (7) comprises a door-shaped hanging rod (71) mounted on the frame (1), an extension rod (72) is movably arranged on the door-shaped hanging rod (71), and a fixing rod (73) is vertically slidably penetrated on the extension rod (72), and the partition guide rail (4), the U-shaped guide rail (51), and the limiting guide rail (52) are respectively fixed to the bottom ends of the corresponding fixing rods (73); A threaded tightening rod (74) capable of abutting against the fixing rod (73) is also threadedly mounted on the end of the extension rod (72).

8. The bottle conveying and collecting platform according to claim 7 is characterized in that: An extension rod (72) used for connecting the limiting guide rail (52) is movably connected to the door-shaped hanging rod (71) to adjust the gap width between the limiting guide rail (52) and the U-shaped guide rail (51) in real time.

9. The bottle conveying and collecting platform according to claim 6, characterized in that: The surfaces of the partition guide rail (4), the U-shaped guide rail (51), the limiting guide rail (52) and the return guide rail (6) that are in contact with the bottle body are all coated with a soft layer (75).