Glass tube tailing collecting device, medicinal glass bottle making machine and production line
By designing a glass tube tail material collection device including tail material collection hopper, flexible pipe, aggregate barrel and channel switch, the problem of time and safety hazards of tail material collection in the pharmaceutical glass bottle production line is solved, and efficient and safe tail material collection and production process optimization is achieved.
Patent Information
- Application Number
- CN202421616567.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
In the prior art, the collection of glass tube tails generated during operation of the pharmaceutical glass bottle production line takes a long time, which poses safety hazards, and operators need to frequently adjust the position of the aggregate barrel, resulting in wasted time.
A glass tube tail material collection device is designed, including a tail material collection hopper, flexible tube, aggregate bucket and channel switch. The tail material collection hopper has a through-feed channel, the inlet port is located at the top, the discharge port is located at the bottom, the flexible pipe is connected to the discharge port, and the aggregate bucket is arranged below the discharge port, and the channel switch is used to control the on and off of the through-feed channel.
Through this device, the stability of tail material collection is improved, and a multi-barrel operation is achieved, which saves barrel replacement time, reduces the workload of operators, avoids the waste of tail material spilling and cleaning time, and improves production efficiency and safety.
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Figure CN222770251U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of tailings recovery, and more specifically, to a glass tube tailings collection device, a medicinal glass bottle making machine including the glass tube tailings collection device, and a medicinal glass bottle production line including the medicinal glass bottle making machine. Background Art
[0002] The bottle making machine on the production line of pharmaceutical glass bottles (such as vials) will produce a large amount of pharmaceutical glass tube tailings (referred to as glass tube tailings in this article) during operation. The recycling and reuse of glass tube tailings is an important part of the production process. In the current production process, it takes a lot of time for operators to collect and transport the tailings, which occupies a high production time; and it is easy to cause the tailings to fall to the ground. Since there are sharp parts after the glass tubes are broken, there are certain safety hazards when operators clean up the tailings on the ground. Utility Model Content
[0003] The purpose of the present application is to provide a glass tube tail material collection device, a medicinal glass bottle making machine including the glass tube tail material collection device, and a medicinal glass bottle production line including the medicinal glass bottle making machine, aiming to solve the technical problems in the prior art that the collection of glass tube tail materials is time-consuming and has safety hazards.
[0004] To achieve this purpose, the technical solution adopted in this application is:
[0005] The first aspect of the present application provides a glass tube tailings collection device, comprising: a tailings collection hopper, which has a material transfer channel inside; a feed port for glass tube tailings to enter the material transfer channel is provided at the top of the tailings collection hopper, and a discharge port connected to the material transfer channel is provided at the bottom of the tailings collection hopper; a flexible tube, whose upper end is connected to the bottom of the tailings collection hopper, and the discharge port is connected to the inside of the flexible tube; at least two collecting barrels, both arranged below the discharge port and used to respectively receive glass tube tailings discharged from the lower end of the flexible tube; and a channel switch, which is arranged on the tailings collection hopper, and is used to close the material transfer channel after the glass tube tailings received by the current collecting barrel reach a set amount and to open the material transfer channel after the next collecting barrel corresponds to the lower end of the flexible tube.
[0006] In some embodiments, the tailings collection hopper includes an upper extension section, a buffer section and a fixed section connected in sequence from top to bottom, the feed port is located in the upper extension section, the discharge port is located in the fixed section, and the flexible pipe is connected to the fixed section.
[0007] In some embodiments, the upward extension section and the fixed section both extend in the vertical direction, and the buffer section extends obliquely.
[0008] In some embodiments, the horizontal cross-sectional dimension of the buffer segment gradually decreases from top to bottom.
[0009] In some embodiments, the upward extension section, the buffer section, and the fixed section all have a rectangular cross-sectional shape.
[0010] In some embodiments, the channel switch is a gate valve, which is disposed at the bottom end of the buffer section.
[0011] In some embodiments, the flexible tube is fixed to the outer peripheral wall of the fixed section by a tightening member, and the discharge port is located in the flexible tube.
[0012] In some embodiments, a fixing lug is provided at the top end of the outer wall of the upper extension section.
[0013] A second aspect of the present application provides a medicinal glass bottle making machine, comprising the above-mentioned glass tube tail material collecting device.
[0014] The third aspect of the present application provides a medicinal glass bottle production line, including the above-mentioned medicinal glass bottle making machine.
[0015] One of the above technical solutions has the following advantages or beneficial effects: by setting up a tailings collection hopper, the smoothness of tailings collection can be improved; by setting up a flexible pipe and at least two aggregate barrels, the tailings discharge position can be changed, which facilitates at least two aggregate barrels to collect tailings, and can achieve multiple barrel operations at one time, avoiding the operator from frequently adjusting the position of the aggregate barrel and causing time waste, thereby saving barrel changing time and reducing the operator's workload; by setting a channel switch, the falling state of the tailings can be controlled, providing sufficient time for replacing the aggregate barrel, and can avoid the tailings falling to the ground, causing a waste of cleaning time for personnel, and avoiding potential scratch risks; the device helps to improve production efficiency, reduce the labor intensity of operators, and effectively ensure the smooth progress of production.
[0016] Other advantages of the present application and the technical effects of the preferred embodiments will be further described in the following specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 is a front view schematic diagram of a glass tube tail material collection device provided in an embodiment of the present application;
[0019] Figure 2 It is a side view schematic diagram of the tailings collection hopper provided in an embodiment of the present application.
[0020] Among them, the reference numerals in the figure are:
[0021] 1. Tailings collection hopper; 100. Material passing channel; 11. Feed inlet; 12. Discharge outlet; 13. Upper extension section; 14. Buffer section; 15. Fixed section; 131. Fixed lug; 10. Glass tube tailings;
[0022] 2. Flexible tube; 21. Tightening piece;
[0023] 3. Aggregate bucket;
[0024] 4. Channel switch. DETAILED DESCRIPTION
[0025] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
[0026] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0027] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0028] In addition, in the description of the present application, “plurality” means two or more than two, unless otherwise clearly and specifically defined.
[0029] by Figure 1 and Figure 2Taking the example of a glass tube tailings collection device provided by the present application, this application will explain and introduce it. The glass tube tailings collection device provided by the present application can be applied to a medicinal glass bottle making machine, and of course, can also be applied to other processing equipment that requires tailings collection; the glass tube tailings collection device includes a tailings collection hopper 1, a flexible tube 2, at least two collecting buckets 3 and a channel switch 4, wherein the interior of the tailings collection hopper 1 has a material passage 100 for conveying glass tube tailings 10, the top of the tailings collection hopper 1 is provided with a feed inlet 11 for glass tube tailings 10 to enter the material passage 100, and the bottom of the tailings collection hopper 1 is provided with a discharge port 12 connected to the material passage 100, such as Figure 1As shown, the feed port 11 is located at the top of the tailings collecting hopper 1, and the discharge port 12 is located at the bottom of the tailings collecting hopper 1, so that the glass tube tailings 10 can slide into and out of the material transfer channel 100 under the action of gravity, without the need for an additional driving device; the flexible tube 2 can be set as a rubber hose or other materials, and its upper end is connected to the bottom of the tailings collecting hopper 1, and the discharge port 12 is connected to the inside of the flexible tube 2, so that the glass tube tailings 10 can slide from the material transfer channel 100 into the flexible tube under the action of gravity. 2; at least two collecting barrels 3 are arranged below the discharge port 12, so that the glass tube tail 10 slides into the collecting barrel 3 from the flexible tube 2 under the action of gravity; it should be noted that at least two collecting barrels 3 can be arranged directly below the discharge port 12 at the same time, or can be arranged obliquely below the discharge port 12 at the same time, and of course, they can also be partially arranged directly below the discharge port 12 and partially arranged obliquely below the discharge port 12. The specific placement position can be set according to actual conditions; at least two collecting barrels 3 are used to respectively receive the tailings 10 from the flexible tube 2. When the collecting bucket 3 receives the glass tube tailings 10 discharged from the lower end of the flexible tube 2, the lower end of the flexible tube 2 can be located above the collecting bucket 3 or inside the collecting bucket 3; in addition, at least two collecting buckets 3 can receive the glass tube tailings 10 discharged from the lower end of the flexible tube 2 in a certain order or in no fixed order; the channel switch 4 is arranged on the tailings collecting hopper 1, and can be used to open the collecting bucket 3 when the glass tube tailings 10 received by the current collecting bucket 3 reaches After the set amount is reached, the material passage 100 is closed, and the material passage 100 is opened after the next material collection bucket 3 corresponds to the lower end of the flexible tube 2. In other words, the channel switch 4 can be used to control the on and off of the material passage 100. After the glass tube tail 10 received by the current material collection bucket 3 reaches the set amount, the channel switch 4 can close the material passage 100, and when the next material collection bucket 3 corresponds to the lower end of the flexible tube 2, the channel switch 4 can open the material passage 100, so that the glass tube tail 10 falls into the next material collection bucket 3. The specific value of the above-mentioned set amount is not limited and shall be subject to the actual setting. The process of adjusting the channel switch 4 can be achieved manually by the operator; further, a capacity sensing element can be set in each aggregate barrel 3, and when the capacity sensing element senses that the glass tube tailings 10 received by the aggregate barrel 3 has reached a set amount, an alarm is issued to remind the operator; of course, after the above-mentioned capacity sensing element senses that the glass tube tailings 10 received by the aggregate barrel 3 has reached a set amount, a channel closing instruction can be sent to the channel switch 4 controller to instruct the channel switch 4 to close the material transfer channel 100; when the next aggregate barrel 3 corresponds to the lower end of the flexible tube 2, the position sensing element in the next aggregate barrel 3 can also send a channel opening instruction to the channel switch 4, and after receiving the instruction, the channel switch 4 controller can automatically open the material transfer channel 100.The above-mentioned capacity sensing element and position sensing element can be selected from one or more of light sensors, pressure sensors, visual sensors, distance sensors, resistive sensors, position sensors, etc., which are not limited here.
[0030] The glass tube tail material collection device can improve the stability of tail material collection by setting up a tail material collection hopper 1; by setting up a flexible tube 2 and at least two collecting barrels 3, the tail material discharge position can be changed, which is convenient for at least two collecting barrels 3 to collect tail materials, and can realize multiple barrel operations at one time, avoiding the operator from frequently adjusting the position of the collecting barrel 3 and causing time waste, thereby saving barrel replacement time and reducing the operator's workload; by setting up a channel switch 4, the tail material falling state can be controlled, providing sufficient time for replacing the collecting barrel 3, and can avoid the tail material falling to the ground and causing a waste of cleaning time for personnel, avoiding potential scratch risks; the device helps to improve production efficiency, reduce the labor intensity of operators, and effectively ensure the smooth progress of production.
[0031] In some embodiments, Figure 2 As shown, the tailings collecting hopper 1 may include an upper extension section 13, a buffer section 14 and a fixed section 15 connected in sequence from top to bottom, the feed port 11 is located in the upper extension section 13, the discharge port 12 is located in the fixed section 15, and the flexible tube 2 is connected to the fixed section 15. The feed port 11 is used to receive the glass tube tailings 10 dropped from the tailings release port. By providing the upper extension section 13, the tailings dropped from the tailings release port can be prevented from splashing, reducing safety hazards and preventing the tailings from falling on the ground to cause extra workload; by providing the fixed section 15, it is convenient to connect the flexible tube 2; by providing the buffer section 14, it is possible to reduce the sliding rate of the tailings, further avoiding splashing when the tailings fall, and higher production safety.
[0032] In some embodiments, you may continue to refer to Figure 2 The upper extension section 13 and the fixed section 15 both extend in the vertical direction, and the buffer section 14 extends obliquely. The specific inclination angle of the buffer section 14 can be set according to actual conditions; the upper extension section 13 of the structure is convenient for installation and connection at the tailing release port, and the fixed section 15 of the structure further facilitates the connection and installation of the flexible pipe 2; the obliquely arranged buffer section 14 can reduce the sliding rate of the tailings, provide a buffer for the sliding of the tailings, and further avoid splashing when the tailings fall into the aggregate barrel 3; at the same time, the obliquely arranged buffer section 14 can be understood as the position of the discharge port 12 can be extended and arranged at an appropriate position, so that the aggregate barrel 3 can be arranged below the discharge port 12, thereby facilitating the transportation, placement and position adjustment of the aggregate barrel 3.
[0033] In some embodiments, Figure 2As shown, the horizontal cross-sectional dimensions of the upper extension section 13 are the same from top to bottom, and the horizontal cross-sectional dimensions of the fixed section 15 are the same from top to bottom, thereby facilitating the processing and manufacturing of the upper extension section 13 and the fixed section 15; the horizontal cross-sectional dimension of the buffer section 14 gradually decreases from top to bottom to form a hopper-type structure, further providing a buffer for the tailings to slide down, thereby avoiding splashing when the tailings fall into the collecting bucket 3.
[0034] In some embodiments, reference may be made to Figure 1 and Figure 2 The upper extension section 13, the buffer section 14 and the fixed section 15 all have a rectangular cross-sectional shape. The upper extension section 13, the buffer section 14 and the fixed section 15 of this structure are easy to process and manufacture, and the material transfer channel 100 has sufficient volume to collect and accommodate more glass tube tailings 10, thereby improving the tailing collection efficiency.
[0035] In some embodiments, the channel switch 4 is a gate valve, which is easy to process and install, can efficiently open and close the channel switch 4, has a good channel blocking effect, can effectively control the material discharge situation, provides sufficient time for replacing the aggregate barrel 3, and can prevent tailings from falling to the ground, causing a waste of cleaning time and avoiding potential scratch risks; by setting the channel switch 4 at the bottom end of the buffer section 14, the channel switch 4 can be easily arranged on the outside, which makes it easier for the operator to operate the channel switch 4.
[0036] In some embodiments, Figure 1 As shown, the flexible tube 2 is fixed to the outer peripheral wall of the fixed section 15 by a tightening member 21. The tightening member 21 can be selected as a tightening buckle, a cable tie, a tightening rope, etc. It can be understood by those skilled in the art that the present application is not limited to the tightening member 21 mentioned above, and can also be a threaded connection structure, a snap connection structure, a magnetic connection structure, etc. As long as the flexible tube 2 and the fixed section 15 can be stably and efficiently connected, the above-mentioned structural forms should belong to the protection scope of the present application. When the flexible tube 2 is fixed to the outer peripheral wall of the fixed section 15, the discharge port 12 is located in the flexible tube 2. In this way, the tailings dropped from the discharge port 12 can fall into the flexible tube 2 to prevent the tailings from splashing or falling to the bottom.
[0037] In some embodiments, a fixing lug 131 is provided at the top of the outer wall of the upper extension section 13. Figure 1 As shown, the number and position of the fixing lugs 131 can be set according to actual conditions. Furthermore, two fixing lugs 131 can be set, which are respectively located on both sides of the top of the outer wall of the upper extension section 13, and through holes for installing bolts can be provided thereon, so that the upper extension section 13 can be connected to the tailing release port of the bottle making machine by bolts, thereby ensuring that the tailing collection is more stable and smooth.
[0038] In some embodiments, the initial state of the glass tube tail material collection device can be: the tail material collection hopper 1 is fixed to the lower end of the tail material release port of the bottle making machine by fixing the lug 131, and the channel switch 4 is in the closed state. When production is in progress, the first step is to put the collection barrel 3 in place and the flexible tube 2 in the barrel; the second step is to open the channel switch 4, and the tail material is sent into the collection barrel 3 through the material transfer channel 100 and the flexible tube 2; the third step is to close the channel switch 4 when the tail material in the collection barrel 3 reaches the set amount, and place the flexible tube 2 in another empty barrel (of course, it can also be placed in the collection barrel 3 where the internal tail material has not reached the set amount according to the actual situation); the fourth step is to open the channel switch 4 and continue the tail material collection work. When there is only one collection barrel 3 left, a new collection barrel 3 can be added, and the above process can be repeated.
[0039] The present application also provides a medicinal glass bottle making machine, including the above-mentioned glass tube tailings collecting device; by arranging the above-mentioned glass tube tailings collecting device on the medicinal glass bottle making machine, it is convenient to recover and reuse the tailings, and when replacing the collection barrel 3, the tailings can be prevented from spilling into the workshop. By setting the flexible pipe 2, the number of collection barrels 3 placed at one time can be increased, the collection efficiency can be improved, the number of operator operations can be reduced, and the production can be guaranteed to be executed in a more orderly and efficient manner.
[0040] The present application also provides a pharmaceutical glass bottle production line, including the above-mentioned pharmaceutical glass bottle bottle making machine; by arranging the pharmaceutical glass bottle bottle making machine on the pharmaceutical glass bottle production line, the efficiency of collecting tail materials can be improved, so that the production of the production line can be carried out more orderly and efficiently.
[0041] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the implementation methods of the present application. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present application should be included in the protection scope of the claims of the present application.
Claims
1. A glass tube tail material collection device, characterized in that: include: A tailings collecting hopper (1) has a material transfer channel (100) inside; the top of the tailings collecting hopper (1) is provided with a material inlet (11) for glass tube tailings (10) to enter the material transfer channel (100), and the bottom of the tailings collecting hopper (1) is provided with a material outlet (12) connected to the material transfer channel (100); A flexible tube (2), the upper end of which is connected to the bottom of the tailings collecting hopper (1), and the discharge port (12) is in communication with the interior of the flexible tube (2); at least two collecting barrels (3), both arranged below the discharge port (12) and used to respectively receive the glass tube tailings (10) discharged from the lower end of the flexible tube (2); and A channel switch (4) is arranged on the tailings collecting hopper (1) and is used to close the material transfer channel (100) after the glass tube tailings (10) received by the current collecting bucket (3) reach a set amount and to open the material transfer channel (100) after the next collecting bucket (3) corresponds to the lower end of the flexible tube (2).
2. The glass tube tail material collection device according to claim 1, characterized in that: The tailings collecting hopper (1) comprises an upper extension section (13), a buffer section (14) and a fixed section (15) which are sequentially connected from top to bottom, the feed port (11) is located in the upper extension section (13), the discharge port (12) is located in the fixed section (15), and the flexible pipe (2) is connected to the fixed section (15).
3. The glass tube tail material collection device according to claim 2, characterized in that: The upward extension section (13) and the fixed section (15) both extend in a vertical direction, and the buffer section (14) extends obliquely.
4. The glass tube tail material collection device according to claim 3, characterized in that: The horizontal cross-sectional dimension of the buffer section (14) gradually decreases from top to bottom.
5. The glass tube tail material collection device according to claim 4, characterized in that: The upward extension section (13), the buffer section (14) and the fixed section (15) all have a rectangular cross-sectional shape.
6. The glass tube tail material collection device according to any one of claims 2 to 5, characterized in that: The channel switch (4) is a gate valve, which is arranged at the bottom end of the buffer section (14).
7. The glass tube tail material collection device according to any one of claims 2 to 5, characterized in that: The flexible tube (2) is fixed to the outer peripheral wall of the fixing section (15) via a tightening piece (21), and the discharge port (12) is located inside the flexible tube (2).
8. The glass tube tail material collection device according to any one of claims 2 to 5, characterized in that: A fixing lug (131) is provided at the top end of the outer wall of the upper extension section (13).
9. A medicinal glass bottle making machine, characterized in that: It comprises the glass tube tail material collecting device as described in any one of claims 1-8.
10. A production line for medicinal glass bottles, characterized in that: It comprises the medicinal glass bottle making machine as claimed in claim 9.