Metal wire winding device

By designing a metal wire winding device including an electric screw, slider, cylinder and push plate, the problem of manually disassembling the winding disc in the prior art is solved, and the automatic disassembly of the winding disc and the efficiency of the metal wire winding is improved.

CN222770365UActive Publication Date: 2025-04-18GANZHOU NANYANGXING METALWIRE CO LTD
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Patent Information

Application Number
CN202421636139.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing metal wire winding operation requires manual disassembly of the winding plate, which is time-consuming and labor-intensive and affects the winding efficiency.

Method used

A metal wire winding device is designed to realize automatic disassembly of the winding disc through the combination of electric screw, slider, cylinder and push plate. The electric screw drives the slider and the movable clamp to move, and the telescopic rod of the cylinder drives the push plate to push the winding plate to get out of the spindle.

Benefits of technology

The automatic disassembly of the winding disc is realized, completely replacing manual operation, and improving the efficiency of metal conductor winding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222770365U_ABST
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Abstract

The utility model relates to the field of wire rod processing, in particular to a metal wire winding device. A metal wire winding device comprises a workbench, a mounting plate, mounting bases, an electric lead screw, a sliding block, a movable clamping block, an air cylinder, a push plate and the like, the mounting plate is mounted on the front side face of the workbench, the two mounting bases are mounted at the top of the mounting plate, the electric lead screw is arranged between the two mounting bases, and the sliding block is in threaded connection with a lead screw body of the electric lead screw; a movable clamping block is rotationally connected to the sliding block, an air cylinder is installed on the top of the workbench, and a push plate is connected to a telescopic rod of the air cylinder. An electric lead screw, a sliding block, an air cylinder and a push plate are additionally arranged, the electric lead screw is controlled to work to drive the sliding block and a movable clamping block to move in the direction away from a wire spool, then a telescopic rod of the air cylinder is controlled to stretch out to drive the push plate to forwards push the wire spool, the wire spool is disengaged from a main shaft, and therefore the wire spool is disassembled. And not only is the original manual operation mode completely replaced, but also the winding efficiency of the metal wire is improved.
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Description

Technical Field

[0001] The utility model relates to the field of wire material processing, in particular to a metal wire winding device. Background Art

[0002] Metal wires usually refer to linear materials made of metal. They have excellent electrical and thermal conductivity, strength and corrosion resistance, and are widely used in electricity, communications, construction, machinery, automobiles, aerospace and other fields. In the wire and cable industry, metal wires are mainly used as conductors, responsible for transmitting current or signals. Metal wires can also be used to manufacture various mechanical parts, springs, meshes, wire ropes, etc. The processing of metal wires includes drawing, rolling and extrusion, etc. Through these processes, metal wires of different specifications and performances can be obtained.

[0003] After the metal wire is processed, it needs to be wound on a winding reel for easy transportation. Currently, automated equipment is usually used for the winding operation. After winding, the winding reel with the metal wire is removed. The winding reel is generally locked on the main shaft by a nut. During the disassembly process, the bolts need to be manually loosened before the winding reel can be removed. This is not only time-consuming and labor-intensive, but also affects the winding efficiency of the metal wire. Utility Model Content

[0004] In order to overcome the shortcomings of the existing metal wire winding operation that requires manual disassembly of the winding drum, which is not only time-consuming and labor-intensive but also affects the winding efficiency of the metal wire, the technical problem to be solved by the utility model is to provide a metal wire winding device that can automatically disassemble the winding drum.

[0005] In order to solve the above technical problems, the utility model provides a metal wire winding device, including a workbench, a mobile frame, a slide rail, a rack, a reduction motor, a gear, a guide wheel, a mounting plate, a mounting seat, an electric screw, a slider, a high-speed motor, a fixed clamping block, a movable clamping block, a spindle, a cylinder and a push plate. A left and a right slide rail are installed on the top of the workbench, a mobile frame is slidably connected between the two slide rails, a left and a right guide wheel are installed on the front side of the mobile frame, an annular groove is opened on the guide wheel along the circumferential direction, a rack is installed on the mobile frame, a reduction motor is installed on the top of the workbench, and the reduction motor A gear is connected to the output shaft, the gear is meshed with the rack, a mounting plate is installed on the front side of the workbench, two mounting seats, one in front and one in the back, are installed on the top of the mounting plate, a guide rod is connected between the two mounting seats, an electric screw is arranged between the two mounting seats, a slider is threadedly connected to the screw rod of the electric screw, the slider is slidingly connected to the guide rod, a movable clamp is rotatably connected to the slider, a high-speed motor is installed on the top of the workbench, the high-speed motor is located on the right side of the reduction motor, a main shaft is connected to the output shaft of the high-speed motor, a fixed clamp is connected to the main shaft, a cylinder is installed on the top of the workbench, and a push plate is connected to the telescopic rod of the cylinder.

[0006] Preferably, a wiping roller is also included. Two wiping rollers are installed symmetrically up and down on the front side of the movable frame, and the wiping roller is located on the left side of the guide wheel.

[0007] Preferably, a shell is also included, and the top of the workbench is equipped with the shell, which can cover the high-speed motor, the reduction motor and the slide rail.

[0008] Preferably, an electric conveyor is also included, and the electric conveyor is arranged at the lower right side of the mounting plate.

[0009] Preferably, the front side of the main shaft is configured as an inclined surface.

[0010] Preferably, the right front side of the mounting plate is inclined.

[0011] The beneficial effect of the utility model is that by adding an electric screw, a slider, a cylinder and a push plate, the electric screw is controlled to drive the slider and the movable clamp to move away from the winding drum, and then the telescopic rod of the cylinder is controlled to extend to drive the push plate to push the winding drum forward, so that the winding drum is separated from the main shaft, thereby completing the automatic disassembly of the winding drum, which not only completely replaces the original manual operation method, but also improves the efficiency of metal wire winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0013] Figure 2 This is a schematic diagram of the first partial three-dimensional structure of the utility model.

[0014] Figure 3 This is a schematic diagram of a second partial three-dimensional structure of the utility model.

[0015] The marks in the accompanying drawings are: 1-workbench, 2-mobile frame, 3-slide rail, 4-rack, 5-reduction motor, 51-gear, 6-wiping roller, 7-guide wheel, 8-mounting plate, 9-mounting seat, 10-electric screw, 11-slider, 12-high-speed motor, 121-fixed clamp, 122-movable clamp, 123-spindle, 13-cylinder, 14-push plate, 15-housing, 16-electric conveyor, 17-winding reel. DETAILED DESCRIPTION

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] A metal wire winding device, such as Figure 1-Figure 3As shown, it includes a workbench 1, a mobile frame 2, a slide rail 3, a rack 4, a reduction motor 5, a gear 51, a wiping roller 6, a guide wheel 7, a mounting plate 8, a mounting seat 9, an electric screw 10, a slider 11, a high-speed motor 12, a fixed clamp 121, a movable clamp 122, a spindle 123, a cylinder 13, a push plate 14, a housing 15 and an electric conveyor 16. A left and a right slide rail 3 are installed on the top of the workbench 1. The mobile frame 2 is slidably connected between the two slide rails 3. The front side of the mobile frame 2 The surface is provided with two guide wheels 7, one on the left and one on the right, and an annular groove is opened in the circumferential direction of the guide wheel 7. Two symmetrical wiping rollers 6 are installed on the front side of the mobile frame 2, and the wiping roller 6 is located on the left side of the guide wheel 7. A rack 4 is installed on the mobile frame 2, and a reduction motor 5 is installed on the top of the workbench 1. A gear 51 is connected to the output shaft of the reduction motor 5, and the gear 51 is meshed with the rack 4. A mounting plate 8 is installed on the front side of the workbench 1, and an electric conveyor 16 is provided at the lower right of the mounting plate 8. The right front side of the mounting plate 8 is inclined The top of the mounting plate 8 is provided with two mounting seats 9, one in front and one in the back, a guide rod is connected between the two mounting seats 9, an electric screw 10 is provided between the two mounting seats 9, a slider 11 is threadedly connected to the screw of the electric screw 10, the slider 11 is slidably connected to the guide rod, and a movable clamp 122 is rotatably connected to the slider 11, a high-speed motor 12 is installed on the top of the workbench 1, the high-speed motor 12 is located on the right side of the reduction motor 5, a spindle 123 is connected to the output shaft of the high-speed motor 12, the front side of the spindle 123 is arranged as an inclined plane, the inclined plane can be guided when the winding drum 17 is installed, so that the workers can install the winding drum 17 on the spindle 123 conveniently, a fixed clamp 121 is connected to the spindle 123, a cylinder 13 is installed on the top of the workbench 1, a push plate 14 is connected to the telescopic rod of the cylinder 13, and a shell 15 is installed on the top of the workbench 1, the shell 15 can cover the high-speed motor 12, the reduction motor 5 and the slide rail 3 to prevent the workers from accidentally touching the reduction motor 5 at work, thereby avoiding safety accidents.

[0018] The processed metal wire is passed through the gap between the two wiping rollers 6, and then the metal wire is stuck into the groove of the guide wheel 7. After that, the metal wire is wound around the winding drum 17 twice to fix the metal wire, and the high-speed motor 12 is controlled to drive the main shaft 123 and the winding drum 17 to rotate, so that the metal wire is wound around the winding drum 17. At the same time, the reduction motor 5 is controlled to drive the gear 51 to rotate forward, so that the rack 4 drives the moving frame 2 to slide forward. At this time, the winding position of the metal wire on the winding drum 17 will also gradually change forward, so that the winding of the metal wire on the winding drum 17 can be made more uniform. When the position of the metal wire on the winding drum 17 can no longer change forward, the reduction motor 5 is controlled to drive the gear 51 to reverse. , so that the rack 4 drives the movable frame 2 to slide backward, so that the movable frame 2 moves backward, and this cycle is repeated until the metal wire completes the winding operation, and then the electric screw 10 is controlled to drive the slider 11 and the movable clamping block 122 to move away from the winding drum 17, and then the telescopic rod of the cylinder 13 is controlled to extend to drive the push plate 14 to push the winding drum 17 forward, so that the winding drum 17 is separated from the main shaft 123, and when the winding drum 17 falls onto the inclined surface on the right front side of the mounting plate 8, the winding drum 17 moves to the right to the electric conveyor 16 under the action of gravity, and the electric conveyor 16 is controlled to work to transfer the winding drum 17 to the next process, thereby completing the automatic disassembly of the winding drum 17, greatly improving the efficiency of the metal wire winding.

[0019] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications, improvements and substitutions can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A metal wire winding device, characterized in that: The invention comprises a workbench (1), a movable frame (2), a slide rail (3), a rack (4), a reduction motor (5), a gear (51), a guide wheel (7), a mounting plate (8), a mounting seat (9), an electric screw (10), a slider (11), a high-speed motor (12), a fixed clamp (121), a movable clamp (122), a spindle (123), a cylinder (13) and a push plate (14). The top of the workbench (1) is provided with a left and a right slide rail (3), the two slide rails (3) are slidably connected with the movable frame (2), the front side of the movable frame (2) is provided with a left and a right guide wheel (7), the guide wheel (7) is provided with an annular groove along the circumference, the movable frame (2) is provided with a rack (4), the top of the workbench (1) is provided with a reduction motor (5), the output shaft of the reduction motor (5) is connected with a gear (51), the gear ( 51) is meshed with the rack (4), a mounting plate (8) is installed on the front side of the workbench (1), and two mounting seats (9) are installed on the top of the mounting plate (8), a guide rod is connected between the two mounting seats (9), an electric screw (10) is arranged between the two mounting seats (9), a slider (11) is threadedly connected to the screw of the electric screw (10), the slider (11) is slidably connected to the guide rod, and a movable clamp (122) is rotatably connected to the slider (11), a high-speed motor (12) is installed on the top of the workbench (1), the high-speed motor (12) is located on the right side of the reduction motor (5), a main shaft (123) is connected to the output shaft of the high-speed motor (12), and a fixed clamp (121) is connected to the main shaft (123), and a cylinder (13) is installed on the top of the workbench (1), and a push plate (14) is connected to the telescopic rod of the cylinder (13).

2. A metal wire winding device according to claim 1, characterized in that: It also includes a wiping roller (6). Two wiping rollers (6) are installed on the front side of the moving frame (2) in an upper and lower symmetrical manner. The wiping roller (6) is located on the left side of the guide wheel (7).

3. A metal wire winding device according to claim 2, characterized in that: It also includes a shell (15), which is installed on the top of the workbench (1), and the shell (15) can cover the high-speed motor (12), the reduction motor (5) and the slide rail (3).

4. A metal wire winding device according to claim 3, characterized in that: It also includes an electric conveyor (16), which is arranged at the lower right side of the mounting plate (8).

5. A metal wire winding device according to claim 4, characterized in that: The front side of the main shaft (123) is arranged to be an inclined surface.

6. A metal wire winding device according to claim 5, characterized in that: The right front side of the mounting plate (8) is arranged to be inclined.