Environment-friendly HVM membrane filter used in brine process
By introducing auxiliary cleaning components and cleaning mechanisms into the Chloride filter, and using backflush cleaning and vibration cleaning technology, the problems of Chloride membrane scale and membrane contamination during the brine filtration process are solved, filtration efficiency and equipment life are improved, and energy consumption and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421553586.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing Kai Membrane Filters are prone to scaling and membrane contamination due to the accumulation of salt and impurities during the brine filtration process, which affects filtration efficiency and increases energy consumption and maintenance costs.
An environmentally friendly Kem membrane filter is designed, using auxiliary cleaning components and cleaning mechanisms to effectively remove impurities and dirt on the surface of Kem membrane through backlash cleaning and vibration cleaning to maintain the filtering effect.
Through backlash cleaning and vibration cleaning, the filtration efficiency of the Kai Membrane filter is significantly improved, the service life of the equipment is extended, energy consumption and maintenance costs are reduced, and the long-term brine filtration and concentration effect is achieved.
Smart Images

Figure CN222770664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brine treatment equipment, in particular to an environmentally friendly Kay membrane filter used in a brine process. Background Art
[0002] In the brine process, the Kai membrane filter is usually used for the concentration and purification of brine. During the use of the Kai membrane filter, the Kai membrane filter can help separate the water molecules in the brine from the salt molecules through the characteristics of its microporous membrane or ultrafiltration membrane to achieve the concentration of the brine, which helps to increase the salt concentration of the brine, making it easier to carry out subsequent crystallization and collection. At the same time, compared with the traditional evaporation concentration process, the use of the Kai membrane filter for the concentration and purification of brine can usually save energy because it can achieve the concentration of brine at a lower temperature, reduce energy consumption, and be more environmentally friendly;
[0003] The prior art with patent number CN 211644712 U discloses: comprising a tank body, a crude brine storage tank and a refined brine storage tank, a filter membrane assembly is installed in the tank body, an overflow pipeline and a crude brine pipeline are installed in sequence from top to bottom on the left side of the tank body, and the other ends of the overflow pipeline and the crude brine pipeline extend into the crude brine storage tank. The fully automatic membrane filter used in the brine process achieves the advantages of good equipment operation, improved production environment, reduced maintenance costs and good fluid control characteristics. The utility model improves the selection of pneumatic butterfly valves, which not only greatly saves costs, but also greatly improves the production environment and solves the problem of short service life of the filter flexible valve;
[0004] The above patent document discloses a fully automatic membrane filter used in the brine process to solve the problem of damage to the inner tank caused by frequent opening and closing of the flexible valve; although the membrane filter of the above patent can solve the defects of the flexible valve in the membrane filter, it is found in the actual filtration of brine by the membrane filter that since the brine contains a large amount of salt and impurities, it is easy to cause scaling on the surface of the membrane, affecting the filtration effect. At the same time, the brine may contain microorganisms, organic matter or other particulate matter, which will adhere to the surface of the membrane, causing membrane contamination problems, which can easily reduce the filtration efficiency of the membrane filter and increase energy consumption and maintenance costs.
[0005] In summary, there is a need for an environmentally friendly membrane filter that can easily maintain the salt water filtration and concentration effect for a long time. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides an environmentally friendly membrane filter used in a brine process, which solves the problems mentioned in the background technology.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] An environmentally friendly membrane filter for use in a salt water process comprises a filter box, wherein a filter chamber is formed inside the filter box, a partition plate 1 and a partition plate 2 are provided on the bottom surface of the middle of the filter chamber, a filter mechanism for filtering concentrated salt water is provided above the partition plates 1 and 2, a support plate 1 is provided at the bottom of the filter chamber A end, a support plate 2 is provided at the bottom of the filter chamber B end, and auxiliary cleaning components for maintaining the filtering effect of the filter mechanism are provided on the top surfaces of the support plates 1 and 2;
[0009] The support plate 1 and the support plate 2 are arranged opposite to each other, and both the support plate 1 and the support plate 2 are L-shaped structures, and the auxiliary cleaning components are arranged opposite to each other on the top surfaces of the support plate 1 and the support plate 2;
[0010] The auxiliary cleaning component includes a push plate, an installation box, a second motor, a driving disk, a movable rod, a push rod and a sealing ring. The push plate is arranged on the top surfaces of the first support plate and the second support plate. The outer side of the push plate slides in contact with the inner wall of the filter chamber and the top surface of the push plate. The installation box is fixedly installed inside the filter box. The second motor is arranged inside the installation box. The output end of the second motor is provided with a driving disk. The outer side of the driving disk is provided with a movable rod. The end of the movable rod is provided with a push rod. The movable rod is rotatably connected to the driving disk and the push rod. The push rod slides in engagement with the installation box. The end of the push rod facing away from the movable rod is fixedly connected to the push plate.
[0011] Furthermore, a sealing ring is provided on the edge of the push plate, and the sealing ring has an elastic structure. The sealing ring slides in contact with the inner wall of the filter cavity and the top surface of the first support plate and the top surface of the second support plate.
[0012] Furthermore, a water inlet pipe is provided on the top surface of the filter box, one end of which passes through the interior of the filter box, and a water outlet end of the water inlet pipe is located between support plate 1 and partition plate 1. A drain pipe is provided on the bottom surface of the filter box, and the water inlet end of the drain pipe is located between partition plate 2 and support plate 2.
[0013] Furthermore, the filtering mechanism includes an installation frame 1, a membrane filter element, an installation frame 2 and a filter screen. The installation frame 1 is arranged on the top of the partition 2, and the membrane filter element is arranged inside the installation frame 1. The installation frame 2 is arranged on the top surface of the partition 2 and the filter screen is arranged inside the installation frame 2.
[0014] Furthermore, a cleaning mechanism is provided on one side of the installation frame 1 and the installation frame 2 for filtering brine, and the cleaning mechanism includes a cleaning box, a mounting rod, a waveguide rod and a motor 1. The cleaning box is fixedly arranged on the side of the installation frame 1 and the installation frame 2, and two groups of cleaning boxes are provided in mirror image. A mounting rod is provided between the cleaning boxes, and a waveguide rod is provided on the outside of the mounting rod. A plurality of groups of waveguide rods are provided on the outside of the mounting rod at equal intervals, and the side of the waveguide rod is in contact with the side of the membrane filter element and the side of the filter screen, and a motor 1 is provided inside the cleaning box.
[0015] Furthermore, a collection area is formed between the support plate 1 and the partition plate 1, and between the partition plate 1 and the partition plate 2. A collection component is provided inside the collection area. The collection component includes a collection cylinder, a slag discharge pipe and a control valve. The collection cylinder is located at the bottom of the collection area. The middle part of the collection cylinder is a conical structure. A slag discharge pipe is provided at the bottom of the collection cylinder. The slag discharge pipe extends to the outside of the filter box. A control valve is provided in the middle of the slag discharge pipe.
[0016] The utility model provides an environmentally friendly membrane filter used in a brine process. Compared with the prior art, it has the following beneficial effects:
[0017] The push plate in the auxiliary cleaning component pushes the salt water solution passing through the membrane filter element and the solution passing through the filter screen, so that the salt water solution can reversely pass through the membrane filter element and the filter screen to achieve the effect of backwash cleaning, thereby facilitating the membrane filter to maintain the salt water filtration and concentration effect for a long time;
[0018] When the brine solution backwashes the filter screen and the membrane filter element, the motor in the cleaning mechanism starts to work, vibrating the mounting rod and the waveguide rod. The waveguide rod transmits the vibration wave to the filter screen and the membrane filter element, thereby assisting the impurities adsorbed and filtered on the surface of the filter screen and the membrane filter element to fall off, thereby improving the backwash cleaning effect of the membrane filter;
[0019] The conical collecting cylinder provided in the collecting assembly can collect impurities in the salt water solution, thereby facilitating the discharge of the impurities filtered and purified by the filtering mechanism from the membrane filter, which is beneficial to maintaining the cleanliness of the interior of the membrane filter for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 The utility model shows a schematic structural diagram of an environmentally friendly Kai membrane filter used in a brine process;
[0022] Figure 2 A distribution diagram of the cleaning mechanism of the utility model is shown;
[0023] Figure 3 The structure diagram of the filter mechanism of the utility model is shown;
[0024] Figure 4 A schematic structural diagram of the auxiliary cleaning component of the utility model is shown;
[0025] Figure 5The schematic diagram of the structure of the cleaning mechanism of the utility model is shown;
[0026] As shown in the figure: 1. Filter box; 11. Support plate 1; 12. Partition plate 1; 13. Partition plate 2; 14. Support plate 2; 15. Water inlet pipe; 16. Drain pipe; 2. Collecting assembly; 21. Collecting cylinder; 22. Slag discharge pipe; 23. Control valve; 3. Filter mechanism; 31. Mounting frame 1; 32. Kai membrane filter element; 33. Mounting frame 2; 34. Filter screen; 4. Cleaning mechanism; 41. Cleaning box; 42. Mounting rod; 43. Waveguide rod; 44. Motor 1; 5. Auxiliary cleaning assembly; 51. Push plate; 52. Mounting box; 53. Motor 2; 54. Drive disk; 55. Movable rod; 56. Push rod; 57. Sealing ring. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0028] In order to solve the technical problems in the background technology, the following environmentally friendly Kai membrane filter for use in the brine process is provided:
[0029] Combination Figure 1-Figure 4As shown, the utility model provides an environmentally friendly membrane filter for use in a salt water process, comprising a filter box 1, wherein a filter chamber is formed inside the filter box 1, a partition 12 and a partition 2 13 are provided on the bottom surface of the middle of the filter chamber, a filter mechanism 3 for filtering concentrated salt water is provided above the partition 12 and the partition 2 13, a support plate 11 is provided at the bottom of the filter chamber A end, a support plate 2 14 is provided at the bottom of the filter chamber B end, and the top surfaces of the support plates 11 and 14 are provided with auxiliary cleaning components 5 for maintaining the filtering effect of the filtering mechanism 3; the support plates 11 and 14 are arranged opposite to each other, and the support plates 11 and 14 are both L-shaped structures, and the auxiliary cleaning components 5 are arranged opposite to each other on the top surfaces of the support plates 11 and 14; the relatively arranged auxiliary cleaning components 5 are convenient for assisting the salt water solution to backwash the filtering mechanism 3 in two directions in the filtering chamber, so as to achieve the purpose of cleaning the filtering mechanism 3; the auxiliary cleaning components 5 include a push plate 51, The installation box 52, the motor 2 53, the driving disk 54, the movable rod 55, the push rod 56 and the sealing ring 57, the push plate 51 is arranged on the top surface of the support plate 1 11 and the support plate 2 14, the outer side of the push plate 51 is fitted and slid with the inner wall of the filter chamber and the top surface of the push plate 51, the installation box 52 is fixedly installed inside the filter box 1, the installation box 52 is provided with the motor 2 53, the output end of the motor 2 53 is provided with a driving disk 54, the outer side of the driving disk 54 is provided with a movable rod 55, and the end of the movable rod 55 is provided with a push rod 56, the movable rod 55 and the driving disk 54 and the push rod 56 are all rotatably connected, the push rod 56 is engaged and slid with the installation box 52, and the end of the push rod 56 away from the movable rod 55 is fixedly connected with the push plate 51; the motor can provide power for the movement of the push plate 51; under the movement of the push plate 51, the brine solvent in the filter chamber can be pushed to reversely flush the filter mechanism 3, and the impurities filtered and adsorbed on the surface of the filter mechanism 3 can be cleaned;
[0030] In this embodiment, a sealing ring 57 is provided at the edge of the push plate 51. The sealing ring 57 is an elastic structure. The sealing ring 57 slides in contact with the inner wall of the filter chamber and the top surface of the support plate 1 11 and the top surface of the support plate 2 14. The sealing ring 57 provided at the edge of the push plate 51 can improve the effect of the push plate 51 in pushing the salt solution when the push plate 51 moves.
[0031] In this embodiment, a water inlet pipe 15 is provided on the top surface of the filter box 1, one end of the water inlet pipe 15 penetrates into the interior of the filter box 1, and the water outlet end of the water inlet pipe 15 is located between the support plate 11 and the partition plate 12. A drain pipe 16 is provided on the bottom surface of the filter box 1, and the water inlet end of the drain pipe 16 is located between the partition plate 13 and the support plate 14; a valve is provided on the outside of the drain pipe 16, and the drain pipe 16 can isolate the saline solution in the filter chamber through the valve when the push plate 51 moves, so as to ensure that the salt water can backwash the filter mechanism 3;
[0032] In this embodiment, the filter mechanism 3 includes a mounting frame 1 31, a membrane filter element 32, a mounting frame 2 33 and a filter screen 34. The mounting frame 1 31 is arranged on the top of the partition 2 13, and the membrane filter element 32 is arranged inside the mounting frame 1 31. The mounting frame 2 33 is arranged on the top surface of the partition 2 13, and the filter screen 34 is arranged inside the mounting frame 2 33; after the salt water enters the filter box 1, the filter screen 34 can filter and isolate the larger substances in the salt water solution that are easy to clog and contaminate the membrane filter element 32, so as to reduce the risk of contamination of the membrane filter element 32 and maintain the effect of filtering the salt water by the membrane filter element 32;
[0033] The implementation principle of the first embodiment is as follows: after the brine solution to be purified and filtered enters the filter box 1 through the water inlet pipe 15, the brine solution will first pass through the filter screen 34 in the filter mechanism 3. After filtering the components that may contaminate the membrane in the brine through the filter screen 34, the brine will pass through the membrane filter element 32. The membrane filter will help separate the water molecules in the brine from the salt molecules through the characteristics of its microporous membrane or ultrafiltration membrane, thereby concentrating the brine. After the membrane filter has been used for a long time, the push plates 51 in the two relatively distributed auxiliary cleaning components 5 will reciprocate under the drive of the motor. At this time, the valve of the drain pipe 16 closes the drain pipe 16. The brine solution that passes through the membrane filter element 32 and the solution that passes through the filter screen 34 will reversely pass through the membrane filter element 32 and the filter screen 34 under the push of the push plate 51, thereby achieving the effect of backwashing cleaning, thereby facilitating the membrane filter to maintain the brine filtration and concentration effect for a long time. Example
[0034] like Figure 1-Figure 5 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0035] In order to enable the Kai membrane filter to achieve the function of maintaining the filtering effect for a long time, it is necessary to be able to collect and remove the impurities filtered and cleaned in the filter in real time. Therefore, this embodiment provides the following design:
[0036] A cleaning mechanism 4 is provided on one side of the installation frame 1 31 and the installation frame 2 33 for filtering salt water. The cleaning mechanism 4 includes a cleaning box 41, a mounting rod 42, a waveguide rod 43 and a motor 1 44. The cleaning box 41 is fixedly arranged on the side of the installation frame 1 31 and the installation frame 2 33. Two groups of cleaning boxes 41 are mirror-imaged. A mounting rod 42 is arranged between the cleaning boxes 41. A waveguide rod 43 is arranged on the outside of the mounting rod 42. Multiple groups of waveguide rods 43 are arranged on the outside of the mounting rod 42 at equal intervals. The side of the waveguide rod 43 is connected to the membrane filter element. The side of the filter 32 and the side of the filter screen 34 are in close contact, and a motor 44 is provided inside the cleaning box 41; the motor 44 is a vibration motor, and when the salt water solution backwashes the filter screen 34 and the membrane filter element 32, the motor 44 works to vibrate the mounting rod 42 and the waveguide rod 43, and the waveguide rod 43 transmits the vibration wave to the filter screen 34 and the membrane filter element 32, thereby assisting the impurities adsorbed and filtered on the surface of the filter screen 34 and the membrane filter element 32 to fall off, so as to improve the backwashing cleaning effect of the membrane filter;
[0037] In this embodiment, a collecting area is formed between the support plate 11 and the partition plate 12, and between the partition plate 12 and the partition plate 2 13. A collecting assembly 2 is provided inside the collecting area. The collecting assembly 2 includes a collecting cylinder 21, a slag discharge pipe 22 and a control valve 23. The collecting cylinder 21 is located at the bottom of the collecting area, and the middle of the collecting cylinder 21 is a conical structure. A slag discharge pipe 22 is provided at the bottom of the collecting cylinder 21, and the slag discharge pipe 22 runs through the outside of the filter box 1. A control valve 23 is provided in the middle of the slag discharge pipe 22; after the impurities are cleaned on the surface of the filter screen 34 and the surface of the membrane filter element 32, the conical collecting cylinder 21 in the collecting assembly 2 will collect impurities in the brine solution, thereby facilitating the impurities filtered and purified by the filter mechanism 3 to be discharged from the membrane filter, which is beneficial to maintaining the cleanliness of the inside of the membrane filter;
[0038] The implementation principle of the second embodiment is as follows: when the auxiliary cleaning component 5 drives the salt solution to backwash the filter screen 34 and the membrane filter element 32, the motor 1 44 in the cleaning mechanism 4 works to vibrate the mounting rod 42 and the waveguide rod 43. The vibration of the mounting rod 42 and the waveguide rod 43 transmits the vibration wave to the filter screen 34 and the membrane filter element 32. Under the action of the vibration, the cleaning effect of the salt solution backwashing the filter screen 34 and the membrane filter element 32 can be improved.
[0039] After the brine solution backwashes the filter screen 34 and the membrane filter element 32, the cleaned impurities will settle downward and fall into the collection cylinder 21 in the collection component 2. The conical collection cylinder 21 will gather the impurities filtered and isolated in the brine solution, so that the impurities can be discharged from the membrane filter through the slag discharge pipe 22 at a later time.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An environmentally friendly membrane filter used in a brine process, characterized in that: The invention comprises a filter box (1), wherein a filter chamber is formed inside the filter box (1), a partition plate 1 (12) and a partition plate 2 (13) are provided on the bottom surface of the middle part of the filter chamber, a filter mechanism (3) for filtering concentrated salt water is provided above the partition plate 1 (12) and the partition plate 2 (13), a support plate 1 (11) is provided at the bottom of the filter chamber A end, a support plate 2 (14) is provided at the bottom of the filter chamber B end, and an auxiliary cleaning component (5) for maintaining the filtering effect of the filter mechanism (3) is provided on the top surfaces of the support plate 1 (11) and the support plate 2 (14); The support plate 1 (11) and the support plate 2 (14) are arranged opposite to each other, and both the support plate 1 (11) and the support plate 2 (14) are L-shaped structures, and the auxiliary cleaning component (5) is arranged opposite to each other on the top surfaces of the support plate 1 (11) and the support plate 2 (14); The auxiliary cleaning assembly (5) comprises a push plate (51), a mounting box (52), a second motor (53), a driving disk (54), a movable rod (55), a push rod (56) and a sealing ring (57). The push plate (51) is arranged on the top surfaces of the first support plate (11) and the second support plate (14). The outer side of the push plate (51) is slidably fitted with the inner wall of the filter chamber and the top surface of the push plate (51). The mounting box (52) is fixedly mounted inside the filter box (1). The second motor (53) is arranged inside the mounting box (52). The output end of the second motor (53) is provided with a driving disk (54). The outer side of the driving disk (54) is provided with a movable rod (55). The end of the movable rod (55) is provided with a push rod (56). The movable rod (55) is rotatably connected to the driving disk (54) and the push rod (56). The push rod (56) is slidably fitted with the mounting box (52). The end of the push rod (56) away from the movable rod (55) is fixedly connected to the push plate (51).
2. The environmentally friendly membrane filter used in the brine process according to claim 1, characterized in that: The push plate (51) is provided with a sealing ring (57) at the edge thereof. The sealing ring (57) is of an elastic structure and slides in contact with the inner wall of the filter chamber and the top surface of the first support plate (11) and the top surface of the second support plate (14).
3. The environmentally friendly membrane filter used in the brine process according to claim 1, characterized in that: The top surface of the filter box (1) is provided with a water inlet pipe (15), one end of which penetrates into the interior of the filter box (1), and a water outlet end of the water inlet pipe (15) is located between the first support plate (11) and the first partition plate (12). The bottom surface of the filter box (1) is provided with a drainage pipe (16), and the water inlet end of the drainage pipe (16) is located between the second partition plate (13) and the second support plate (14).
4. The environmentally friendly membrane filter used in the brine process according to claim 3, characterized in that: The filtering mechanism (3) comprises a first mounting frame (31), a membrane filter element (32), a second mounting frame (33) and a filter screen (34); the first mounting frame (31) is arranged on the top of the second partition (13); the membrane filter element (32) is arranged inside the first mounting frame (31); the second mounting frame (33) is arranged on the top surface of the second partition (13); the filter screen (34) is arranged inside the second mounting frame (33).
5. The environmentally friendly Kai membrane filter used in the brine process according to claim 4, characterized in that: A cleaning mechanism (4) is provided on one side of the installation frame 1 (31) and the installation frame 2 (33) for filtering salt water. The cleaning mechanism (4) comprises a cleaning box (41), a mounting rod (42), a waveguide rod (43) and a motor 1 (44). The cleaning box (41) is fixedly arranged on the side of the installation frame 1 (31) and the installation frame 2 (33). Two groups of cleaning boxes (41) are provided in mirror image. A mounting rod (42) is provided between the cleaning boxes (41). A waveguide rod (43) is provided on the outside of the mounting rod (42). Multiple groups of waveguide rods (43) are provided on the outside of the mounting rod (42) at equal intervals. The side of the waveguide rod (43) is in close contact with the side of the membrane filter element (32) and the side of the filter screen (34). A motor 1 (44) is provided inside the cleaning box (41).
6. The environmentally friendly membrane filter used in the brine process according to claim 1, characterized in that: A collection area is formed between the support plate 1 (11) and the partition plate 1 (12), and between the partition plate 1 (12) and the partition plate 2 (13). A collection assembly (2) is provided inside the collection area. The collection assembly (2) comprises a collection cylinder (21), a slag discharge pipe (22) and a control valve (23). The collection cylinder (21) is located at the bottom of the collection area. The middle of the collection cylinder (21) is in a conical structure. A slag discharge pipe (22) is provided at the bottom of the collection cylinder (21). The slag discharge pipe (22) extends to the outside of the filter box (1). A control valve (23) is provided in the middle of the slag discharge pipe (22).
Citation Information
Patent Citations
Full-automatic Kjeldahl membrane filter used in brine process
CN211644712U