Ultrathin flexible glass micro-etching device
By designing an ultra-thin flexible glass micro-etching device, the spray head of the spray unit removes the residual etching liquid on the surface, solving the problem of uneven acid etching and improving product quality.
Patent Information
- Application Number
- CN202420567892.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-03-22
AI Technical Summary
After the micro-etching process of ultra-thin flexible glass, the etching liquid remaining on the surface can easily lead to uneven acid etching problems, affecting product yield.
An ultra-thin flexible glass microetching device is designed, including a medicine tank unit and a spray unit. The medicine liquid tank unit is equipped with a main tank and a spray head. The nozzle is located above the main tank. Ultra-thin flexible glass can be sprayed after the micro-etching process to remove etching liquid remaining on the surface.
Effectively removes the residual etching liquid on the surface of ultra-thin flexible glass, avoiding the problem of uneven acid etching and improving product quality.
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Figure CN222770764U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of ultra-thin flexible glass production, and specifically relates to an ultra-thin flexible glass micro-etching device. Background Art
[0002] Ultra-thin flexible glass has the characteristics of ultra-thinness, wear resistance, good light transmittance, high strength, bendability, and good resilience. In order to improve the surface strength of the current ultra-thin flexible glass cover, potassium nitrate in a high-temperature molten state is often used for sodium-potassium ion replacement to achieve the purpose of chemical tempering. However, due to the increase in product stress after tempering and product expansion, micro-cracks on the surface of the product are caused, resulting in a significant decrease in the impact resistance of the glass surface. The in-plane micro-etching technology can effectively passivate the cracks and edge collapse in the glass surface, but the etching liquid residual on the surface of the ultra-thin flexible glass when the basket is lifted can easily cause uneven acid etching on the product surface, affecting the product yield.
[0003] To solve the above problems, patent document CN114436547A discloses a method for manufacturing and processing flexible glass products, comprising the following steps: step 1: attaching a glass raw material to a carrier plate I through an adhesive composition to fix the glass raw material to the carrier plate I; step 2: chemically etching and thinning the fixed glass raw material and the carrier plate I and / or physically grinding and polishing the fixed glass raw material and the carrier plate I to thin the glass raw material to a specified thickness and remove its surface appearance defects to obtain a flexible glass fixed by the carrier plate I; step 3: laminating one or more pieces of flexible glass fixed by the carrier plate I with the carrier plate II through an adhesive composition, and then cutting and CNC forming to obtain a flexible glass I fixed by the carrier plate II; step 4: separating the carrier plate I, the carrier plate II and the flexible glass fixed by the carrier plate II through ultraviolet light irradiation and / or heat treatment to obtain a flexible glass I; step 5: tempering the flexible glass I in step 4 to obtain a flexible glass product, but this application cannot solve the above problems. Utility Model Content
[0004] The utility model is designed to solve the above problems, and aims to provide an ultra-thin flexible glass micro-etching device that can remove the etching liquid remaining on the surface of the ultra-thin flexible glass after the micro-etching process, can avoid the problem of uneven acid etching on the surface of the ultra-thin flexible glass, and can improve the quality of the ultra-thin flexible glass product. In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] The utility model provides an ultra-thin flexible glass micro-etching device, which has the following characteristics: it comprises a liquid medicine tank unit and a spray unit, the liquid medicine tank unit comprises a main tank, micro-etching liquid medicine is stored in the main tank, the ultra-thin flexible glass is immersed in the main tank, and the spray unit comprises a spray head, which is located above the main tank.
[0006] The ultra-thin flexible glass micro-etching device provided by the utility model may also have such a feature that the liquid medicine tank unit further includes a sub-tank and a connecting pipeline, and the two ends of the connecting pipeline are respectively connected to the main tank and the sub-tank.
[0007] The ultra-thin flexible glass micro-etching device provided by the utility model may also have such a feature that a first liquid level hole is provided on the main tank, and a second liquid level hole is provided on the auxiliary tank, the height of the first liquid level hole is higher than the height of the second liquid level hole, and the two ends of the connecting pipeline are respectively connected to the first liquid level hole and the second liquid level hole.
[0008] The ultra-thin flexible glass micro-etching device provided by the utility model may also have such a feature that the liquid medicine tank unit also includes a drainage tank and a drainage pipeline, a third liquid level hole is provided on the auxiliary tank, a fourth liquid level hole is provided on the drainage tank, and both ends of the drainage pipeline are respectively connected to the third liquid level hole and the fourth liquid level hole.
[0009] The ultra-thin flexible glass micro-etching device provided by the utility model may also have the following characteristics: a circulation pump and a first valve are provided on the connecting pipeline, and a second valve is provided on the drainage pipeline.
[0010] The ultra-thin flexible glass micro-etching device provided by the utility model may also have such a feature that the spray unit further includes a spray pipeline and a spray tank, and both ends of the spray pipeline are respectively connected to the spray tank and the spray head.
[0011] The ultra-thin flexible glass micro-etching device provided by the utility model may also have the following feature: a spray pump is provided on the spray pipeline.
[0012] The technical effect of the utility model is as follows: the ultra-thin flexible glass micro-etching device provided by the utility model comprises a liquid medicine tank unit and a spray unit, the liquid medicine tank unit comprises a main tank, micro-etching liquid is stored in the main tank, the ultra-thin flexible glass is placed in a basket so that the ultra-thin flexible glass is immersed in the main tank, the micro-etching liquid can effectively passivate cracks and edge collapse on the surface of the ultra-thin flexible glass, and improve the quality of the ultra-thin flexible glass product, the spray unit comprises a nozzle, and the nozzle is located above the main tank. After the micro-etching process of the ultra-thin flexible glass, the basket is lifted, and the nozzle can spray the ultra-thin flexible glass, thereby reducing the residual micro-etching liquid on the surface of the ultra-thin flexible glass, and avoiding the problem of uneven acid etching of the ultra-thin flexible glass caused by the residual micro-etching liquid.
[0013] Therefore, the ultra-thin flexible glass micro-etching device provided by the utility model can remove the etching liquid remaining on the surface of the ultra-thin flexible glass after the micro-etching process, can avoid the problem of uneven acid etching on the surface of the ultra-thin flexible glass, and can improve the quality of the ultra-thin flexible glass product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] This specification includes the following drawings, which show the following contents:
[0015] Figure 1 It is a simplified structural diagram of the ultra-thin flexible glass micro-etching device in the embodiment of the utility model.
[0016] Marked in the figure: 10-medicine liquid tank unit, 11-main tank, 111-first liquid level hole, 12-auxiliary tank, 121-second liquid level hole, 122-third liquid level hole, 13-connecting pipeline, 131-circulation pump, 132-first valve, 14-drainage tank, 141-fourth liquid level hole, 15-drainage pipeline, 151-second valve, 20-spray unit, 21-spray head, 22-spray pipeline, 221-spray pump, 23-spray tank. DETAILED DESCRIPTION
[0017] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and facilitating their implementation.
[0018] Figure 1 It is a simplified structural diagram of the ultra-thin flexible glass micro-etching device in the embodiment of the utility model.
[0019] like Figure 1 As shown, the ultra-thin flexible glass micro-etching device provided by the utility model includes a liquid medicine tank unit 10 and a spray unit 20 .
[0020] The liquid medicine tank unit 10 includes a main tank 11, in which micro-etching liquid is stored. The ultra-thin flexible glass is placed in a basket, and the basket is placed in the main tank 11, so that the micro-etching liquid in the main tank 11 can immerse the ultra-thin flexible glass, thereby micro-etching the ultra-thin flexible glass, effectively passivating cracks and edge collapse on the surface of the ultra-thin flexible glass, and improving the product quality of the ultra-thin flexible glass.
[0021] The liquid medicine tank unit 10 further includes a sub-tank 12 and a connecting pipe 13 , and both ends of the connecting pipe 13 are connected to the main tank 11 and the sub-tank 12 , respectively. A first liquid level hole 111 is provided on the main tank 11, and the first liquid level hole 111 is located at the top of the main tank 11. A second liquid level hole 121 is provided on the sub-tank 12, and the second liquid level hole 121 is located at the bottom of the sub-tank 12. The height of the first liquid level hole 111 is higher than the height of the second liquid level hole 121. Both ends of the connecting pipeline 13 are respectively connected with the first liquid level hole 111 and the second liquid level hole 121, so that when the liquid level in the main tank 11 is too high, the micro-etching liquid can enter the connecting pipeline 13 through the first liquid level hole 111, and then enter the sub-tank 12 through the second liquid level hole 121, so as to avoid the basket being placed in the main tank 11, the liquid level rising, and the micro-etching liquid overflowing the main tank 11, thereby avoiding the waste of the micro-etching liquid, and the overflowed micro-etching liquid can be collected by the sub-tank 12 and the connecting pipeline 13.
[0022] A circulation pump 131 and a first valve 132 are provided on the connecting pipeline 13. The circulation pump 131 can pump the micro-etching solution in the auxiliary tank 12 into the main tank 11 for recycling, thereby reducing production costs. The first valve 132 can control the circulation or closing of the connecting pipeline 13 by opening or closing.
[0023] The liquid medicine tank unit 10 also includes a drainage tank 14 and a drainage pipeline 15. A third liquid level hole 122 is also provided on the auxiliary tank 12, and a fourth liquid level hole 141 is provided on the drainage tank 14. Both ends of the drainage pipeline 15 are respectively connected to the third liquid level hole 122 and the fourth liquid level hole 141, thereby connecting the auxiliary tank 12 and the drainage tank 14. A second valve 151 is provided on the drainage pipeline 15. The second valve 151 can control the flow or closing of the drainage pipeline 15 by opening or closing. By opening the first valve 132 and the second valve 151, the micro-etching liquid in the main tank 11 and the auxiliary tank 12 that has been used for a period of time can be discharged, which is convenient for the operator to replace the new micro-etching liquid and ensure the micro-etching effect.
[0024] The spray unit 20 includes a spray head 21, a spray pipeline 22 and a spray tank 23. The spray head 21 is located above the main tank 11. Both ends of the spray pipeline 22 are connected to the spray head 21 and the spray tank 23 respectively. The spray pipeline 22 is provided with a spray pump 221, and the spray tank 23 can store spray liquid. When the spray pump 221 is working, the spray liquid in the spray tank 23 can be pumped into the spray head 21 through the spray pipeline 22. The spray head 21 then sprays the spray liquid onto the ultra-thin flexible glass, thereby removing the residual micro-etching liquid on the surface of the ultra-thin flexible glass, effectively avoiding the problem of uneven surface acid etching caused by the micro-etching liquid, thereby improving the quality of the product.
[0025] The spray pump 221 is a magnetic timing pump, which can set the spray time and automatically stop working after the spray time is over, thereby improving the efficiency of spraying.
[0026] Functions and Effects of the Embodiments
[0027] The ultra-thin flexible glass micro-etching device provided by the utility model comprises a liquid medicine tank unit 10 and a spray unit 20, the liquid medicine tank unit 10 comprises a main tank 11, micro-etching liquid is stored in the main tank 11, the ultra-thin flexible glass is placed in a basket so that the ultra-thin flexible glass is immersed in the main tank 11, the micro-etching liquid can effectively passivate cracks and broken edges on the surface of the ultra-thin flexible glass, and improve the quality of the ultra-thin flexible glass product, the spray unit 20 comprises a nozzle 21, and the nozzle 21 is located above the main tank 11, after the ultra-thin flexible glass micro-etching process, the basket is lifted, and the nozzle 21 can spray the ultra-thin flexible glass, thereby reducing the residual micro-etching liquid on the surface of the ultra-thin flexible glass, and avoiding the problem of uneven acid etching of the ultra-thin flexible glass caused by the residual micro-etching liquid, the ultra-thin flexible glass micro-etching device provided by the utility model can remove the residual etching liquid on the surface of the ultra-thin flexible glass after the micro-etching process, can avoid the problem of uneven acid etching on the surface of the ultra-thin flexible glass, and can improve the quality of the ultra-thin flexible glass product.
[0028] The liquid medicine tank unit 10 further includes a sub-tank 12 and a connecting pipe 13 , and both ends of the connecting pipe 13 are connected to the main tank 11 and the sub-tank 12 , respectively. A first liquid level hole 111 is provided on the main tank 11, and the first liquid level hole 111 is located at the top of the main tank 11. A second liquid level hole 121 is provided on the sub-tank 12, and the second liquid level hole 121 is located at the bottom of the sub-tank 12. The height of the first liquid level hole 111 is higher than the height of the second liquid level hole 121. Both ends of the connecting pipeline 13 are respectively connected with the first liquid level hole 111 and the second liquid level hole 121, so that when the liquid level in the main tank 11 is too high, the micro-etching liquid can enter the connecting pipeline 13 through the first liquid level hole 111, and then enter the sub-tank 12 through the second liquid level hole 121, so as to avoid the basket being placed in the main tank 11, the liquid level rising, and the micro-etching liquid overflowing the main tank 11, thereby avoiding the waste of the micro-etching liquid, and the overflowed micro-etching liquid can be collected by the sub-tank 12 and the connecting pipeline 13.
[0029] When the spray pump 221 is working, it can pump the spray liquid in the spray tank 23 into the nozzle 21 through the spray pipe 22, and the nozzle 21 then sprays the spray liquid onto the ultra-thin flexible glass, thereby removing the micro-etching liquid remaining on the surface of the ultra-thin flexible glass, effectively avoiding the problem of uneven surface acid etching caused by the micro-etching liquid, thereby improving the quality of the product.
[0030] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. An ultra-thin flexible glass micro-etching device, characterized in that: The invention comprises a liquid medicine tank unit (10) and a spray unit (20), wherein the liquid medicine tank unit (10) comprises a main tank (11), wherein micro-etching liquid medicine is stored in the main tank (11), wherein the ultra-thin flexible glass is immersed in the main tank (11), and wherein the spray unit (20) comprises a spray head (21), wherein the spray head (21) is located above the main tank (11).
2. The ultra-thin flexible glass micro-etching device according to claim 1, characterized in that: The liquid medicine tank unit (10) further comprises a sub-tank (12) and a connecting pipeline (13), and both ends of the connecting pipeline (13) are respectively connected to the main tank (11) and the sub-tank (12).
3. The ultra-thin flexible glass micro-etching device according to claim 2, characterized in that: The main tank (11) is provided with a first liquid level hole (111), the auxiliary tank (12) is provided with a second liquid level hole (121), the height of the first liquid level hole (111) is higher than the height of the second liquid level hole (121), and the two ends of the connecting pipeline (13) are respectively connected to the first liquid level hole (111) and the second liquid level hole (121).
4. The ultra-thin flexible glass micro-etching device according to claim 3, characterized in that: The liquid medicine tank unit (10) further comprises a drainage tank (14) and a drainage pipeline (15); the auxiliary tank (12) is further provided with a third liquid level hole (122); the drainage tank (14) is provided with a fourth liquid level hole (141); and the two ends of the drainage pipeline (15) are respectively connected to the third liquid level hole (122) and the fourth liquid level hole (141).
5. The ultra-thin flexible glass micro-etching device according to claim 4, characterized in that: The connecting pipeline (13) is provided with a circulation pump (131) and a first valve (132), and the drainage pipeline (15) is provided with a second valve (151).
6. The ultra-thin flexible glass micro-etching device according to claim 5, characterized in that: The spray unit (20) further comprises a spray pipeline (22) and a spray tank (23), and two ends of the spray pipeline (22) are respectively connected to the spray tank (23) and the spray head (21).
7. The ultra-thin flexible glass micro-etching device according to claim 6, characterized in that: The spray pipeline (22) is provided with a spray pump (221).
Citation Information
Patent Citations
Manufacturing and processing method of flexible glass product
CN114436547A
Cited By
Etching cutting and edge processing method for ultrathin flexible glass
CN121913710A