Vinegar culture cylinder with comprehensive automatic turnover structure
By designing a combination of the first and second stirring mechanisms in the vinegar marinade cylinder and combining the coordination of the inner gear ring and the gear, the problem of poor overturning effect of the vinegar marinade in the prior art is solved, and a wider stirring range and higher fermentation effect are achieved.
Patent Information
- Application Number
- CN202421453358.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing vinegar mash tank with a comprehensive automatic overturning structure has poor vinegar mash inside the overturning fermentation tank, resulting in the vinegar mash being unable to be turned in some areas, affecting the fermentation effect and finished product quality.
A vinegar marinade cylinder with a comprehensive automatic overturning structure is designed, and a combination of a first stirring mechanism and a second stirring mechanism is adopted. Through the cooperation of the internal tooth ring and the first gear, the vinegar marinade can be fully agitated during the overturning process, avoiding agitation dead corners, and adapting to fermentation cylinders of different widths and depths through the adjustment plate and the liftable stirring mechanism.
It effectively increases the stirring range and working efficiency, improves the fermentation effect and finished product quality of the vinegar mash, and improves the applicability and practicality of the overturning device.
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Figure CN222770824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a vinegar mash jar with a fully automatic tipping structure, in particular to a vinegar mash jar with a fully automatic tipping structure, belonging to the technical field of tipping. Background Art
[0002] Vinegar is a sour flavoring agent produced by various ferments. Its chemical formula is CH3COOH, and it is a weak electrolyte. Rice or sorghum is mainly used as raw materials for making vinegar. Appropriate ferments can use liquids containing carbohydrates (sugar, starch) to convert into alcohol and carbon dioxide. The alcohol is then combined with oxygen in the air by certain bacteria to produce acetic acid and water. Therefore, the process of making vinegar is the process of further oxidizing alcohol into acetic acid. Vinegar tastes sour and mellow, and the liquid is fragrant and soft. It is an indispensable condiment in cooking. Its main ingredients are acetic acid, higher alcohols, etc. Vinegar is a common condiment made from fermented fruit juice. The process of making vinegar can be divided into five main steps: raw material processing, fermentation, storage, filtration and bottling.
[0003] After extensive searching, it was found that: China Utility Model Patent Column: Publication No. 201921735585.6 A vinegar mash tank turning device includes: a plurality of vinegar mash fermentation tanks arranged side by side, a supporting crossbeam and a tank turning assembly, wherein the supporting crossbeam is arranged on one side of the vinegar mash fermentation tank, and the tank turning assembly includes a transverse moving slide, a lifting slide and a tank turning propeller, wherein the transverse moving slide is slidably mounted on the supporting crossbeam and can slide in a direction parallel to the supporting crossbeam; the lifting slide is slidably mounted on the transverse moving slide and can slide on the transverse moving slide in a direction perpendicular to the supporting crossbeam; the tank turning propeller is fixed on the lifting slide, and one end of the tank turning propeller can extend into the vinegar mash fermentation tank;
[0004] Although the device uses a propeller to turn the cylinder, if the propeller is set too wide, the turning effect will be affected, while if the propeller is set too narrow, the stirring range will be limited, and stirring dead angles will easily appear, so that the vinegar mash in some areas inside the fermentation cylinder cannot be turned over, thus affecting the applicability and practicality of the device, and at the same time affecting the fermentation effect of the vinegar mash and the quality of the finished product. In addition, the propeller has a single structure and cannot be applied to fermentation cylinders of different widths. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The purpose of the utility model is to provide a vinegar mash tank with a fully automatic tipping structure in order to solve the above problems, so as to solve the problem that the effect of tipping over the vinegar mash inside the fermentation tank with a fully automatic tipping structure in the prior art is poor.
[0007] (II) Technical solution
[0008] The utility model is implemented through the following technical scheme: a vinegar mash cylinder with a fully automatic tipping structure, comprising a frame and a cylinder body, characterized in that: a vertical rod is slidably connected to the frame body, a mounting plate is slidably connected to the front end of the vertical rod, and a lifting component for driving the mounting plate to lift is arranged on the vertical rod, the mounting plate is located directly above the cylinder body, a mounting ring is installed on one side of the mounting plate, a turntable is rotatably connected inside the mounting ring, a first stirring mechanism is fixedly connected at the axis center of the turntable, and two shaft rods are rotatably connected at the eccentric axis center of the bottom of the turntable, the bottoms of the two shaft rods are fixedly connected to a first gear, the bottom of the mounting plate is fixedly connected to an internal gear ring meshing with the two first gears, and two second stirring mechanisms are arranged at the bottom of the first gear.
[0009] Preferably, an outer rotating sleeve of the shaft is provided with an adjustment plate and a worm wheel, a worm is meshedly connected to one side of the worm wheel, the worm is rotatably connected to the bottom of the turntable, and the worm wheel is fixedly connected to the upper part of the adjustment plate, the bottom of the adjustment plate is rotatably connected to a second gear meshed with the first gear, and the second stirring mechanism is installed on the second gear.
[0010] Preferably, the first stirring mechanism includes a thick rod, a thin rod, a threaded ring and a first propeller, the top end of the thick rod is fixedly connected to the bottom of the turntable, the top end of the thin rod is slidably connected to a thick groove opened at the bottom end of the thick rod, the threaded ring is threadedly sleeved on an external thread set on the outside of the thin rod, the threaded ring is rotatably connected to the bottom end of the thick rod, and the first propeller is fixedly connected to the bottom end of the thin rod.
[0011] Preferably, the second stirring mechanism comprises a long rod and a second propeller, wherein the second propeller is fixedly connected to the bottom end of the long rod, and the top end of the long rod is fixedly connected to the bottom of the second gear.
[0012] Preferably, the lifting assembly includes a screw rod, which is rotatably connected to the inner wall of a lifting groove opened at the front end of the vertical rod. A slider is provided on the outer threaded sleeve of the screw rod. The slider is slidably connected in the cavity of the lifting groove, and the front end of the slider is fixedly connected to one side of the mounting plate.
[0013] Preferably, two rollers are rotatably connected to the frame, a chain belt is transmission-connected between the two rollers, and one side of the chain belt is fixedly connected to a side of the vertical rod facing away from the screw rod.
[0014] Preferably, motors are installed on the frame, the bottom end of the vertical rod, and the upper part of the mounting plate, and the movable ends of the three motors are fixedly connected to one end of the roller shaft, one end of the screw rod, and the upper part of the turntable respectively.
[0015] The utility model provides a vinegar mash vat with a fully automatic tipping structure, which has the following beneficial effects:
[0016] 1. The vinegar mash cylinder with a fully automatic tipping structure is provided with a first stirring mechanism and a second stirring mechanism, and utilizes the cooperation of an inner gear ring and a first gear to stir the vinegar mash using the stirring mechanism, thereby avoiding the occurrence of a stirring dead angle, thereby increasing the stirring range of the stirring mechanism, and the working efficiency of stirring the vinegar mash, and improving the fermentation effect and quality of the vinegar mash.
[0017] 2. The vinegar mash jar with a fully automatic tipping structure is provided with an adjustable adjustment plate and a liftable first stirring mechanism, so that the overall stirring mechanism can be adjusted according to the width and depth of the vinegar mash jar, thereby effectively improving the applicability and practicality of the vinegar mash jar tipping device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the utility model as a whole;
[0019] Figure 2 It is a three-dimensional schematic diagram of the cooperation between the mounting plate and the mounting ring of the utility model;
[0020] Figure 3 It is a three-dimensional schematic diagram of the cooperation between the turntable and the thin rod of the utility model;
[0021] Figure 4 It is a three-dimensional schematic diagram of the cooperation between the mounting ring and the adjusting plate of the utility model;
[0022] Figure 5 It is a three-dimensional schematic diagram of the first stirring mechanism of the utility model;
[0023] Figure 6 It is a bottom-up stereoscopic schematic diagram of the inner gear ring and the rotating disk of the utility model.
[0024]
Main component symbol description
[0025] 1. Frame; 2. Cylinder; 3. Vertical rod; 4. Mounting ring; 5. Turntable; 6. First gear; 7. Internal gear ring; 8. Worm gear; 9. Worm; 10. Second gear; 11. Thick rod; 12. Thin rod; 13. Threaded ring; 14. First propeller; 15. Long rod; 16. Second propeller; 17. Screw rod; 18. Chain belt; 19. Mounting plate; 20. Adjustment plate. DETAILED DESCRIPTION
[0026] The embodiment of the utility model provides a vinegar mash vat with a fully automatic tipping structure.
[0027] See also Figures 1 to 6, including a frame 1 and a cylinder 2, characterized in that: a vertical rod 3 is slidably connected to the frame 1, a mounting plate 19 is slidably connected to the front end of the vertical rod 3, and a lifting assembly for driving the mounting plate 19 to rise and fall is provided on the vertical rod 3, the mounting plate 19 is located directly above the cylinder 2, a mounting ring 4 is installed on one side of the mounting plate 19, a turntable 5 is rotatably connected inside the mounting ring 4, a first stirring mechanism is fixedly connected at the axis of the turntable 5, and two shafts are rotatably connected at the eccentric axis of the bottom of the turntable 5, the bottoms of the two shafts are fixedly connected to the first gear 6, an inner gear ring 7 meshing with the two first gears 6 is fixedly connected to the bottom of the mounting plate 19, and two second stirring mechanisms are provided at the bottom of the first gear 6;
[0028] By adjusting the height of the mounting plate 19, the first stirring mechanism and the second stirring mechanism are screwed into the cylinder body 2, and then by rotating the turntable 5, the turntable 5 drives the first stirring mechanism to stir and overturn the central area of the cylinder body 2. At the same time, the turntable 5 drives the second stirring mechanism to move around the periphery of the first stirring mechanism, wherein the first stirring mechanism cooperates with the first gear 6 and the inner gear ring 7 to make the second stirring mechanism rotate around the first stirring mechanism while also rotating on its own, so that the second stirring mechanism stirs and overturns the outer ring area inside the cylinder body 2, thereby improving the overturning range and overturning effect of the vinegar mash inside the cylinder body 2.
[0029] See also Figure 4 The outer side of the shaft is rotatably sleeved with an adjusting plate 20 and a worm wheel 8, one side of the worm wheel 8 is meshedly connected with a worm 9, the worm 9 is rotatably connected to the bottom of the turntable 5, and the worm wheel 8 is fixedly connected to the upper part of the adjusting plate 20, the bottom of the adjusting plate 20 is rotatably connected with a second gear 10 meshedly connected with the first gear 6, and the second stirring mechanism is installed on the second gear 10;
[0030] By rotating the worm 9, the worm 9 drives the adjustment plate 20 to rotate using the worm wheel 8, so that the second stirring mechanism on the adjustment plate 20 can rotate and move around the axis of the first gear 6, so that the distance between the second stirring mechanism and the first stirring mechanism can be adjusted, so that the second stirring mechanism can adapt to cylinder bodies 2 of different widths.
[0031] See also Figure 5 The first stirring mechanism includes a thick rod 11, a thin rod 12, a threaded ring 13 and a first propeller 14. The top end of the thick rod 11 is fixedly connected to the bottom of the turntable 5, the top end of the thin rod 12 is slidably connected to the thick groove opened at the bottom end of the thick rod 11, the threaded ring 13 is threadedly sleeved on the external thread set on the outside of the thin rod 12, the threaded ring 13 is rotatably connected to the bottom end of the thick rod 11, and the first propeller 14 is fixedly connected to the bottom end of the thin rod 12;
[0032] Since the bottom wall inside the cylinder body 2 is arc-shaped, the depth of the outer ring inside the cylinder body 2 is different from the depth of the center of the cylinder body 2, so the threaded ring 13 can be rotated to make the thin rod 12 slide on the thick rod 11, thereby adjusting the length of the first stirring mechanism to adapt to the center depth of the cylinder body 2;
[0033] During the rotation of the turntable 5, the first propeller 14 will be subjected to reverse resistance by the vinegar mash in the cylinder body 2, thereby forming a torsion between the thick rod 11 and the thin rod 12, thereby locking the thick rod 11 and the thin rod 12 to avoid the problem of the thin rod 12 loosening.
[0034] The top of the thin rod 12 is provided with wire grooves distributed in a circumferential array, and the inner wall of the thick groove is fixedly connected with wire rods distributed in a circumferential array. The wire rods and the wire grooves are slidably connected, so that the thin rod 12 can only slide in the thick groove but cannot rotate in the thick groove.
[0035] See also Figure 3 The second stirring mechanism includes a long rod 15 and a second propeller 16 . The second propeller 16 is fixedly connected to the bottom end of the long rod 15 . The top end of the long rod 15 is fixedly connected to the bottom of the second gear 10 .
[0036] See also Figure 1 and Figure 2 The lifting assembly includes a screw rod 17, which is rotatably connected to the inner wall of the lifting groove opened at the front end of the vertical rod 3. A slider is provided on the outer thread sleeve of the screw rod 17, and the slider is slidably connected in the cavity of the lifting groove, and the front end of the slider is fixedly connected to one side of the mounting plate 19;
[0037] By rotating the screw rod 17 , the mounting plate 19 is slid on the vertical rod 3 .
[0038] See also Figure 1 The frame 1 is rotatably connected to two rollers, and a chain belt 18 is transmission-connected between the two rollers. One side of the chain belt 18 is fixedly connected to the side of the vertical rod 3 away from the screw rod 17;
[0039] By rotating the chain belt 18 , the chain belt 18 drives the vertical rod 3 to move horizontally on the frame body 1 .
[0040] See also Figure 1 , motors are installed on the frame 1, the bottom end of the vertical rod 3, and the upper part of the mounting plate 19, and the movable ends of the three motors are fixedly connected to one end of the roller shaft, one end of the screw rod 17, and the upper part of the turntable 5 respectively;
[0041] The motor is electrically connected to the power supply, and the three motors can be used to drive the roller shaft, the screw rod 17, and the turntable 5 to rotate;
[0042] The motor used in this application is a purchased part, which is selected based on the power and size requirements, and this application will not go into details.
[0043] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A vinegar fermented grain vat with a fully automatic tipping structure, comprising a frame (1) and a vat body (2), characterized in that: The frame (1) is slidably connected to a vertical rod (3), the front end of the vertical rod (3) is slidably connected to a mounting plate (19), and a lifting assembly for driving the mounting plate (19) to rise and fall is provided on the vertical rod (3), the mounting plate (19) is located directly above the cylinder body (2), a mounting ring (4) is installed on one side of the mounting plate (19), a turntable (5) is rotatably connected inside the mounting ring (4), a first stirring mechanism is fixedly connected at the axis of the turntable (5), and two shafts are rotatably connected at the eccentric axis of the bottom of the turntable (5), the bottoms of the two shafts are fixedly connected to a first gear (6), the bottom of the mounting plate (19) is fixedly connected to an internal gear ring (7) meshing with the two first gears (6), and two second stirring mechanisms are provided at the bottom of the first gear (6).
2. The vinegar fermented grains vat with a fully automatic tipping structure according to claim 1, characterized in that: An adjusting plate (20) and a worm wheel (8) are provided on the outer rotating sleeve of the shaft rod. A worm (9) is meshedly connected to one side of the worm wheel (8). The worm (9) is rotatably connected to the bottom of the turntable (5). The worm wheel (8) is fixedly connected to the upper part of the adjusting plate (20). A second gear (10) meshedly connected to the first gear (6) is rotatably connected to the bottom of the adjusting plate (20). The second stirring mechanism is mounted on the second gear (10).
3. The vinegar fermented grains vat with a fully automatic tipping structure according to claim 1, characterized in that: The first stirring mechanism comprises a thick rod (11), a thin rod (12), a threaded ring (13) and a first propeller (14); the top end of the thick rod (11) is fixedly connected to the bottom of the turntable (5); the top end of the thin rod (12) is slidably connected to a thick groove provided at the bottom end of the thick rod (11); the threaded ring (13) is threadedly sleeved on an external thread provided on the outside of the thin rod (12); the threaded ring (13) is rotatably connected to the bottom end of the thick rod (11); and the first propeller (14) is fixedly connected to the bottom end of the thin rod (12).
4. The vinegar fermented grains vat with a fully automatic tipping structure according to claim 2, characterized in that: The second stirring mechanism comprises a long rod (15) and a second propeller (16), wherein the second propeller (16) is fixedly connected to the bottom end of the long rod (15), and the top end of the long rod (15) is fixedly connected to the bottom of the second gear (10).
5. The vinegar fermented grains vat with a fully automatic tipping structure according to claim 1, characterized in that: The lifting assembly comprises a screw rod (17), the screw rod (17) being rotatably connected to the inner wall of a lifting groove opened at the front end of the vertical rod (3), a slider being provided on the outer thread sleeve of the screw rod (17), the slider being slidably connected in the cavity of the lifting groove, and the front end of the slider being fixedly connected to one side of the mounting plate (19).
6. The vinegar fermented grains vat with a fully automatic tipping structure according to claim 5, characterized in that: The frame (1) is rotatably connected to two rollers, a chain belt (18) is transmission-connected between the two rollers, and one side of the chain belt (18) is fixedly connected to a side of the vertical rod (3) that is away from the screw rod (17).
7. The vinegar fermented grain vat with a fully automatic tipping structure according to claim 6, characterized in that: Motors are installed on the frame (1), the bottom end of the vertical rod (3), and the upper part of the mounting plate (19). The movable ends of the three motors are fixedly connected to one end of the roller shaft, one end of the screw rod (17), and the upper part of the turntable (5).
Citation Information
Patent Citations
Vinegar fermented grain cylinder overturning device
CN210916020U