Carding and impurity removing assembly for carding machine

Abstract

The utility model discloses a carding impurity removal assembly for a carding machine, which comprises an equipment main body, the equipment main body is provided with an impurity removal mechanism, and the impurity removal mechanism comprises an impurity removal mechanism, an impurity removal shell; the at least four vibration motors are mounted at the lower end of the inner wall of the impurity removal shell; and the lower end of the vibration pipe is connected with the output end of the vibration motor. Through the arrangement of the impurity removal mechanism, when the carded cotton is conveyed into the impurity removal mechanism, the vibration motor is started through the control console, so that the vibration motor drives the vibration pipe to vibrate, the filter screen vibrates up and down, impurities in the cotton fall off from small holes in the filter screen, and the cotton is cleaned. And then the impurities are discharged out of the impurity removing shell through the collecting tank and fall into the collecting box, so that the impurities in the carding process can be removed, the quality of cotton products formed by subsequent processing is guaranteed, and the situation that equipment is damaged due to the impurities in subsequent processing is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding, in particular to a combing and impurity removal component for a cotton carding machine. Background Art

[0002] As a modern cotton processing equipment, the carding machine has brought huge production benefits to the cotton industry with its continuous and efficient working characteristics. It can efficiently complete multiple links such as cotton scattering, transportation and storage, thereby greatly improving production efficiency. More importantly, the use of carding machines can reduce manual participation and reduce the labor intensity of workers. The traditional manual processing method is not only inefficient, but also puts a great burden on the workers' bodies. The use of carding machines not only ensures the health and safety of workers, but also reduces production costs and risks for enterprises.

[0003] Existing carding machines can effectively comb cotton when processing cotton, but since cotton often contains various impurities, these impurities will be mixed into the cotton during the combing process. This leads to some problems. First, impurities will reduce the quality and purity of cotton products, making the quality of the final product unstable. For example, during the spinning process, impurities will cause the yarn to break or reduce the strength of the yarn, making the quality of the textile product substandard. Secondly, impurities will also have an adverse effect on processing equipment. Due to the different sizes and shapes of impurities, they will clog pipes, wear knives, and even cause equipment failures. Utility Model Content

[0004] The utility model aims to provide a carding and impurity removing component for a carding machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a combing and impurity removal component for a cotton carding machine, comprising an equipment main body, wherein the equipment main body is provided with an impurity removal mechanism, wherein the impurity removal mechanism comprises: an impurity removal shell, and also comprises: a vibration motor, wherein at least four of the vibration motors are installed at the lower end of the inner wall of the impurity removal shell; a vibration tube, wherein the lower end of the vibration tube is connected to the output end of the vibration motor; a filter screen, wherein the filter screen is connected to the upper end of the vibration tube; a collecting trough, wherein the lower end of the impurity removal shell is provided with a collecting trough; a collecting box, wherein the box opening of the collecting box is consistent in size with the collecting trough, and the collecting box is located below the collecting trough; wherein the vibration motor drives the filter screen to vibrate up and down, and the collecting box is slidably connected to the impurity removal shell.

[0006] By adopting the above technical solution, when the combed cotton is transported to the impurity removal mechanism, the vibration motor is started through the control console, so that the vibration motor drives the vibration tube to vibrate, thereby causing the filter to vibrate up and down, and the impurities in the cotton fall from the small holes in the filter, and then the impurities are discharged from the impurity removal shell through the collecting groove and fall into the collection box. In this way, impurities in the combing process can be removed, thereby ensuring the quality of cotton products formed by subsequent processing and avoiding damage to the equipment due to impurities in subsequent processing.

[0007] Preferably, a plurality of movable wheels are fixedly connected to the lower end of the device body, and a control console is fixedly connected to one side of the device body.

[0008] By adopting the above technical solution, the main body of the device can be easily moved through the moving wheels, and the rotation rate of the beater and the vibration amplitude of the filter can be controlled through the control console.

[0009] Preferably, the equipment body is provided with a cotton storage mechanism, which includes: a cotton storage shell, which is connected to the impurity removal shell; an air pump, which is connected to the cotton storage shell; a connecting pipe, which is connected to the output end of the air pump; and a transport pipe, which is connected to the connecting pipe.

[0010] By adopting the above technical solution, the air pump is started to transport air to the transport pipe through the connecting pipe, and then the cotton is driven to move by the air.

[0011] Preferably, one end of the transport pipeline is fixedly connected to a plurality of air injection pipes, and the distances between the air injection pipes are the same.

[0012] By adopting the above technical solution, the cotton in the cotton storage mechanism can be blown through a plurality of air jet pipes connected to the transport pipe, and the cotton can be blown into the impurity removal mechanism for impurity removal.

[0013] Preferably, one end of the cotton storage shell is fixedly connected to a fixing plate, one end of the fixing plate is fixedly connected to a pipeline, and a debris removal plate is fixedly connected in the pipeline.

[0014] By adopting the above technical solution, the cotton storage mechanism and the impurity removal mechanism can be separated by the fixed plate, thereby preventing the impurity-removed cotton from entering the cotton storage mechanism, and the air jet pipe can be used to blow the cotton into the impurity removal mechanism through the pipeline.

[0015] Preferably, the device body is provided with a cotton opening mechanism, which comprises: a cotton opening shell, which is connected to a cotton storage shell; and a beater, which is located on the inner wall of the cotton opening shell; wherein the beater rotates in the cotton opening shell.

[0016] By adopting the technical solution, the beaters are rotated so that the cotton can be combed and processed.

[0017] Preferably, a feed frame is fixedly connected to the upper end of the cotton opening shell, and a glass plate is fixedly connected to one side of the cotton opening shell.

[0018] By adopting the above technical solution, the cotton can be conveniently transported to the device body through the feed frame so as to work, and the process of combing the cotton can be observed through the glass plate.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. By setting up a cleaning mechanism, when the combed cotton is transported to the cleaning mechanism, the vibration motor is started through the control console, so that the vibration motor drives the vibration tube to vibrate, so that the filter screen vibrates up and down, and the impurities in the cotton fall from the small holes in the filter screen, and then the impurities are discharged from the cleaning shell through the collecting groove and fall into the collecting box, so that the impurities in the combing process can be removed, thereby ensuring the quality of the cotton products formed by subsequent processing, and avoiding the subsequent processing due to impurities Damage to the equipment;

[0021] 2. A cotton storage mechanism is provided to temporarily store the combed cotton. The air pump is started to transport air to the transport pipe through the connecting pipe. The cotton in the cotton storage mechanism can be blown to the impurity removal mechanism through multiple air jet pipes connected to the transport pipe for impurity removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the main structure of the utility model device;

[0023] Figure 2 This is a schematic diagram of the structure of the impurity removal mechanism of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the cotton storage mechanism of the utility model;

[0025] Figure 4 It is a schematic diagram of the structure of the cotton opening mechanism of the utility model.

[0026] In the figure: 1. Equipment body; 2. Impurity removal mechanism; 201. Impurity removal shell; 202. Vibration motor; 203. Vibration tube; 204. Filter; 205. Collection trough; 206. Collection box; 3. Cotton storage mechanism; 301. Cotton storage shell; 302. Transport pipe; 303. Air pump; 304. Connecting pipe; 305. Jet pipe; 306. Fixed plate; 307. Pipeline; 4. Cotton opening mechanism; 401. Beater; 402. Cotton opening shell; 403. Feed frame; 404. Glass plate; 5. Moving wheel; 6. Control console. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example 1

[0029] See also Figure 1 and Figure 2 The utility model provides a technical solution: a combing and impurity removal component for a cotton combing machine, comprising an equipment body 1, wherein the equipment body 1 is provided with an impurity removal mechanism 2, through which the combed cotton can be impurity removed, and the impurity removal mechanism 2 comprises: an impurity removal shell 201, through which external dust can be prevented from entering the impurity removal mechanism 2 during impurity removal, and further comprises: a vibration motor 202, through which a filter screen 204 can be driven to vibrate up and down, and at least four vibration motors 202 are installed at the lower end of the inner wall of the impurity removal shell 201; a vibration tube 203, the lower end of the vibration tube 203 is connected to the output end of the vibration motor 202; a filter screen 204, the filter screen 204 is connected to the upper end of the vibration tube 203; a collecting trough 205, a collecting trough 205 is cut at the lower end of the impurity removal shell 201; a collecting box 206, the box opening of the collecting box 206 is consistent in size with the collecting trough 205, and the collecting box 206 is located below the collecting trough 205; Among them, the vibration motor 202 drives the filter screen 204 to vibrate up and down, and the collection box 206 is slidably connected to the impurity removal shell 201. When the combed cotton is transported to the impurity removal mechanism 2, the vibration motor 202 is started through the control console 6, so that the vibration motor 202 drives the vibration tube 203 to vibrate, thereby causing the filter screen 204 to vibrate up and down, and the impurities in the cotton fall from the small holes in the filter screen 204, and then the impurities are discharged from the impurity removal shell 201 through the collecting groove 205 and fall into the collection box 206. In this way, the impurities in the combing process can be removed, thereby ensuring the quality of the cotton products formed by subsequent processing and avoiding the subsequent processing due to impurities. Damage to the equipment. A plurality of moving wheels 5 are fixedly connected to the lower end of the equipment body 1, and a control console 6 is fixedly connected to one side of the equipment body 1. The moving wheels 5 can facilitate the movement of the equipment body 1, and the rotation rate of the beater 401 and the vibration amplitude of the filter screen 204 can be controlled by the control console 6.

[0030] Example 2

[0031] See also Figure 3On the basis of the above embodiment, the equipment body 1 is provided with a cotton storage mechanism 3, through which the combed cotton can be temporarily stored, and the cotton storage mechanism 3 includes: a cotton storage shell 301, which is connected to the impurity removal shell 201; an air pump 303, which is connected to the cotton storage shell 301; a connecting pipe 304, which is connected to the output end of the air pump 303; a transport pipe 302, which is connected to the connecting pipe 304. By starting the air pump 303, air is transported to the transport pipe 302 through the connecting pipe 304, and then the cotton is moved by the air. One end of the transport pipe 302 is fixedly connected to a plurality of jet pipes 305, which jet The distances between the tubes 305 are the same. The cotton in the cotton storage mechanism 3 can be blown through the multiple air jet tubes 305 connected to the transport tube 302, and the cotton is blown into the impurity removing mechanism 2 for impurity removal. One end of the cotton storage shell 301 is fixedly connected to a fixed plate 306, and one end of the fixed plate 306 is fixedly connected to a pipe 307, and a impurity removing plate is fixedly connected in the pipe 307. The cotton storage mechanism 3 and the impurity removing mechanism 2 can be separated by the fixed plate 306, so as to prevent the impurity-removed cotton from entering the cotton storage mechanism 3. The air jet tube 305 can be used to blow the cotton into the impurity removing mechanism 2 through the pipe 307, and the impurity removing plate in the pipe 307 can filter out larger impurities in the cotton.

[0032] Example 3

[0033] See also Figure 4 On the basis of the above embodiment, the equipment main body 1 is provided with a cotton opening mechanism 4, which includes: a cotton opening shell 402, which is connected to the cotton storage shell 301; a beater 401, which is located on the inner wall of the cotton opening shell 402; wherein, the beater 401 rotates in the cotton opening shell 402, and the beater 401 is rotated so that the cotton can be combed for processing, and a feed frame 403 is fixedly connected to the upper end of the cotton opening shell 402, and a glass plate 404 is fixedly connected to one side of the cotton opening shell 402, and the cotton can be easily transported to the equipment main body 1 through the feed frame 403 for working, and the process of combing the cotton can be observed through the glass plate 404.

[0034] Working principle: First, the cotton can be transported to the equipment body 1 through the feed frame 403, and the beater 401 can be rotated to comb the cotton, and the combed cotton falls into the cotton storage mechanism 3; secondly, the air pump 303 is started to transport air to the transport pipe 302 through the connecting pipe 304, and the cotton in the cotton storage mechanism 3 can be blown through the multiple jet pipes 305 connected to the transport pipe 302, and the cotton is blown to the impurity removal mechanism 2 through the pipe 307 on the fixed plate 306; finally, when the cotton is combed, the cotton is combed. When the good cotton is transported to the impurity removal mechanism 2, the vibration motor 202 is started through the control console 6, so that the vibration motor 202 drives the vibration tube 203 to vibrate, thereby causing the filter screen 204 to vibrate up and down, and the impurities in the cotton fall from the small holes in the filter screen 204, and then the impurities are discharged from the impurity removal housing 201 through the collecting groove 205 and fall into the collecting box 206. In this way, the impurities in the combing process can be removed, thereby ensuring the quality of the cotton products formed by subsequent processing and avoiding damage to the equipment due to impurities in subsequent processing.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A carding and impurity removal assembly for a carding machine, comprising an equipment body, characterized in that: The equipment body is provided with a debris removal mechanism, and the debris removal mechanism comprises: Remove impurities from the shell; Vibration motors, at least four of which are mounted on the lower end of the inner wall of the impurity removal housing; A vibration tube, the lower end of which is connected to the output end of the vibration motor; A filter screen connected to the upper end of the vibration tube; A collecting trough is provided at the lower end of the impurity removal shell; A collection box, the box opening of which is the same size as the collection tank, and the collection box is located below the collection tank; The vibration motor drives the filter screen to vibrate up and down, and the collection box is slidably connected to the impurity removal shell.

2. A carding and impurity removal assembly for a carding machine according to claim 1, characterized in that: A plurality of moving wheels are fixedly connected to the lower end of the device body, and a control console is fixedly connected to one side of the device body.

3. A combing and impurity removal assembly for a carding machine according to claim 1, characterized in that: The equipment body is provided with a cotton storage mechanism, and the cotton storage mechanism comprises: A cotton storage shell, wherein the cotton storage shell is connected to the impurity removal shell; An air pump connected to the cotton storage housing; A connecting pipe connected to an output end of the air pump; A transport pipe is connected to the connecting pipe.

4. A combing and impurity removal assembly for a carding machine according to claim 3, characterized in that: One end of the transport pipe is fixedly connected to a plurality of air injection pipes, and the distances between the air injection pipes are the same.

5. A carding and impurity removal assembly for a carding machine according to claim 4, characterized in that: One end of the cotton storage shell is fixedly connected with a fixing plate, one end of the fixing plate is fixedly connected with a pipeline, and a debris removal plate is fixedly connected in the pipeline.

6. A combing and impurity removal assembly for a carding machine according to claim 1, characterized in that: The equipment body is provided with a cotton opening mechanism, and the cotton opening mechanism comprises: A cotton opening shell, wherein the cotton opening shell is connected to the cotton storage shell; The beater is located on the inner wall of the cotton opening shell and rotates in the cotton opening shell.

7. A combing and impurity removal assembly for a carding machine according to claim 6, characterized in that: The upper end of the cotton opening shell is fixedly connected with a feeding frame, and one side of the cotton opening shell is fixedly connected with a glass plate.

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