Carbon fiber preforming equipment
By designing the structure of the clamp and toothed plates, the rapid disassembly and replacement of preformed plates in carbon fiber preforming equipment is achieved, which solves the complex and time-consuming problem of replacement operations in existing equipment and improves the convenience and efficiency of the equipment.
Patent Information
- Application Number
- CN202421715012.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In existing carbon fiber preforming equipment, the preformed extrusion plate is bolted, which leads to complex operation and long time spent during replacement.
A carbon fiber preforming equipment is designed to realize the rapid disassembly and replacement of preformed plates through the structure of clamps and toothed plates. The pressing of the clamp causes the tooth plate to disengage the clamp and the preformed plate is in an active state, simplifying the replacement process.
The rapid disassembly and replacement of preformed plates is realized, reducing the cumbersomeness and time-consuming operation, and improving the convenience and efficiency of the equipment.
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Figure CN222771079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber processing, in particular to a carbon fiber preforming device. Background Art
[0002] Carbon fiber is a high-strength and high-modulus fiber with a carbon content of more than 90%. It has the characteristics of high temperature resistance, friction resistance, thermal conductivity and corrosion resistance. It is mainly composed of carbon elements, has a fibrous and soft appearance, and can be processed into various fabrics.
[0003] The processing flow of carbon fiber usually includes the following steps: material preparation, pretreatment, preforming, molding and curing, post-processing, and quality inspection; preforming is one of the important steps in carbon fiber processing. Preforming can arrange and fix the carbon fiber in a predetermined shape and size for subsequent molding and curing.
[0004] Existing carbon fiber preforming equipment usually gathers carbon fiber bundles through multiple groups of extrusion plates. It is found in production and use that the preformed extrusion plates are usually fixed with bolts, and the replacement operation is relatively complicated and requires a lot of working time.
[0005] Therefore, a carbon fiber preforming device is proposed to solve the above problems. Utility Model Content
[0006] Therefore, the technical problem to be solved by the utility model is to overcome the problem that the preformed extruded plate in the prior art is usually fixed by bolts, and the operation of replacing the preformed extruded plate is relatively complicated and requires a lot of working time.
[0007] In order to solve the above technical problems, the utility model provides a carbon fiber preforming equipment, including a support seat; a plurality of frames are fixedly connected to the top of the support seat; a plurality of fixed seats are fixedly connected to the inner side walls of the frames; a clamp is symmetrically hinged in the middle of the fixed seat; a first spring is fixed between adjacent clamps; a preformed plate is arranged at the bottom of the clamp; a plurality of tooth plates are fixedly connected to the top of the preformed plate; the middle part of the tooth plate and the end part of the clamp are correspondingly arranged; a plurality of preformed holes are opened in the middle part of the preformed plate; through the above structure, pressing the clamp can make the tooth plate detach from the clamp and make the preformed plate active, so as to realize the rapid disassembly of the preformed plate by the equipment, reduce the cumbersomeness of the preformed plate replacement operation, and improve the convenience of the equipment for replacing the preformed plate.
[0008] In one embodiment of the utility model, the inner side wall of the frame is symmetrically provided with a first slide groove; a pair of sliders are fixedly connected to the middle of the preformed plate; a second slide groove is provided in the middle of the first slide groove; a damping spring is fixedly connected to the inner side wall of the first slide groove; a top plate is fixedly connected to the top of the damping spring; through the above structure, when the slider slides along the first slide groove, it will contact the top plate and the impact will be absorbed by the damping spring, thereby achieving buffering of the preformed plate when the equipment disassembles it, and reducing the impact of the preformed plate on the frame and the support seat when the preformed plate is disassembled.
[0009] In one embodiment of the utility model, a first magnet is fixedly connected to the top of the top plate; a second magnet is fixedly connected to the bottom of the first slide groove; the first magnet and the second magnet are arranged correspondingly; through the above structure, the second magnet will be affected by the repulsive force of the first magnet, so that the slider will also be affected by the repulsive force, thereby reducing the sliding speed of the slider and further reducing the impact of the slider on the frame when it moves.
[0010] In one embodiment of the utility model, the inner side wall of the second slide groove is symmetrically hinged with multiple first baffles; the first baffles and the second slide groove are connected by a torsion spring; through the above structure, the first baffles will close the second slide groove, so that the slider will not slide out of the second slide groove when sliding along the first slide groove.
[0011] In one embodiment of the utility model, a plurality of rotating wheels are rotatably connected to the middle portion of the first baffle plate; the rotating wheels are located inside the second slide groove; through the above structure, the rotating wheels will rotate under the action of friction, so that the sliding friction between the slider and the first baffle plate is converted into rolling friction, reducing the friction generated when the slider slides along the first baffle plate.
[0012] In one embodiment of the utility model, a pick plate is fixedly connected to the middle of the preformed plate; a plurality of second springs are fixedly connected to the top of the pick plate; a fixing plate is fixedly connected to the top of the second spring; a plurality of fixing holes are opened in the middle of the fixing plate; the fixing holes and the preformed holes are arranged correspondingly; through the above structure, the fixing plate will support the carbon fiber bundle under the elastic force of the second spring, increase the tension of the carbon fiber bundle when it moves, and make the surface of the carbon fiber bundle in a taut state.
[0013] In one embodiment of the utility model, a pair of second baffles are fixedly connected to the middle part of the fixed plate; the second baffles are symmetrically arranged and have an arc-shaped structure; through the above structure, the splashed residual glue will reach the surface of the second baffle and be intercepted by the second baffle, thereby reducing the secondary pollution to the carbon fiber harness caused by the splashing of residual glue.
[0014] In one embodiment of the utility model, a plurality of bristles are fixedly connected to the inner wall of the second baffle; the bristles are arranged in an array; through the above structure, the bristles can clean the surface of the carbon fiber harness and reduce the residual glue left on the surface of the carbon fiber harness.
[0015] The above technical solution of the utility model has the following advantages compared with the prior art:
[0016] 1. The carbon fiber preforming equipment described in the utility model can separate the tooth plate from the clamping plate and make the preformed plate active by pressing the clamping plate, so as to realize the rapid disassembly of the preformed plate by the equipment, reduce the cumbersomeness of the preformed plate replacement operation, and improve the convenience of the equipment for replacing the preformed plate.
[0017] 2. In the carbon fiber preforming equipment described in the utility model, when the slider slides along the first slide groove, it will come into contact with the top plate and the impact will be absorbed by the damping spring, so as to achieve buffering when the equipment disassembles the preformed plate and reduce the impact of the preformed plate on the frame and the support seat when the preformed plate is disassembled. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the preformed plate in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the toothed plate in the utility model;
[0022] Figure 4 It is a structural schematic diagram of the top plate in the utility model;
[0023] Figure 5 It is a structural schematic diagram of the second baffle in the utility model.
[0024] Explanation of the reference numerals in the specification: 1. Support seat; 12. Frame; 13. Fixed seat; 14. Clamp; 15. First spring; 16. Preformed plate; 17. Tooth plate; 18. Preformed hole; 2. First slide groove; 22. Slider; 23. Damping spring; 24. Top plate; 25. Second slide groove; 3. First magnet; 32. Second magnet; 4. First baffle; 5. Rotating wheel; 6. Pick plate; 62. Second spring; 63. Fixed plate; 64. Fixed hole; 7. Second baffle; 8. Bristles. DETAILED DESCRIPTION
[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0026] Reference Figures 1 to 5 As shown, a carbon fiber preforming device of the utility model comprises a support seat 1; a plurality of frames 12 are fixedly connected to the top of the support seat 1; a plurality of fixing seats 13 are fixedly connected to the inner side wall of the frame 12; a clamping plate 14 is symmetrically hinged in the middle of the fixing seat 13; a first spring 15 is fixedly connected between adjacent clamping plates 14; a preforming plate 16 is arranged at the bottom of the clamping plate 14; a plurality of tooth plates 17 are fixedly connected to the top of the preforming plate 16; the middle part of the tooth plate 17 and the end part of the clamping plate 14 are arranged correspondingly; a plurality of preforming holes 18 are opened in the middle part of the preforming plate 16; during operation, the tooth plate 17 will contact a pair of clamping plates 14, and the preforming plate 16 will be fixed under the friction between the tooth plate 17 and the clamping plate 14, and the carbon fiber harness will pass through the plurality of preforming plates 16 through the preforming holes 18. The preformed hole 18 will gather the carbon fiber bundle before solidification to achieve preforming of the carbon fiber bundle. When the carbon fiber bundle passes through the preformed hole 18, residual glue will be left on the preformed hole 18. When the preformed plate 16 needs to be replaced, the clamping plate 14 can be pressed to compress the first spring 15. At this time, the angle at the bottom of a pair of clamping plates 14 will expand and disengage from the tooth plate 17, so that the preformed plate 16 loses the friction between the tooth plate 17 and the clamping plate 14 and is in an active state. At this time, the staff can disassemble and replace the preformed plate 16; pressing the clamping plate 14 can make the tooth plate 17 disengage from the clamping plate 14 and make the preformed plate 16 active, so as to achieve rapid disassembly of the preformed plate 16 by the equipment, reduce the cumbersomeness of the replacement operation of the preformed plate 16, and improve the convenience of the equipment for replacing the preformed plate 16.
[0027] Reference Figures 2 to 4As shown, the inner side wall of the frame 12 is symmetrically provided with a first slide groove 2; a pair of sliders 22 are fixedly connected to the middle of the preformed plate 16; a second slide groove 25 is provided in the middle of the first slide groove 2; a damping spring 23 is fixedly connected to the inner side wall of the first slide groove 2; a top plate 24 is fixedly connected to the top of the damping spring 23; when the staff presses the clamping plate 14 to make the preformed plate 16 and the tooth plate 17 separate from the clamping plate 14, the preformed plate 16 will slide along the first slide groove 2 with the slider 22, and the slider 22 will contact and hit the top plate 24 when moving, and the top plate 24 will be pressed. The impact will be transmitted to the damping spring 23, and the damping spring 23 will be compressed under the pressure and absorb the impact, and then the damping spring 23 will transmit the attenuated impact force to the frame 12. Finally, the staff can slide the slider 22 connected to the preformed plate 16 out through the second slide groove 25 to realize the disassembly of the preformed plate 16; when the slider 22 slides along the first slide groove 2, it will contact the top plate 24 and the impact will be absorbed by the damping spring 23, so as to realize the buffering of the equipment when disassembling the preformed plate 16 and reduce the impact of the preformed plate 16 on the frame 12 and the support seat 1 when disassembling.
[0028] Reference Figure 3 and Figure 4 As shown, the top of the top plate 24 is fixedly connected to the first magnet 3; the bottom of the first slide groove 2 is fixedly connected to the second magnet 32; the first magnet 3 and the second magnet 32 are correspondingly arranged; when the slider 22 moves along the first slide groove 2, it will move with the second magnet 32, and the distance between the second magnet 32 and the first magnet 3 will change when the second magnet 32 moves. The second magnet 32 will be affected by the repulsive force of the first magnet 3, so that the slider 22 will also be affected by the repulsive force, thereby reducing the sliding speed of the slider 22, and further reducing the impact of the slider 22 on the frame 12 when it moves.
[0029] Reference Figure 4 As shown, the inner side wall of the second slide groove 25 is symmetrically hinged with multiple first baffles 4; the first baffle 4 and the second slide groove 25 are connected by a torsion spring; during normal operation, the first baffle 4 will close the second slide groove 25, so that the slider 22 will not slide out of the second slide groove 25 when sliding along the first slide groove 2, and when the staff slides the slider 22 out along the second slide groove 25, the slider 22 will squeeze the first baffle 4, so that the angle of the first baffle 4 will change and the torsion spring will bend, and then the slider 22 will slide along the surface of the first baffle 4 until the slider 22 and the preformed plate 16 are disassembled.
[0030] Reference Figure 4As shown, a plurality of rotating wheels 5 are rotatably connected to the middle part of the first baffle plate 4; the rotating wheels 5 are located inside the second slide groove 25; when the slider 22 slides along the first baffle plate 4, the slider 22 will also come into contact with the rotating wheels 5, and the rotating wheels 5 will rotate under the action of friction, so that the sliding friction between the slider 22 and the first baffle plate 4 is converted into rolling friction, thereby reducing the friction generated when the slider 22 slides along the first baffle plate 4.
[0031] Reference Figure 3 and Figure 5 As shown, a pick plate 6 is fixedly connected to the middle of the preformed plate 16; a plurality of second springs 62 are fixedly connected to the top of the pick plate 6; a fixing plate 63 is fixedly connected to the top of the second spring 62; a plurality of fixing holes 64 are opened in the middle of the fixing plate 63; the fixing holes 64 and the preformed holes 18 are arranged correspondingly; the carbon fiber harness will pass through the fixing plate 63 and the fixing holes 64 before passing through the preformed holes 18, and when the carbon fiber harness becomes loose during movement, the fixing plate 63 will support the carbon fiber harness under the elastic force of the second spring 62, thereby increasing the tension of the carbon fiber harness during movement, so that the surface of the carbon fiber harness is in a taut state.
[0032] Reference Figure 5 As shown, a pair of second baffles 7 are fixedly connected to the middle of the fixing plate 63; the second baffles 7 are symmetrically arranged and have an arc-shaped structure; when the carbon fiber harness passes through the fixing hole 64, the residual glue on the surface will splash, and the splashed residual glue will reach the surface of the second baffle 7 and be intercepted by the second baffle 7, thereby reducing the secondary pollution to the carbon fiber harness caused by the splashing of the residual glue.
[0033] Reference Figure 5 As shown, a plurality of bristles 8 are fixedly connected to the inner wall of the second baffle 7; the bristles 8 are arranged in an array; when the carbon fiber harness moves along the fixing hole 64, it will come into contact with the bristles 8, and the bristles 8 will clean the surface of the carbon fiber harness and reduce the residual glue remaining on the surface of the carbon fiber harness.
[0034] Working principle: The carbon fiber harness will pass through the preformed holes 18 from the multiple preformed plates 16. The preformed holes 18 will gather the carbon fiber harness before solidification to achieve preforming of the carbon fiber harness. When the carbon fiber harness passes through the preformed holes 18, residual glue will be left on the preformed holes 18. When the preformed plate 16 needs to be replaced, the clamping plate 14 can be pressed to make the first spring 15 in a compressed state. At this time, the angle between the bottom of a pair of clamping plates 14 will expand and disengage from the tooth plate 17, so that the preformed plate 16 loses the friction between the tooth plate 17 and the clamping plate 14 and is in an active state. At this time, the staff can disassemble and replace the preformed plate 16; when the staff presses After the clamping plate 14 is pressed to make the preformed plate 16 and the toothed plate 17 detach from the clamping plate 14, the preformed plate 16 will slide along the first slide groove 2 with the slider 22. When the slider 22 moves, it will contact and hit the top plate 24. The top plate 24 will transmit the impact to the damping spring 23. The damping spring 23 will be compressed under the pressure and absorb the impact. Then the damping spring 23 will transmit the attenuated impact force to the frame 12. Finally, the staff can slide the slider 22 through the second slide groove 25 to connect the preformed plate 16 and realize the disassembly of the preformed plate 16. When the slider 22 moves along the first slide groove 2, it will bring the second magnetic When the slider 22 moves along the second slide groove 25, the slider 22 will squeeze the first baffle plate 4, so that the angle of the first baffle plate 4 will change and the torsion spring will be bent, and then the slider 22 will slide along the surface of the first baffle plate 4 until the slider 22 and the preformed plate 16 are disassembled; when the slider 22 slides along the first baffle plate 4, the slider 22 will also come into contact with the rotating wheel 5, and the rotating wheel 5 will rotate under the action of friction. The movement converts the sliding friction between the slider 22 and the first baffle 4 into rolling friction; the carbon fiber harness passes through the fixing plate 63 and the fixing hole 64 before passing through the preformed hole 18. When the carbon fiber harness relaxes during movement, the fixing plate 63 supports the carbon fiber harness under the elastic force of the second spring 62, thereby increasing the tension of the carbon fiber harness during movement; when the carbon fiber harness passes through the fixing hole 64, the residual glue on the surface will splash, and the splashed residual glue will reach the surface of the second baffle 7 and be intercepted by the second baffle 7; when the carbon fiber harness moves along the fixing hole 64, it will come into contact with the bristles 8, and the bristles 8 will clean the surface of the carbon fiber harness.
[0035] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.
Claims
1. A carbon fiber preforming device, comprising a support base (1), characterized in that: The top of the support seat (1) is fixedly connected to a plurality of frames (12); the inner side wall of the frame (12) is fixedly connected to a plurality of fixing seats (13); a clamping plate (14) is symmetrically hinged in the middle of the fixing seat (13); a first spring (15) is fixedly connected between adjacent clamping plates (14); a preformed plate (16) is arranged at the bottom of the clamping plate (14); a plurality of tooth plates (17) are fixedly connected to the top of the preformed plate (16); the middle of the tooth plate (17) and the end of the clamping plate (14) are arranged correspondingly; and a plurality of preformed holes (18) are opened in the middle of the preformed plate (16).
2. A carbon fiber preforming device according to claim 1, characterized in that: The inner side wall of the frame (12) is symmetrically provided with a first slide groove (2); a pair of sliding blocks (22) is fixedly connected to the middle of the preformed plate (16); a second slide groove (25) is provided in the middle of the first slide groove (2); a damping spring (23) is fixedly connected to the inner side wall of the first slide groove (2); and a top plate (24) is fixedly connected to the top of the damping spring (23).
3. A carbon fiber preforming device according to claim 2, characterized in that: A first magnet (3) is fixedly connected to the top of the top plate (24); a second magnet (32) is fixedly connected to the bottom of the first slide groove (2); and the first magnet (3) and the second magnet (32) are arranged correspondingly.
4. A carbon fiber preforming device according to claim 3, characterized in that: A plurality of first baffles (4) are symmetrically hinged to the inner side wall of the second slide groove (25); the first baffles (4) and the second slide groove (25) are connected via a torsion spring.
5. A carbon fiber preforming device according to claim 4, characterized in that: A plurality of rotating wheels (5) are rotatably connected to the middle portion of the first baffle (4); the rotating wheels (5) are located inside the second sliding groove (25).
6. A carbon fiber preforming device according to claim 5, characterized in that: A lifting plate (6) is fixedly connected to the middle of the preformed plate (16); a plurality of second springs (62) are fixedly connected to the top of the lifting plate (6); a fixing plate (63) is fixedly connected to the top of the second spring (62); a plurality of fixing holes (64) are provided in the middle of the fixing plate (63); the fixing holes (64) and the preformed holes (18) are arranged correspondingly.
7. A carbon fiber preforming device according to claim 6, characterized in that: A pair of second baffles (7) are fixedly connected to the middle of the fixed plate (63); the second baffles (7) are symmetrically arranged and have an arc-shaped structure.
8. The carbon fiber preforming device according to claim 7, characterized in that: A plurality of bristles (8) are fixedly connected to the inner side wall of the second baffle plate (7); the bristles (8) are arranged in an array.