Cutting device for non-woven fabric

By designing a cutting device for non-woven fabrics, the non-woven fabrics are automatically cut by active pulleys and synchronous belt drive clamping mechanisms, the problems of manual cutting are solved, the existence of length errors and environmental pollution are achieved, and an efficient and automated cutting process is achieved.

CN222771182UActive Publication Date: 2025-04-18YANGZHOU DINGNUO NON WOVEN PROD CO LTD
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Patent Information

Application Number
CN202420725659.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-04-18
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the production and packaging of non-woven fabrics, manual cutting takes time and effort, and there are length errors. The existing cutting devices need to be replaced when cutting fabrics of different lengths, which is costly and easily contaminated in the working environment.

Method used

A cutting device for non-woven fabric is designed, including a cutting table and a cutting mechanism, and a clamping mechanism is used to drive the clamping mechanism of the driving belt to clamp the non-woven fabric and send it to the cutting blade for cutting, and automatic cutting is achieved through a rotating electric machine and bevel gear transmission system.

Benefits of technology

It realizes efficient and automated cutting of non-woven fabrics, reduces length errors, reduces the cost of replacing devices, and avoids environmental pollution and health risks caused by manual cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-woven fabric cutting device which comprises a cutting table and a cutting mechanism, non-woven fabric driving mechanisms are arranged on the two sides of the top end of the cutting table, each non-woven fabric driving mechanism comprises a driving belt wheel and a driven belt wheel, and synchronous belts are arranged on the outer sides of the driving belt wheels and the outer sides of the driven belt wheels in a sleeved mode. A plurality of bayonet sockets are distributed on the outer side of the synchronous belt at equal intervals, clamping mechanisms are connected to the bayonet sockets through plug connectors, and every two clamping mechanisms form a group. The driving belt wheel rotates to drive the synchronous belt to move, so that the clamping mechanism can be driven to move, the clamping mechanism can clamp the edges of the two sides of the non-woven fabric, the non-woven fabric can move along with the synchronous belt, and the cutting portion of the non-woven fabric can be conveyed to the position under the cutting blade. And the non-woven fabric cutting device is matched with the unwinding device for cutting, so that the non-woven fabric cutting device is more efficient and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric cutting, in particular to a non-woven fabric cutting device. Background Art

[0002] Non-woven fabrics are made of directional or random fibers. They are a new generation of environmentally friendly materials with the characteristics of moisture-proof, breathable, flexible, light, non-combustible, easy to decompose, non-toxic and non-irritating, rich in colors, low price, and recyclable. For example, polypropylene (pp material) pellets are often used as raw materials, and are produced by a continuous one-step process of high-temperature melting, spinning, laying, hot pressing and winding. It is called cloth because it has the appearance and certain properties of cloth.

[0003] It is not made of yarns interwoven and knitted together, but the fibers are directly bonded together by physical methods, so when you take the sticky scales in your clothes, you will find that you cannot pull out the threads one by one. Nonwoven fabrics break through the traditional textile principles and have the characteristics of short process flow, fast production rate, high output, low cost, wide application, and multiple sources of raw materials.

[0004] In the production and packaging process of non-woven fabrics, the non-woven fabrics are cut according to different needs. Manual cutting is time-consuming and labor-intensive. At the same time, there will be length errors when cutting the same batch of fabrics. Even if there are cutting devices, when it is necessary to cut fabrics of different lengths, the cutting device needs to be replaced. Although this saves time and effort than manual work, the cost is too high and is not suitable for large-scale use. At the same time, when cutting, the cutting edges of the fabrics will produce debris and wool, which can easily cause pollution to the working environment and harm the human respiratory tract. Utility Model Content

[0005] In order to solve the problems mentioned in the above background technology, the utility model provides a cutting device for nonwoven fabrics.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A cutting device for nonwoven fabrics, comprising a cutting table and a cutting mechanism, both sides of the top of the cutting table are provided with nonwoven fabric driving mechanisms, the nonwoven fabric driving mechanisms include a driving pulley and a driven pulley, the outer sides of the driving pulley and the driven pulley are sleeved with a synchronous belt, the outer sides of the synchronous belt are equidistantly distributed with a plurality of sockets, the sockets are connected with clamping mechanisms through connectors, and the clamping mechanisms are grouped in pairs;

[0008] The cutting mechanism comprises a cutting bracket, a cutting cylinder is fixed on the cutting bracket, and a cutting blade is fixed on the output shaft of the cutting cylinder.

[0009] Preferably, a first rotating motor is fixed to the bottom end of the cutting table, and two first bevel gears are fixed to the output shaft of the first rotating motor. The two first bevel gears are symmetrically arranged up and down, and second bevel gears are fixed to the mounting shafts of the two driving pulleys. A transmission shaft is provided between the first bevel gear and the second bevel gear, and third bevel gears are fixed to both ends of the transmission shaft, and the two third bevel gears are respectively meshed with the first bevel gear and the second bevel gear.

[0010] Preferably, a cutting cooperation seat is provided at the top of the cutting table, directly below the cutting blade, and a notch that cooperates with the cutting blade is provided at the top of the cutting cooperation seat.

[0011] Preferably, guide rods are fixed on both sides of the top of the cutting blade, and the guide rods movably penetrate the cutting bracket through the guide holes.

[0012] Preferably, the clamping mechanism includes a second rotating motor fixed on the top of the clamping box, the output shaft of the second rotating motor extends into the clamping box and is fixed with a bidirectional threaded rod, the external threads of the bidirectional threaded rod are equipped with two lifting blocks, and one side of the lifting block extends to the outside of the clamping box and is fixed with a clamping plate.

[0013] Preferably, a rubber pad is fixed to each side of the two clamping plates close to each other, and a groove for increasing friction is provided on the rubber pad.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The synchronous belt is driven to move by the rotation of the active pulley, thereby driving the clamping mechanism to move. The clamping mechanism can clamp the two side edges of the non-woven fabric, so that the non-woven fabric can move with the synchronous belt, and the cut part of the non-woven fabric can be sent to the bottom of the cutting blade, so that the cutting blade can be driven by the cutting cylinder to cut the non-woven fabric. The cutting position is located between the clamping mechanisms in groups of two. After the cutting is completed, the clamping mechanism located behind the moving direction continues to hold, and the clamping mechanism located in front of the moving direction is released, so that the cut part can be separated, and the remaining non-woven fabric that needs to be cut continues to move with the synchronous belt, and then continues the next cutting, and cooperates with the unwinding device to cut, which is more efficient and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1This is a first-perspective stereogram of the present invention;

[0018] Figure 2 It is the front view of the utility model;

[0019] Figure 3 for Figure 2 A zoomed-in detail of position A in the middle;

[0020] Figure 4 It is a top view of the cutting table of the utility model;

[0021] Figure 5 It is an enlarged stereoscopic view of the clamping box of the utility model;

[0022] Figure 6 This is a schematic diagram of the internal structure of the clamping box of the utility model;

[0023] In the figure: 1 cutting table, 2 cutting bracket, 3 cutting cylinder, 4 cutting blade, 5 guide rod, 6, cutting matching seat, 7 notch, 8 driving pulley, 9 driven pulley, 10 synchronous belt, 11 socket, 12 connector, 13 clamping box, 14 second rotating motor, 15 bidirectional threaded rod, 16 lifting block, 17 clamping plate, 18 rubber pad, 19 first rotating motor, 20 first bevel gear, 21 third bevel gear, 22 transmission shaft, 23 second bevel gear. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] Reference Figure 1-6 A non-woven fabric cutting device comprises a cutting table 1 and a cutting mechanism. Both sides of the top of the cutting table 1 are provided with a non-woven fabric driving mechanism. The non-woven fabric driving mechanism comprises a driving pulley 8 and a driven pulley 9. The driving pulley 8 and the driven pulley 9 are sleeved with a synchronous belt 10 on the outer side. A plurality of sockets 11 are evenly distributed on the outer side of the synchronous belt 10. The sockets 11 are connected with clamping mechanisms through connectors 12. The clamping mechanisms are arranged in groups of two.

[0027] The cutting mechanism comprises a cutting bracket 2, a cutting cylinder 3 is fixed on the cutting bracket 2, and a cutting blade 4 is fixed on the output shaft of the cutting cylinder 3;

[0028] The driving pulley 8 rotates to drive the synchronous belt 10 to move, thereby driving the clamping mechanism to move. The clamping mechanism can clamp the two side edges of the non-woven fabric, so that the non-woven fabric can move with the synchronous belt 10, and the cut part of the non-woven fabric can be sent to the bottom of the cutting blade 4, so that the cutting blade 4 can be driven by the cutting cylinder 3 to cut the non-woven fabric. The cutting position is located between the clamping mechanisms in groups of two. After the cutting is completed, the clamping mechanism located at the rear of the moving direction continues to hold, and the clamping mechanism located in front of the moving direction is released, so that the cut part can be separated, and the remaining non-woven fabric that needs to be cut continues to move with the synchronous belt 10, and then continues the next cutting, and cooperates with the unwinding device to cut, which is more efficient and convenient.

[0029] Among them, a first rotating motor 19 is fixed to the bottom end of the cutting table 1, and two first bevel gears 20 are fixed to the output shaft of the first rotating motor 19. The two first bevel gears 20 are symmetrically arranged up and down, and second bevel gears 23 are fixed to the mounting shafts of the two driving pulleys 8. A transmission shaft 22 is provided between the first bevel gear 20 and the second bevel gear 23, and third bevel gears 21 are fixed to both ends of the transmission shaft 22. The two third bevel gears 21 are respectively meshed with the first bevel gear 20 and the second bevel gear 23;

[0030] The first rotating motor 19 can drive the first bevel gear 20 to rotate, and through the meshing transmission of the first bevel gear 20, the second bevel gear 23 and the third bevel gear 21, it can drive the two driving pulleys 8 to rotate synchronously in opposite directions, thereby driving the synchronous belt 10 to move. The two synchronous belts 10 move in the same direction on the sides close to each other, thereby driving the non-woven fabric to move.

[0031] The top of the cutting table 1 is provided with a cutting matching seat 6 just below the cutting blade 4, and the top of the cutting matching seat 6 is provided with a notch 7 that matches with the cutting blade 4;

[0032] The cutting blade 4 can be moved downward and stuck in the notch 7, thereby ensuring that the nonwoven fabric will not deviate during cutting, thereby improving the cutting effect.

[0033] Wherein, guide rods 5 are fixed on both sides of the top of the cutting blade 4, and the guide rods 5 movably penetrate the cutting bracket 2 through the guide hole;

[0034] The guiding function of the guide rod 5 can improve the stability of the lifting and lowering movement of the cutting blade 4.

[0035] The clamping mechanism includes a clamping box 13, the top of which is fixed with a second rotary motor 14, the output shaft of the second rotary motor 14 extends into the clamping box 13 and is fixed with a bidirectional threaded rod 15, the external threads of the bidirectional threaded rod 15 are equipped with two lifting blocks 16, one side of the lifting block 16 extends to the outside of the clamping box 13 and is fixed with a clamping plate 17;

[0036] The second rotary motor 14 can drive the bidirectional threaded rod 15 to rotate, thereby driving the two lifting blocks 16 to move closer to or farther away from each other, so that the non-woven fabric can be clamped and released by the approach and distance of the two clamping plates 17 .

[0037] A rubber pad 18 is fixed to one side of the two clamping plates 17 that are close to each other, and a groove is provided on the rubber pad 18 for increasing friction.

[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0039] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cutting device for nonwoven fabrics, comprising a cutting table (1) and a cutting mechanism, characterized in that: Both sides of the top of the cutting table (1) are provided with a non-woven fabric driving mechanism, the non-woven fabric driving mechanism comprises a driving pulley (8) and a driven pulley (9), the outer sides of the driving pulley (8) and the driven pulley (9) are sleeved with a synchronous belt (10), the outer sides of the synchronous belt (10) are evenly distributed with a plurality of plug seats (11), the plug seats (11) are connected with clamping mechanisms through plug connectors (12), and the clamping mechanisms are grouped in pairs; The cutting mechanism comprises a cutting bracket (2), a cutting cylinder (3) is fixed on the cutting bracket (2), and a cutting blade (4) is fixed on the output shaft of the cutting cylinder (3).

2. A nonwoven fabric cutting device according to claim 1, characterized in that: A first rotating motor (19) is fixed at the bottom end of the cutting table (1), and two first bevel gears (20) are fixed to the output shaft of the first rotating motor (19), and the two first bevel gears (20) are symmetrically arranged up and down. Second bevel gears (23) are fixed on the mounting shafts of the two driving pulleys (8), and a transmission shaft (22) is provided between the first bevel gear (20) and the second bevel gear (23). Third bevel gears (21) are fixed at both ends of the transmission shaft (22), and the two third bevel gears (21) are respectively meshed with the first bevel gear (20) and the second bevel gear (23).

3. A nonwoven fabric cutting device according to claim 1, characterized in that: A cutting matching seat (6) is provided at the top of the cutting table (1) and is located directly below the cutting blade (4). A notch (7) matching with the cutting blade (4) is provided at the top of the cutting matching seat (6).

4. A nonwoven fabric cutting device according to claim 1, characterized in that: Guide rods (5) are fixed on both sides of the top end of the cutting blade (4), and the guide rods (5) movably penetrate the cutting bracket (2) through the guide holes.

5. The nonwoven fabric cutting device according to claim 1, characterized in that: The clamping mechanism comprises a clamping box (13) at the top of which is fixed a second rotating motor (14), the output shaft of the second rotating motor (14) extends into the clamping box (13) and is fixed with a bidirectional threaded rod (15), the external threads of the bidirectional threaded rod (15) are equipped with two lifting blocks (16), and one side of the lifting block (16) extends to the outside of the clamping box (13) and is fixed with a clamping plate (17).

6. A nonwoven fabric cutting device according to claim 5, characterized in that: A rubber pad (18) is fixed on one side of the two clamping plates (17) close to each other, and a groove for increasing friction is provided on the rubber pad (18).