Integrated pump station rapid blowdown device
By designing a fast sewage discharge device in the integrated pump station, the gear system is used to drive the crushing roller to crush large particulate debris in the sewage, and the impurities on the filter plate are cleaned by cleaning components, the problem of blockage caused by the existing sewage discharge pump stations being unable to crush large particulate debris in the sewage is solved, and the smooth discharge of sewage and the improvement of sewage discharge efficiency is achieved.
Patent Information
- Application Number
- CN202421466213.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the sewage transport and discharge process of existing sewage pump stations, large particles in the sewage cannot be crushed, which makes these debris easily block the pipelines and water pumps of the pump station, affecting the smooth discharge of sewage and reducing sewage discharge efficiency.
An integrated pump station rapid sewage discharge device is designed, including a treatment box, crushing roller and cleaning assembly. The first motor drive gear system drives the crushing roller to rotate, crush large particulate debris in the sewage, and clean impurities on the filter plate through the cleaning assembly to prevent clogging.
Effectively crush large particulate debris in sewage, avoid blockage, ensure smooth discharge of sewage, improve sewage discharge efficiency, and extend the service life of the filter plate.
Smart Images

Figure CN222771599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage discharge from a pump station, in particular to an integrated rapid sewage discharge device for a pump station. Background Art
[0002] The integrated pump station is a prefabricated modular equipment used for urban drainage, sewage treatment and rainwater management. It integrates multiple components such as pumps, pipes, control systems, filtration devices, etc., and can efficiently treat and discharge stagnant water, sewage or rainwater.
[0003] During the sewage transportation and discharge process, a sewage pump station is used for control. When the existing sewage pump station is in use, due to the presence of fixed waste debris and other pollutants in the sewage, the traditional sewage discharge device cannot crush the debris in the sewage, resulting in large particles of debris in the sewage (such as plastic bags, leaves, fiber, etc.) easily clogging the pipes and water pumps of the pump station, affecting the smooth discharge of sewage and reducing the efficiency of sewage discharge. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an integrated pump station rapid sewage discharge device, which aims to improve the problem in the prior art that the debris in the sewage cannot be crushed, resulting in large particles of debris in the sewage (such as plastic bags, leaves, fiber materials, etc.) easily clogging the pipes and water pumps of the pump station.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An integrated pump station rapid sewage discharge device comprises a base, wherein the upper part of the base is fixedly connected to a pump station chamber, a mounting plate is fixedly connected to the left side of the outside of the pump station chamber, a processing box is fixedly connected to the upper part of the mounting plate, a first motor is arranged outside the processing box, a first gear is fixedly connected to the output end of the first motor, a second gear is meshingly connected to the outside of the first gear, a rotating rod is fixedly connected to the inside of the first gear and the second gear, a crushing roller is fixedly connected to the outside of the two rotating rods, a cleaning assembly is arranged on the upper part of the pump station chamber, and the cleaning assembly is used for cleaning the filtering structure, a delivery pipe is fixedly connected to the lower part of the processing box, the other end of the delivery pipe is fixedly connected to the inside of the pump station chamber, mounting holes are opened all around the inside of the base, and baffles are fixedly connected to both sides of the inside of the processing box.
[0007] Furthermore, the cleaning component includes an electric push rod, the output end of the electric push rod is fixedly connected to a horizontal plate, the lower part of the horizontal plate is fixedly connected to a mounting shell, the inside of the mounting shell is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a mounting disk, and cleaning brushes are installed around the lower part of the mounting disk.
[0008] Furthermore, a support plate is fixedly connected to the outside of the processing box, and the first motor is fixedly connected to the upper part of the support plate.
[0009] Furthermore, a sewage inlet is fixedly connected to the upper portion of the processing box.
[0010] Furthermore, a mounting frame is fixedly connected to the upper portion of the pump station chamber, and the electric push rod is fixedly connected to the inside of the mounting frame.
[0011] Furthermore, telescopic rods are fixedly connected to both sides of the interior of the pump station room, and the tops of the two telescopic rods are fixedly connected to both sides of the upper part of the transverse plate.
[0012] Furthermore, a sewage outlet is fixedly connected to the right side of the outside of the pump station room.
[0013] Furthermore, a filter plate is provided inside the pump station chamber, and lifting ears are fixedly connected on both sides of the outside of the pump station chamber.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, during the sewage discharge process, the sewage is first transported to the inside of the treatment box through the sewage inlet, and then the first motor is started to drive the first gear fixed at the output end to rotate. The first gear drives the second gear meshed with the outside to rotate, and then drives the two rotating rods fixed inside and the two crushing rollers fixed outside to rotate. Through the rotation of the two crushing rollers, the impurities in the sewage in the pump station room are crushed to prevent large particles from clogging the pipes and water pumps, ensuring the smooth discharge of sewage and improving the sewage discharge efficiency.
[0016] 2. In the utility model, when it is necessary to clean the impurities on the upper part of the filter plate, the electric push rod is started to move the cleaning brush to the top of the filter plate, and then the second motor is started to drive the mounting plate and the cleaning brush to rotate. The impurities on the filter plate are removed by the rotation of the cleaning brush, which makes it easy to clean the impurities attached to the upper part of the filter plate, prevents clogging, ensures that the filter plate maintains efficient filtering performance, and extends the service life of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of the integrated pump station rapid sewage discharge device proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the sewage outlet structure of the integrated pump station rapid sewage discharge device proposed by the utility model;
[0019] Figure 3 A schematic diagram of the internal structure of the treatment box of the integrated pump station rapid sewage discharge device proposed by the utility model;
[0020] Figure 4This is a schematic diagram of the internal structure of the pump station room of the integrated pump station rapid sewage discharge device proposed by the utility model.
[0021] Legend:
[0022] 1. Base; 2. Mounting hole; 3. Pump station room; 4. Mounting plate; 5. Processing box; 6. Support plate; 7. First motor; 8. First gear; 9. Second gear; 10. Rotating rod; 11. Crushing roller; 12. Baffle; 13. Delivery pipe; 14. Mounting frame; 15. Cleaning assembly; 1501. Electric push rod; 1502. Horizontal plate; 1503. Mounting shell; 1504. Second motor; 1505. Mounting plate; 1506. Cleaning brush; 16. Telescopic rod; 17. Sewage outlet; 18. Sewage inlet; 19. Filter plate; 20. Lifting ear. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 and Figure 3 The utility model provides an embodiment: an integrated pump station rapid sewage discharge device, including a base 1, a pump station chamber 3 is fixedly connected to the upper part of the base 1, a mounting plate 4 is fixedly connected to the left side of the outside of the pump station chamber 3, a processing box 5 is fixedly connected to the upper part of the mounting plate 4, a first motor 7 is arranged outside the processing box 5, a first gear 8 is fixedly connected to the output end of the first motor 7, a second gear 9 is meshed and connected to the outside of the first gear 8, a rotating rod 10 is fixedly connected to the inside of the first gear 8 and the second gear 9, and a crushing roller 11 is fixedly connected to the outside of the two rotating rods 10, a cleaning assembly 15 is arranged on the upper part of the pump station chamber 3, and the cleaning assembly 15 is used for cleaning the filtering structure, a delivery pipe 13 is fixedly connected to the lower part of the processing box 5, and the other end of the delivery pipe 13 is fixedly connected to the inside of the pump station chamber 3, mounting holes 2 are opened all around the inside of the base 1, baffles 12 are fixedly connected to both sides of the inside of the processing box 5, a support plate 6 is fixedly connected to the outside of the processing box 5, the first motor 7 is fixedly connected to the upper part of the support plate 6, and a sewage inlet 18 is fixedly connected to the upper part of the processing box 5.
[0025] When discharging sewage, first, the sewage is transported to the interior of the treatment box 5 through the sewage inlet 18. After the sewage enters the treatment box 5, the first motor 7 is started, and the first motor 7 starts to operate, and drives the first gear 8 fixed at its output end to rotate. As the first gear 8 rotates, the second gear 9 meshed on the outside also rotates. During the rotation of the first gear 8 and the second gear 9, the two rotating rods 10 fixed inside are driven to rotate together, and the rotation of the two rotating rods 10 drives the two crushing rollers 11 fixed on the outside to rotate synchronously. Through the coordinated operation of the two crushing rollers 11, the impurities in the sewage entering the pump station chamber 3 are crushed. The crushing roller 11 can effectively crush large particles of debris (such as plastic bags, leaves, fiber materials, etc.) in the sewage into smaller particles, thereby preventing these large particles of debris from easily clogging the pipes and water pumps of the pump station.
[0026] Reference Figure 2 and Figure 4 The cleaning component 15 includes an electric push rod 1501, the output end of the electric push rod 1501 is fixedly connected to a horizontal plate 1502, the lower part of the horizontal plate 1502 is fixedly connected to a mounting shell 1503, the inside of the mounting shell 1503 is fixedly connected to a second motor 1504, the output end of the second motor 1504 is fixedly connected to a mounting plate 1505, cleaning brushes 1506 are installed around the lower part of the mounting plate 1505, the upper part of the pump station chamber 3 is fixedly connected to a mounting frame 14, the electric push rod 1501 is fixedly connected to the inside of the mounting frame 14, both sides of the inside of the pump station chamber 3 are fixedly connected to telescopic rods 16, the tops of the two telescopic rods 16 are fixedly connected to the upper sides of the horizontal plate 1502, the right side of the outside of the pump station chamber 3 is fixedly connected to a sewage outlet 17, a filter plate 19 is arranged inside the pump station chamber 3, and both sides of the outside of the pump station chamber 3 are fixedly connected to lifting ears 20.
[0027] When it is necessary to clean the impurities on the upper part of the filter plate 19, first start the electric push rod 1501, and the electric push rod 1501 will accurately move the cleaning brush 1506 to the upper part of the filter plate 19. After the cleaning brush 1506 is in place, start the second motor 1504 fixed inside the mounting shell 1503. After the second motor 1504 is started, it drives the mounting plate 1505 fixed at its output end to start rotating. As the mounting plate 1505 rotates, the cleaning brush 1506 fixed around the lower part of the mounting plate 1505 also rotates. The cleaning brush 1506 rotates above the filter plate 19 and effectively cleans various impurities attached to the upper part of the filter plate 19 through the physical friction of its bristles. Whether it is fine particles, adhered dirt, or other impurities that may cause blockage, they can be completely removed by the rotation of the cleaning brush 1506. The design of the cleaning brush 1506 ensures full coverage and cleaning of the surface of the filter plate 19 without leaving any dead corners, making it easy to clean impurities attached to the upper part of the filter plate 19, thereby preventing clogging, ensuring that the filter plate 19 maintains efficient filtering performance, and extending the service life of the filter plate 19.
[0028] Working principle: when discharging sewage, first, the sewage is transported to the inside of the treatment box 5 through the sewage inlet 18, and then the first motor 7 is started. The first motor 7 rotates with the first gear 8 fixed at the output end, and the first gear 8 rotates with the second gear 9 meshed with the outside. When the first gear 8 and the second gear 9 rotate, the two rotating rods 10 fixed inside rotate, and the two rotating rods 10 rotate with the two crushing rollers 11 fixed outside. The impurities in the sewage entering the pump station chamber 3 are crushed by the rotation of the two crushing rollers 11, so that the sewage discharge device is convenient for crushing impurities in the sewage, avoiding large particles of debris in the sewage (such as plastic bags, leaves, fiber, etc.) from easily clogging the pipes and water pumps of the pump station, ensuring The smooth discharge of sewage improves the efficiency of sewage discharge. Then, when it is necessary to clean the impurities on the upper part of the filter plate 19, the electric push rod 1501 is started, and the cleaning brush 1506 is moved to the upper part of the filter plate 19 through the electric push rod 1501, and then the second motor 1504 fixed inside the mounting shell 1503 is started. The second motor 1504 rotates the mounting disk 1505 fixed at the output end, and the mounting disk 1505 rotates with the cleaning brush 1506 installed around the lower part. The impurities on the upper part of the filter plate 19 are cleaned by the rotation of the cleaning brush 1506, which makes it easy to clean the impurities attached to the upper part of the filter plate 19, prevents clogging, ensures that the filter plate 19 maintains high-efficiency filtering performance, and extends the service life of the filter plate 19.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An integrated pump station rapid sewage discharge device, comprising a base (1), characterized in that: The upper part of the base (1) is fixedly connected to a pump station chamber (3); the left side of the outside of the pump station chamber (3) is fixedly connected to a mounting plate (4); the upper part of the mounting plate (4) is fixedly connected to a processing box (5); a first motor (7) is arranged outside the processing box (5); the output end of the first motor (7) is fixedly connected to a first gear (8); the outside of the first gear (8) is meshedly connected to a second gear (9); the insides of the first gear (8) and the second gear (9) are fixedly connected to a rotating rod (10); the outsides of the two rotating rods (10) are fixedly connected to a crushing roller (11); the upper part of the pump station chamber (3) is provided with a cleaning assembly (15); the cleaning assembly (15) is used for cleaning the filtering structure; the lower part of the processing box (5) is fixedly connected to a delivery pipe (13); the other end of the delivery pipe (13) is fixedly connected to the inside of the pump station chamber (3); the base (1) is provided with mounting holes (2) all around the inside; baffles (12) are fixedly connected to both sides of the inside of the processing box (5).
2. The integrated pump station rapid sewage discharge device according to claim 1 is characterized in that: The cleaning component (15) comprises an electric push rod (1501), the output end of the electric push rod (1501) is fixedly connected to a transverse plate (1502), the lower part of the transverse plate (1502) is fixedly connected to a mounting shell (1503), the interior of the mounting shell (1503) is fixedly connected to a second motor (1504), the output end of the second motor (1504) is fixedly connected to a mounting plate (1505), and cleaning brushes (1506) are installed around the lower part of the mounting plate (1505).
3. The integrated pump station rapid sewage discharge device according to claim 1 is characterized in that: A support plate (6) is fixedly connected to the outside of the processing box (5), and the first motor (7) is fixedly connected to the upper part of the support plate (6).
4. The integrated pump station rapid sewage discharge device according to claim 1 is characterized in that: The upper portion of the treatment box (5) is fixedly connected with a sewage inlet (18).
5. The integrated pump station rapid sewage discharge device according to claim 2 is characterized in that: A mounting frame (14) is fixedly connected to the upper portion of the pump station chamber (3), and the electric push rod (1501) is fixedly connected to the inside of the mounting frame (14).
6. The integrated pump station rapid sewage discharge device according to claim 2 is characterized in that: Telescopic rods (16) are fixedly connected to both sides of the pump station chamber (3), and the tops of the two telescopic rods (16) are fixedly connected to both sides of the upper part of the horizontal plate (1502).
7. The integrated pump station rapid sewage discharge device according to claim 1 is characterized by: A sewage outlet (17) is fixedly connected to the right side of the outside of the pump station room (3).
8. The integrated pump station rapid sewage discharge device according to claim 1 is characterized by: A filter plate (19) is arranged inside the pump station chamber (3), and lifting ears (20) are fixedly connected to both sides of the outside of the pump station chamber (3).