Air inlet cooling and dehumidifying device of air compressor

By introducing spiral pipes and water-absorbing sponges into the air intake cooling and dehumidification device of the air compressor, the problems of poor dehumidification effect and inconvenient disassembly and assembly are solved, and more efficient cooling and dehumidification effect and simpler operating procedures are achieved.

CN222772324UActive Publication Date: 2025-04-18SHANGHAI QILAO BOARD ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202422154648.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-04-18
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing air intake cooling and dehumidification device of the air compressor does not easily effectively increase the residence time of the air in the dehumidification component, resulting in a reduced dehumidification effect, and the device is not convenient for disassembly and assembly and replacement of the water storage component, which affects the efficiency of use.

Method used

A air compressor intake cooling and dehumidification device including spiral pipes and water-absorbing sponges is designed to extend the gas residence time through the spiral pipes and improve the condensation efficiency of condensing water. The water-absorbing sponges are used to store condensing water, and the replacement of the water-absorbing sponges is simplified through convenient disassembly and assembly structures.

Benefits of technology

It improves the cooling and dehumidification effect of the air compressor, extends the gas residence time, enhances the collection and storage efficiency of condensate, simplifies the disassembly and assembly and replacement process of the device, and improves the working efficiency of users.

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Abstract

The utility model belongs to the field of air compressor dehumidification, and particularly relates to an air compressor air inlet cooling and dehumidifying device which comprises a bottom plate, a supporting frame is fixedly connected to the surface of the bottom plate, and an air storage tank is fixedly connected to the interior of the supporting frame. Heat conduction oil in the shell is cooled through the refrigerator, the structural design of the spiral pipeline prolongs the staying time of air in the shell, moisture in the air is condensed on the inner wall of the spiral pipeline, then falls into the connecting pipe, enters the water absorption sponge to be stored, and is distributed on the top face of the storage box at equal intervals through the connecting pipe, and therefore the storage effect is improved. Secondly, a rotating plate is rotated to a proper angle, so that the inner side of the rotating plate is separated from the side face of a sliding plate, the water absorption sponge is replaced after the sliding plate is pulled out in a sliding groove in a sliding mode, the rotating plate is loosened after the sliding plate is closed in a sliding mode, and the rotating plate automatically falls to abut against the two sides of the sliding plate; the structure is simple, the water-absorbing sponge is convenient to replace, and the working efficiency of a user is improved.
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Description

Technical Field

[0001] The utility model relates to the field of air compressor dehumidification, in particular to an air intake cooling and dehumidification device for an air compressor. Background Art

[0002] When air compressors compress air, they compress a large amount of water into the gas, forming high-temperature and high-pressure moisture. This moisture will not only damage the equipment and tools of the air system, but may also pollute and harm the production environment; therefore, dehumidification must be performed before air compression. The function of the air compressor suction deep dehumidification system is to dehumidify the air before it enters the air compressor to ensure that no moisture is generated during the air compression process.

[0003] The existing air compressor intake cooling and dehumidification device is not easy to effectively increase the time that air stays in the dehumidification component, and effectively collect the condensed water in the dehumidification component, which may lead to a reduction in the dehumidification effect of the device. The existing air compressor intake cooling and dehumidification device is not easy to achieve convenient disassembly and replacement of water storage components, which may lead to a reduction in the user's work efficiency.

[0004] Therefore, in order to solve the above problems, an air compressor intake air cooling and dehumidification device is proposed. Utility Model Content

[0005] In order to remedy the problems in the prior art, the utility model proposes an air compressor intake air cooling and dehumidification device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: an air compressor intake cooling and dehumidifying device described in the utility model comprises a base plate, the surface of the base plate is fixedly connected to a support frame, the interior of the support frame is fixedly connected to an air storage tank, the side of the air storage tank is fixedly connected to a negative pressure fan, one side of the negative pressure fan is fixedly connected to a valve pipe, one end of the valve pipe is fixedly connected to a mounting plate, the surface of the mounting plate is fixedly connected to an outer shell, the outer wall of the outer shell is fixedly connected to a refrigerator, a connecting pipe is penetrated through the bottom of the outer shell, the bottom of the connecting pipe is fixedly connected to a storage box, and the side of the storage box is fixedly connected to a supporting foot.

[0007] Preferably, through pipes are provided through both sides of the shell, the inner side of the through pipes is fixedly connected to the spiral pipe, and the bottom surface of the spiral pipe is fixedly connected to the top end of the connecting pipe.

[0008] Preferably, a slide groove is provided on the inner side of the storage box, and the interior of the slide groove is slidably connected to a slide plate.

[0009] Preferably, there are two mounting plates, and connecting bolts are fixed on the surface of one of the mounting plates near the four corners.

[0010] Preferably, a water-absorbing sponge is embedded in the interior of the storage box, and the connecting pipes are distributed at equal distances on the top surface of the storage box.

[0011] Preferably, both sides of the storage box are rotatably connected with a rotating plate, and the inner sides of the rotating plate are pressed against the two sides of the slide plate.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model uses a refrigerator to cool the heat transfer oil inside the shell. The structural design of the spiral pipe increases the time the gas stays inside the shell. The moisture in the air condenses on the inner wall of the spiral pipe and falls into the connecting pipe and enters the water-absorbing sponge for storage. The connecting pipe is evenly distributed on the top surface of the storage box, which makes it easier for the water-absorbing sponge to evenly store water, thereby improving the cooling and dehumidification effect of the device.

[0014] 2. The utility model rotates the rotating plate to a suitable angle so that the inner side of the rotating plate is separated from the side of the skateboard. The skateboard is slid out of the slide groove and the water-absorbing sponge is replaced. After the skateboard is slid closed, the rotating plate is released, and the rotating plate automatically falls down and presses against the two sides of the skateboard. The structure is simple, which is convenient for replacing the water-absorbing sponge and improves the work efficiency of the user. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a schematic diagram of the structure of the gas storage tank of the utility model;

[0017] Figure 2 This is a schematic diagram of the storage box structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the shell structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the valve tube structure of the utility model.

[0020] In the figure: 1. bottom plate; 2. support frame; 3. gas storage tank; 4. negative pressure fan; 5. valve pipe; 6. mounting plate; 61. bolt; 7. outer shell; 8. through pipe; 9. spiral pipe; 10. connecting pipe; 11. refrigerator; 12. storage box; 13. supporting foot; 14. water-absorbing sponge; 15. slide; 16. slide plate; 17. rotating plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, an air compressor intake air cooling and dehumidifying device comprises a bottom plate 1, a support frame 2 is fixedly connected to the surface of the bottom plate 1, an air storage tank 3 is fixedly connected to the inside of the support frame 2, a negative pressure fan 4 is fixedly connected to the side of the air storage tank 3, a valve pipe 5 is fixedly connected to one side of the negative pressure fan 4, one end of the valve pipe 5 is fixedly connected to a mounting plate 6, a surface of the mounting plate 6 is fixedly connected to a shell 7, an outer wall of the shell 7 is fixedly connected to a refrigerator 11, a connecting pipe 10 is provided through the bottom of the shell 7, a storage box 12 is fixedly connected to the bottom of the connecting pipe 10, and a support foot 13 is fixedly connected to the side of the storage box 12;

[0023] Furthermore, through pipes 8 are provided through both sides of the housing 7, the inner side of the through pipe 8 is fixedly connected to a spiral pipe 9, and the bottom surface of the spiral pipe 9 is fixedly connected to the top of the connecting pipe 10;

[0024] During operation, through-pipes 8 are provided through both sides of the shell 7, and the inner side of the through-pipes 8 is fixedly connected to the spiral pipe 9, which increases the time the gas stays inside the shell 7 and improves the refrigeration and dehumidification effect of the device.

[0025] Furthermore, a slide groove 15 is provided on the inner side of the storage box 12, and the interior of the slide groove 15 is slidably connected to a slide plate 16;

[0026] During operation, the slide plate 16 is connected by sliding inside the slide groove 15 , and the structure is simple, and the slide plate 16 can be easily disassembled and assembled, thereby improving the work efficiency of the user.

[0027] Furthermore, there are two mounting plates 6, and connecting bolts 61 are fixed on the surface of one mounting plate 6 near the four corners;

[0028] During operation, the structural design in which the two mounting plates 6 are fixedly connected by bolts 61 improves the stability between the valve tube 5 and the housing 7 .

[0029] Furthermore, a water-absorbing sponge 14 is embedded inside the storage box 12, and the connecting pipes 10 are distributed at equal distances on the top surface of the storage box 12;

[0030] During operation, the connecting pipes 10 are evenly distributed on the top surface of the storage box 12 , and a water-absorbing sponge 14 is embedded in the storage box 12 , thereby improving the drainage efficiency of the spiral pipe 9 and the water storage effect of the storage box 12 .

[0031] Furthermore, both sides of the storage box 12 are rotatably connected with a rotating plate 17, and the inner side of the rotating plate 17 is pressed against the two sides of the slide plate 16;

[0032] During operation, the inner side of the rotating plate 17 rotatably connected to the two sides of the storage box 12 is pressed against the two sides of the slide plate 16 by the structural design, so that the rotating plate 17 can fix and limit the slide plate 16, and the structure is simple and easy to disassemble and assemble.

[0033] Working principle: fill the inside of the shell 7 with heat transfer oil in advance, open the valve tube 5, start the negative pressure fan 4 through the external power supply, compress the air inside the gas storage tank 3, and then the external air enters the spiral pipe 9 through the through pipe 8, and at the same time, start the refrigerator 11 through the external power supply, and the refrigerator 11 cools the heat transfer oil inside the shell 7. The structural design of the spiral pipe 9 increases the time that the gas stays inside the shell 7. The moisture in the air condenses on the inner wall of the spiral pipe 9 and falls into the connecting pipe 10, and enters the water-absorbing sponge 14 for storage, and is evenly distributed on the top surface of the storage box 12 through the connecting pipe 10, so that the water-absorbing sponge 14 can store water evenly;

[0034] When the device is used for a long time and the absorbent sponge 14 needs to be replaced, the rotating plate 17 is rotated to a suitable angle to separate the inner side of the rotating plate 17 from the side of the slide plate 16. The slide plate 16 is slid out of the slide groove 15 and the absorbent sponge 14 is replaced. After the slide plate 16 is slid closed, the rotating plate 17 is released, and the rotating plate 17 automatically falls down and presses against the two sides of the slide plate 16. The structure is simple and easy to operate.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An air compressor intake air cooling and dehumidification device, comprising a bottom plate (1), characterized in that: The surface of the bottom plate (1) is fixedly connected to a support frame (2), the interior of the support frame (2) is fixedly connected to a gas storage tank (3), the side of the gas storage tank (3) is fixedly connected to a negative pressure fan (4), one side of the negative pressure fan (4) is fixedly connected to a valve pipe (5), one end of the valve pipe (5) is fixedly connected to a mounting plate (6), the surface of the mounting plate (6) is fixedly connected to an outer shell (7), the outer wall of the outer shell (7) is fixedly connected to a refrigerator (11), a connecting pipe (10) is provided through the bottom of the outer shell (7), the bottom of the connecting pipe (10) is fixedly connected to a storage box (12), and the side of the storage box (12) is fixedly connected to a supporting foot (13).

2. The air compressor intake air cooling and dehumidification device according to claim 1, characterized in that: Through pipes (8) are provided through both sides of the outer shell (7); the inner side of the through pipe (8) is fixedly connected to a spiral pipe (9); and the bottom surface of the spiral pipe (9) is fixedly connected to the top of the connecting pipe (10).

3. The air compressor intake air cooling and dehumidification device according to claim 1, characterized in that: A slide groove (15) is provided on the inner side of the storage box (12), and the interior of the slide groove (15) is slidably connected to a slide plate (16).

4. The air compressor intake air cooling and dehumidification device according to claim 1, characterized in that: The number of the mounting plates (6) is two, and connection bolts (61) are fixed on the surface of one of the mounting plates (6) at positions close to the four corners.

5. The air compressor intake air cooling and dehumidification device according to claim 1, characterized in that: A water-absorbing sponge (14) is embedded in the interior of the storage box (12), and the connecting pipes (10) are distributed at equal distances on the top surface of the storage box (12).

6. The air compressor intake air cooling and dehumidification device according to claim 1, characterized in that: Both sides of the storage box (12) are rotatably connected to a rotating plate (17), and the inner sides of the rotating plate (17) are pressed against both sides of the slide plate (16).