Seamless steel tube for boiler

By designing an anti-loosening mechanism in the seamless steel pipe of the boiler system, using toothed gaskets, anti-loose gaskets, sealing rings and other components, the problem of nut loosening caused by vibration and erosion is solved, which significantly improves the stability of the connection and sealing performance, ensuring the safe and efficient operation of the boiler system.

CN222772816UActive Publication Date: 2025-04-18LIAOCHENG ZHONGYUE PIPE IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421780044.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-04-18
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In boiler systems, the seamless steel pipes used are often loosened due to fluid erosion and equipment vibration, which weakens the sealing effect and may lead to liquid media leakage, affecting equipment safety and efficiency.

Method used

A seamless steel pipe for boilers is designed, using an anti-loosening mechanism including fixing components, anti-detachment components, connecting components, stabilizing components, vibration-absorbing components and control components. The anti-loosening mechanism enhances the stability and sealing performance of threaded connections through toothed gaskets, anti-loosening gaskets, sealing rings, springs, elastic snaps and other components, and reduces the risk of nut loosening caused by vibration.

Benefits of technology

It effectively prevents the nut loosening caused by vibration and impact, enhances the stability and sealing performance of the connection, reduces the risk of liquid media leakage, and ensures the safe and efficient operation of the boiler system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222772816U_ABST
    Figure CN222772816U_ABST
Patent Text Reader

Abstract

The utility model provides a seamless steel tube for boilers, which relates to the technical field of seamless steel tubes for boilers and comprises a steel tube body and an anti-loosening mechanism, a connecting disc is mounted on the outer side of the steel tube body, the anti-loosening mechanism is arranged on one side of the connecting disc, and a tooth-shaped gasket is mounted between a bolt and the connecting disc by the aid of the anti-loosening mechanism. The tooth-shaped structure is plastically deformed when the tooth-shaped structure is subjected to bolt fastening force, the fastening force and the sealing performance of connection are enhanced, the anti-disengaging gasket is installed at the position of the nut, the anti-disengaging gasket has the effect that the stability of threaded connection is further enhanced through the specific design, and then the sealing ring is embedded into the connecting disc. The inserting blocks below the connecting disc extrude the corresponding stabilizing blocks inwards under the action of installation force, the stabilizing blocks move outwards after being pressed, and when grooves in the inserting blocks are completely matched with protrusions on the stabilizing blocks, elastic force accumulated by the springs is released to drive the stabilizing blocks to be tightly attached to the inserting blocks, so that the sealing disc is tightly connected with the connecting disc, and the sealing effect is good. And the overall sealing performance is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of seamless steel pipes for boilers, in particular to a seamless steel pipe for boilers. Background Art

[0002] Seamless steel pipes for boilers are specially designed pipe materials with a continuous, hollow cylindrical structure without welded joints. This type of steel pipe is specially used in boiler systems, especially thermal equipment working under high or ultra-high pressure conditions, such as power station boilers, industrial boilers, steam generators, etc. With their seamless structure, selected materials and strict manufacturing standards, they play a vital role in ensuring the safe, reliable and efficient operation of boilers.

[0003] After searching, the patent number "CN220082372U" mentioned in the text that "the utility model discloses a seamless steel pipe for boilers, which relates to the technical field of seamless steel pipes for boilers, including a seamless steel pipe body, one end of the seamless steel pipe body is fixedly connected to a connecting pipe, the other end of the seamless steel pipe body is fixedly connected to a threaded pipe, the inside of the connecting hole is movably connected to a connecting rod, the outside of the connecting rod is sleeved with a spring 1, the inner wall of the connecting pipe is movably connected to a fixed pad, the outside of the threaded pipe is provided with a docking groove, and the inside of the seamless steel pipe body is provided with a threaded groove. The utility model presses the connecting rod along the connecting hole, so that the spring 1 is deformed by force, and the connecting rod moves along the inside of the connecting hole, One end of the connecting rod is inserted into the connecting hole of the seamless steel pipe of the boiler at one end, and the elastic force of the second spring is used to clamp the blocks at both ends into the clamping groove for fixing, so as to perform secondary fixed connection between the seamless steel pipes to prevent them from falling off. When in use, one end of the threaded pipe of the butt-jointed steel pipe is inserted into the connecting pipe, and the elastic force of the spring sheet is used to clamp the fixing pad into the inside of the butt-jointed groove to prevent the connection end from loosening. However, in the process of using the seamless steel pipe, due to the continuous flushing of the fluid and the vibration generated by the operation of the equipment, the bolts and nuts at the connection parts often encounter the problem of loosening, which not only weakens the original sealing effect, but also causes the leakage of the liquid medium, posing a threat to the safety of equipment operation and work efficiency.

[0004] Therefore, we provide a seamless steel pipe for boilers to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a seamless steel pipe for boilers to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a seamless steel pipe for a boiler, comprising a steel pipe body and an anti-loosening mechanism, a connecting plate is installed on the outer side of the steel pipe body, and an anti-loosening mechanism is provided on one side of the connecting plate;

[0007] The anti-loosening mechanism includes a fixing component, an anti-slipping component, a connecting component, a stabilizing component, a vibration-damping component and a control component. A fixing component is provided on one side of the connecting disk, an anti-slipping component is installed on the outer side of the fixing component, a connecting component is provided on one side of the anti-slipping component, a stabilizing component is provided on one side of the connecting component, a vibration-damping component is installed on the surface of the anti-slipping component, and a control component is provided on one side of the vibration-damping component.

[0008] Preferably, the fixing assembly comprises a bolt and a toothed gasket, the inner side of the connecting plate is threadedly connected with the bolt, and a toothed gasket is installed on one side of the bolt.

[0009] Preferably, the anti-slip assembly includes a nut, an anti-slip gasket and a sealing ring, the surface of the bolt is threadedly connected with a nut, an anti-slip gasket is installed on one side of the nut, and a sealing ring is installed on the inner side of the steel pipe body.

[0010] Preferably, the connecting assembly comprises an insert block and a base, the insert block is installed at the bottom end of the sealing ring, and the base is installed on the inner wall of the connecting disk.

[0011] Preferably, the stabilizing assembly includes a spring and a stabilizing block, the spring is installed on the surface of the base, and the stabilizing block is installed on the other side of the spring.

[0012] Preferably, the vibration reduction assembly comprises a connecting block and an elastic buckle, the connecting block is installed on the surface of the anti-drop gasket, and the elastic buckle is installed on the outer side of the connecting block.

[0013] Preferably, the control assembly includes a fixing piece and a control button, the fixing piece is arranged on the outer side of the elastic buckle, and the control button is installed on the top of the fixing piece.

[0014] Preferably, a plug-in component is installed on the outer side of the anti-slip gasket, and the plug-in component includes a plug-in and a socket. The anti-slip gasket is installed on the outer side of the plug-in, and the outer side of the plug-in is sleeved with the socket.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. Through the setting of the anti-loosening mechanism, when installing the bolt, first install the toothed gasket between the bolt and the connecting plate. The toothed structure undergoes plastic deformation when subjected to the bolt tightening force, thereby enhancing the tightening force and sealing performance of the connection. In addition, an anti-slip gasket is installed at the nut. Its function is to further enhance the stability of the threaded connection through a unique design, and effectively prevent the nut from loosening due to factors such as vibration and impact. Then, the sealing ring is embedded in the connecting plate. The plug-in block under the connecting plate squeezes the corresponding stabilizing block inward under the action of the installation force. The stabilizing block moves outward after being compressed, causing the spring connected to it to contract. When the groove on the plug-in block is fully matched with the protrusion on the stabilizing block, the elastic force accumulated in the spring is released, driving the stabilizing block to fit closely with the plug-in block, thereby forming a stable locking structure, thereby making the sealing plate and the connecting plate tightly connected, thereby increasing the overall sealing.

[0017] 2. Through the setting of the vibration reduction component, the elastic clip is inserted into the fixing part, and the plug-in is inserted into the socket at the same time to complete the installation of the anti-dropping gasket. When the equipment encounters vibration during operation, the pre-installed anti-dropping gasket can effectively absorb and resolve most of the vibration force it bears by virtue of its linkage with the elastic clip. In this way, even in the face of continuous or severe vibration environment, the impact on the nut will be greatly reduced, and its tightening state will be effectively guaranteed, which greatly enhances the stability of the connection and reduces the risk of nut loosening due to vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the anti-dropping component and the plug-in component of the utility model;

[0020] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure of point A;

[0021] Figure 4 It is a schematic diagram of the anti-drop assembly, connecting assembly and stabilizing assembly structure of the utility model.

[0022] Numbers in the figure: 1. Steel pipe body; 2. Connecting plate; 3. Anti-loosening mechanism; 31. Fixing assembly; 311. Bolt; 312. Toothed gasket; 32. Anti-slip assembly; 321. Nut; 322. Anti-slip gasket; 323. Sealing ring; 33. Connecting assembly; 331. Insert block; 332. Base; 34. Stabilizing assembly; 341. Spring; 342. Stabilizing block; 35. Vibration reduction assembly; 351. Connecting block; 352. Elastic buckle; 36. Control assembly; 361. Fixing piece; 362. Control button; 4. Plug-in assembly; 41. Plug-in; 42. Socket. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1

[0025] See also Figure 1-4 As shown, the utility model provides a technical solution: a seamless steel pipe for a boiler, comprising a steel pipe body 1 and an anti-loosening mechanism 3, a connecting plate 2 is installed on the outer side of the steel pipe body 1, and an anti-loosening mechanism 3 is provided on one side of the connecting plate 2;

[0026] The anti-loosening mechanism 3 includes a fixing component 31, an anti-slipping component 32, a connecting component 33, a stabilizing component 34, a vibration-damping component 35 and a control component 36. The fixing component 31 is provided on one side of the connecting disk 2, the anti-slipping component 32 is installed on the outer side of the fixing component 31, the connecting component 33 is provided on one side of the anti-slipping component 32, the stabilizing component 34 is provided on one side of the connecting component 33, the vibration-damping component 35 is installed on the surface of the anti-slipping component 32, and the control component 36 is provided on one side of the vibration-damping component 35.

[0027] Furthermore, the fixing assembly 31 includes a bolt 311 and a toothed gasket 312. The inner side of the connecting plate 2 is threadedly connected to the bolt 311, and a toothed gasket 312 is installed on one side of the bolt 311. The toothed gasket 312 is installed between the bolt 311 and the connecting plate 2. When subjected to the tightening force of the bolt 311, its toothed structure undergoes plastic deformation, thereby enhancing the tightening force and sealing performance of the connection and preventing sliding caused by loosening.

[0028] Furthermore, the anti-slip assembly 32 includes a nut 321, an anti-slip gasket 322 and a sealing ring 323. The surface of the bolt 311 is threadedly connected with the nut 321, and the anti-slip gasket 322 is installed on one side of the nut 321. A sealing ring 323 is installed on the inner side of the steel pipe body 1 and is installed at the interface of the connecting plate 2 to provide a contact seal. The sealing ring 323 is made of fluororubber, which has excellent heat resistance, corrosion resistance, weather resistance, ozone resistance, low air permeability and good mechanical properties.

[0029] Furthermore, the connection component 33 includes an insert block 331 and a base 332 . The insert block 331 is installed at the bottom end of the sealing ring 323 , and the base 332 is installed on the inner wall of the connecting disk 2 . The sealing ring 323 is inserted into the connecting disk 2 through the insert block 331 .

[0030] Furthermore, the stabilizing component 34 includes a spring 341 and a stabilizing block 342. The spring 341 is installed on the surface of the base 332, and the stabilizing block 342 is installed on the other side of the spring 341. The convex part of the stabilizing block 342 is fitted into the concave part of the plug block 331, so that the sealing ring 323 and the connecting plate 2 are tightly connected together.

[0031] Furthermore, the vibration reduction assembly 35 includes a connecting block 351 and an elastic clip 352. The connecting block 351 is installed on the surface of the anti-slip gasket 322, and the elastic clip 352 is installed on the outer side of the connecting block 351. The elastic clip 352 effectively reduces the vibration impact force on the anti-slip gasket 322, thereby helping to maintain the tightening state of the nut 321 and prevent it from loosening due to vibration.

[0032] Furthermore, the control component 36 includes a fixing member 361 and a control button 362. The fixing member 361 is provided on the outer side of the elastic buckle 352, and the control button 362 is installed on the top of the fixing member 361. The control button 362 is used to control the elastic buckle 352, thereby controlling the connection relationship between the connecting block 351 and the fixing member 361.

[0033] Embodiment 2

[0034] See also Figure 2 As shown, in comparison with Example 1, as another implementation of the utility model, a plug-in component 4 is installed on the outer side of the anti-slip gasket 322, and the plug-in component 4 includes a plug-in 41 and a socket 42. The plug-in 41 is installed on the outer side of the anti-slip gasket 322, and the socket 42 is sleeved on the outer side of the plug-in 41. The plug-in 41 is inserted into the socket 42 to connect the two anti-slip gaskets 322.

[0035] Working principle: First, a seamless steel pipe for boiler is moved to the working position. When in use, the first step is to install the bolt 311, first install the toothed gasket 312 between the bolt 311 and the connecting plate 2. The toothed structure undergoes plastic deformation when subjected to the tightening force of the bolt 311, thereby enhancing the tightening force and sealing performance of the connection. In addition, an anti-slip gasket 322 is installed at the nut 321. Its function is to further enhance the stability of the threaded connection through a unique design, and effectively prevent the nut 321 from loosening due to vibration, impact and other factors. In the second step, the sealing ring 323 is embedded in the In the connecting plate 2, the plug block 331 below the connecting plate 2 squeezes the corresponding stabilizing block 342 inwardly under the action of the installation force, and the stabilizing block 342 moves outward after being compressed, causing the spring 341 connected to it to contract. When the groove on the plug block 331 and the protrusion on the stabilizing block 342 are completely matched, the elastic force accumulated in the spring 341 is released, driving the stabilizing block 342 to fit tightly against the plug block 331, forming a stable locking structure, thereby making the sealing ring 323 tightly connected to the connecting plate 2, thereby increasing the overall sealing, thereby completing the use process of a seamless steel pipe for a boiler.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A seamless steel pipe for a boiler, comprising a steel pipe body (1) and an anti-loosening mechanism (3), characterized in that: A connection plate (2) is installed on the outer side of the steel pipe body (1), and an anti-loosening mechanism (3) is provided on one side of the connection plate (2); The anti-loosening mechanism (3) comprises a fixing component (31), an anti-slipping component (32), a connecting component (33), a stabilizing component (34), a vibration-damping component (35) and a control component (36); a fixing component (31) is arranged on one side of the connecting disk (2); an anti-slipping component (32) is installed on the outer side of the fixing component (31); a connecting component (33) is arranged on one side of the anti-slipping component (32); a stabilizing component (34) is arranged on one side of the connecting component (33); a vibration-damping component (35) is installed on the surface of the anti-slipping component (32); and a control component (36) is arranged on one side of the vibration-damping component (35).

2. A seamless steel tube for boiler according to claim 1, characterized in that: The fixing assembly (31) comprises a bolt (311) and a toothed gasket (312); the inner side of the connecting plate (2) is threadedly connected with the bolt (311); and one side of the bolt (311) is mounted with the toothed gasket (312).

3. A seamless steel tube for boiler according to claim 2, characterized in that: The anti-slip assembly (32) comprises a nut (321), an anti-slip gasket (322) and a sealing ring (323); the surface of the bolt (311) is threadedly connected with the nut (321); one side of the nut (321) is installed with the anti-slip gasket (322); and the inner side of the steel pipe body (1) is installed with the sealing ring (323).

4. A seamless steel tube for boiler according to claim 3, characterized in that: The connection assembly (33) comprises an insert block (331) and a base (332); the insert block (331) is installed at the bottom end of the sealing ring (323), and the base (332) is installed on the inner wall of the connection plate (2).

5. A seamless steel tube for boiler according to claim 4, characterized in that: The stabilizing component (34) comprises a spring (341) and a stabilizing block (342); the spring (341) is installed on the surface of the base (332), and the stabilizing block (342) is installed on the other side of the spring (341).

6. The seamless steel tube for boiler according to claim 3, characterized in that: The vibration reduction assembly (35) comprises a connection block (351) and an elastic buckle (352); the connection block (351) is installed on the surface of the anti-drop gasket (322); and the elastic buckle (352) is installed on the outer side of the connection block (351).

7. A seamless steel tube for boiler according to claim 6, characterized in that: The control assembly (36) comprises a fixing piece (361) and a control button (362); the fixing piece (361) is arranged on the outside of the elastic buckle (352); and the control button (362) is installed on the top of the fixing piece (361).

8. The seamless steel tube for boiler according to claim 3, characterized in that: A plug-in assembly (4) is installed on the outer side of the anti-slip gasket (322), and the plug-in assembly (4) comprises a plug-in assembly (41) and a socket (42). A plug-in assembly (41) is installed on the outer side of the anti-slip gasket (322), and the socket (42) is sleeved on the outer side of the plug-in assembly (41).

Citation Information

Patent Citations

  • Seamless steel tube for boiler

    CN220082372U