Device for improving slag accumulation capacity and reducing slag blockage
By designing the slag removal mechanism and scrap assembly in the discharge pipe of the slag removal machine, and using vibration and reverse thrust technology, the problem of slag being easily blocked is solved, and the accumulation capacity of the slag and the smoothness of the discharge pipe are improved.
Patent Information
- Application Number
- CN202520498133.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2035-03-20
AI Technical Summary
During the use of existing slag removal machines, the slag is prone to adhere to the inside of the discharge pipe, resulting in frequent slag clogging, affecting the accumulation capacity of the slag.
A device including a slag removal mechanism is designed. The slag removal mechanism is composed of a first spring, a vibrating motor, a movable plate and a limiting plate. The movable plate is vibrated by a vibrating motor, and it collides with the limiting plate to cause resonance of the discharge pipe to reduce the chance of slag blocking. At the same time, through the design of the material crushing component, the blocked slag is broken by using reverse thrust.
It effectively reduces the slag blockage, improves the accumulation capacity of the slag, and enhances the discharge height of the discharge pipe and the slag pile height of the slag pool.
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Figure CN222773321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removers for garbage incineration power plants, in particular to a device for increasing the slag accumulation capacity and reducing slag blockage. Background Art
[0002] A slag remover is a device for removing furnace charge. It is mainly composed of a shell, a support beam, an oil cylinder, a chute, a water seal groove, an anti-wear plate, a scraper, a slag retaining plate, a cover plate and other parts. During the use of the slag remover, the slag is very easy to adhere to the inside of the discharge pipe, and slag blockage is very likely to occur, resulting in the slag being unable to fall into the slag pool. In order to reduce the chance of slag blockage in the slag remover, a device is proposed to increase the slag accumulation capacity and reduce slag blockage. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a device for increasing the slag accumulation capacity and reducing slag blockage, so as to solve the problem that during the use of the slag removal machine in the prior art, the slag is very likely to adhere to the inside of the discharge pipe, resulting in slag blockage.
[0004] In view of this, the utility model provides a device for increasing the slag accumulation capacity and reducing slag blockage, comprising a discharge pipe, wherein a slag removal mechanism is arranged inside the discharge pipe;
[0005] The slag removal mechanism includes a plurality of first springs, a vibration motor, a movable plate and a limit plate, one end of the first spring is fixedly mounted on the inner wall of the discharge pipe, the other end of the first spring is fixedly mounted on the bottom of the movable plate, the limit plate is fixedly mounted on the inner wall of the discharge pipe, and the vibration motor is fixedly mounted on the bottom of the movable plate.
[0006] Optionally, the movable plate is movably connected to the inside of the discharge pipe via the first spring.
[0007] Optionally, the limiting plate is located at the bottom of the movable plate.
[0008] Optionally, a through hole is opened inside the discharge pipe, and the through hole is located at the bottom of the vibration motor.
[0009] Optionally, a guide rail is fixedly installed at the bottom of the movable plate, a movable groove is opened inside the discharge pipe, the guide rail is slidably connected inside the movable groove, and a baffle is fixedly installed at one end of the guide rail.
[0010] Optionally, a crushing assembly is provided inside the movable plate, and the crushing assembly includes a movable part, a plurality of second springs and an elastic pad. A plurality of installation cavities are opened on the top of the movable plate. The movable part is slidably connected inside the installation cavity. The second spring is fixedly installed on the bottom of the movable part. The elastic pad is fixedly installed on the inner wall of the installation cavity. The elastic pad is located at the bottom of the second spring.
[0011] Optionally, a connecting piece is fixedly installed at one end of the discharge pipe, and a connecting bolt is installed inside the connecting piece.
[0012] It can be seen from the above technical solutions that the embodiments of the utility model have the following advantages:
[0013] 1. The utility model is a device for increasing the slag accumulation capacity and reducing slag blockage. The slag removal mechanism is adopted. When the vibration motor is running, the movable plate can be driven to vibrate together, so that the slag on the top of the movable plate can be vibrated down. At the same time, the vibration of the movable plate collides with the limit plate to cause resonance of the discharge pipe, so as to reduce the chance of slag blockage. In addition, the movable plate increases the discharge height of the discharge pipe, increases the slag stacking height of the slag pool, and increases the slag accumulation capacity of the slag pool.
[0014] 2. The utility model is a device for increasing the slag accumulation capacity and reducing slag blockage, and adopts the design of a crushing component. In this way, when the movable plate collides with the limit plate during vibration, the second spring at the bottom of the movable part collides with the elastic pad due to inertia, generating a reverse thrust, which can push the movable part out of the installation cavity, so that the slag agglomerated on the top of the movable plate can be broken by the movable part, further reducing the slag blockage.
[0015] These features and advantages of the present invention will be disclosed in detail in the following specific implementation manners and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a partial cross-sectional structural diagram of the discharge pipe of the utility model;
[0019] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 For this utility model Figure 2 Enlarged structural diagram at B in the middle.
[0021] Explanation of the accompanying drawings: 1. Connecting part; 2. Discharging pipe; 3. Connecting bolt; 4. Through hole; 5. First spring; 6. Vibration motor; 7. Movable plate; 8. Limiting plate; 9. Mounting cavity; 10. Movable part; 11. Second spring; 12. Elastic pad; 13. Movable groove; 14. Guide rail; 15. Baffle. DETAILED DESCRIPTION
[0022] The following is an explanation and description of the technical scheme of the embodiment of the utility model in conjunction with the drawings of the embodiment of the utility model, but the following embodiment is only a preferred embodiment of the utility model, not all. Based on the embodiment in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.
[0023] A device for increasing slag accumulation capacity and reducing slag blockage according to an embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.
[0024] Example 1
[0025] For easier understanding, see Figures 1 to 4 The utility model provides an embodiment of a device for increasing the slag accumulation capacity and reducing slag blockage, comprising a discharge pipe 2, a connector 1 is fixedly installed at one end of the discharge pipe 2, a connecting bolt 3 is installed inside the connector 1, and a slag removal mechanism is arranged inside the discharge pipe 2;
[0026] The slag removal mechanism includes a plurality of first springs 5, a vibration motor 6, a movable plate 7 and a limit plate 8. One end of the first spring 5 is fixedly mounted on the inner wall of the discharge pipe 2, and the other end of the first spring 5 is fixedly mounted on the bottom of the movable plate 7. The limit plate 8 is fixedly mounted on the inner wall of the discharge pipe 2, and the vibration motor 6 is fixedly mounted on the bottom of the movable plate 7.
[0027] It should be noted that several first springs 5 are evenly distributed between the movable plate 7 and the inner wall of the discharge pipe 2, at least one vibration motor 6 is provided, and the discharge pipe 2 is installed at the discharge port of the slag remover through a connecting piece 1 and a connecting bolt 3 at one end, and is used to transport the slag. The movable plate 7 can be supported by arranging the first spring 5, and the bottom of the movable plate 7 can be supported and limited by arranging the limit plate 8. By arranging the vibration motor 6, when the vibration motor 6 is running, the movable plate 7 can be driven to vibrate together, so that the slag on the top of the movable plate 7 can be vibrated down, and at the same time, the vibration of the movable plate 7 collides with the limit plate 8 to cause the discharge pipe 2 to resonate, thereby reducing the chance of slag blockage. In addition, the movable plate 7 increases the discharge height of the discharge pipe 2, increases the slag stacking height of the slag pool, and increases the slag accumulation capacity of the slag pool.
[0028] In some embodiments, Figure 2As shown, the movable plate 7 is movably connected to the inside of the discharge pipe 2 through the first spring 5, the limit plate 8 is located at the bottom of the movable plate 7, and a through hole 4 is opened inside the discharge pipe 2, and the through hole 4 is located at the bottom of the vibration motor 6.
[0029] It should be noted that the through hole 4 can be used to place the connecting wire of the vibration motor 6, so as to facilitate the power supply to the vibration motor 6.
[0030] In some embodiments, Figure 4 As shown, a guide rail 14 is fixedly installed at the bottom of the movable plate 7, a movable groove 13 is opened inside the discharge pipe 2, the guide rail 14 is slidably connected inside the movable groove 13, and a baffle 15 is fixedly installed at one end of the guide rail 14.
[0031] It should be noted that the guide rail 14 can be provided to limit the moving direction of the movable plate 7 , thereby ensuring the collision force between the movable plate 7 and the limiting plate 8 .
[0032] Example 2
[0033] In some embodiments, Figure 3 As shown, a crushing assembly is arranged inside the movable plate 7, and the crushing assembly includes a movable part 10, a plurality of second springs 11 and an elastic pad 12. A plurality of mounting cavities 9 are opened on the top of the movable plate 7. The movable part 10 is slidably connected inside the mounting cavity 9. The second spring 11 is fixedly mounted on the bottom of the movable part 10. The elastic pad 12 is fixedly mounted on the inner wall of the mounting cavity 9. The elastic pad 12 is located at the bottom of the second spring 11.
[0034] It should be noted that, by providing the second spring 11 and the elastic pad 12, when the movable plate 7 collides with the limit plate 8 during vibration, the second spring 11 at the bottom of the movable part 10 collides with the elastic pad 12 due to inertia, thereby generating a reverse thrust, which can push the movable part 10 out of the installation cavity 9. In this way, the slag agglomerated on the top of the movable plate 7 can be broken by the movable part 10, further reducing slag blockage.
[0035] The vibration motor 6 in the present invention is a well-known component and will not be described in detail here.
[0036] During use, the slag removed by the slag remover is discharged through the discharge pipe 2. During the discharge process, the vibration motor 6 drives the movable plate 7 to vibrate together, so that the slag on the top of the movable plate 7 can be vibrated down. At the same time, the vibration of the movable plate 7 collides with the limit plate 8 to cause the discharge pipe 2 to resonate, thereby achieving the effect of reducing slag blockage. When the movable plate 7 collides with the limit plate 8 during the vibration process, the second spring 11 at the bottom of the movable part 10 collides with the elastic pad 12 due to inertia, generating a reverse thrust, which can push the movable part 10 out of the installation cavity 9, so that the slag agglomerated on the top of the movable plate 7 can be broken by the movable part 10, further reducing the slag blockage.
[0037] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A device for increasing slag accumulation capacity and reducing slag blockage, characterized in that: It comprises a discharge pipe (2), wherein a slag removal mechanism is arranged inside the discharge pipe (2); The slag removal mechanism comprises a plurality of first springs (5), a vibration motor (6), a movable plate (7) and a limit plate (8), wherein one end of the first spring (5) is fixedly mounted on the inner wall of the discharge pipe (2), the other end of the first spring (5) is fixedly mounted on the bottom of the movable plate (7), the limit plate (8) is fixedly mounted on the inner wall of the discharge pipe (2), and the vibration motor (6) is fixedly mounted on the bottom of the movable plate (7).
2. A device for increasing slag accumulation capacity and reducing slag blockage according to claim 1, characterized in that: The movable plate (7) is movably connected to the inside of the discharge pipe (2) via the first spring (5).
3. A device for increasing slag accumulation capacity and reducing slag blockage according to claim 1, characterized in that: The limiting plate (8) is located at the bottom of the movable plate (7).
4. A device for increasing slag accumulation capacity and reducing slag blockage according to claim 1, characterized in that: A through hole (4) is provided inside the discharge pipe (2), and the through hole (4) is located at the bottom of the vibration motor (6).
5. The device for increasing slag accumulation capacity and reducing slag blockage according to claim 1, characterized in that: A guide rail (14) is fixedly mounted on the bottom of the movable plate (7), a movable groove (13) is provided inside the discharge pipe (2), the guide rail (14) is slidably connected inside the movable groove (13), and a baffle (15) is fixedly mounted on one end of the guide rail (14).
6. A device for increasing slag accumulation capacity and reducing slag blockage according to claim 1, characterized in that: A crushing assembly is arranged inside the movable plate (7), and the crushing assembly includes a movable part (10), a plurality of second springs (11) and an elastic pad (12). A plurality of mounting cavities (9) are opened on the top of the movable plate (7). The movable part (10) is slidably connected inside the mounting cavity (9). The second spring (11) is fixedly mounted on the bottom of the movable part (10). The elastic pad (12) is fixedly mounted on the inner wall of the mounting cavity (9). The elastic pad (12) is located at the bottom of the second spring (11).
7. A device for increasing slag accumulation capacity and reducing slag blockage according to claim 1, characterized in that: A connecting piece (1) is fixedly mounted on one end of the discharge pipe (2), and a connecting bolt (3) is installed inside the connecting piece (1).