Convenient centering tool
By designing convenient centering tools, using the combination of magnetic meter holders, meter stands and measuring instruments, the problems of cumbersome operation and low accuracy of traditional centering tools are solved, and efficient and accurate coupling centering measurement is achieved.
Patent Information
- Application Number
- CN202421665480.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-13
AI Technical Summary
The connection and adjustment methods of traditional coupling centering tools are relatively cumbersome, resulting in inefficient measurement efficiency, and the adsorption force between the magnetic meter seat and the semi-coupling is not easy to control, affecting the measurement accuracy.
A convenient centering tool is designed, using a combination of magnetic meter seat, meter stand and measuring instrument. The meter stand includes an adjustment block, the first rod body and the second rod body. It can quickly adjust and lock through the locking assembly to ensure the precise position of the measuring instrument and improve the connection stability through an auxiliary fixing mechanism.
The operation steps are simplified, the measurement efficiency and accuracy are improved, and the stable connection between the centering tool and the semi-coupling is ensured, which is suitable for semi-couplings of different sizes.
Smart Images

Figure CN222773925U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of coupling alignment measurement, and in particular to a convenient alignment tool. Background Art
[0002] Coupling is a common mechanical transmission device, widely used in various mechanical equipment. The alignment of the coupling is one of the important factors affecting its normal operation. Correct alignment can ensure the transmission efficiency and service life of the coupling, while incorrect alignment will cause equipment vibration, noise and damage.
[0003] In the related technology, coupling alignment generally adopts dial indicator alignment and laser alignment instrument alignment. Although laser alignment instrument has many advantages such as simple operation, fast and accurate measurement, and concise and intuitive measurement results, it is expensive and not conducive to popularization. When aligning the coupling with a dial indicator, first ensure that the coupling is in place, use the dial indicator to measure and record, and align the coupling according to the measurement value of the dial indicator.
[0004] The problem with the related technology is that the connection and adjustment methods between the various components of the traditional alignment tool are often cumbersome, which requires operators to spend a lot of time and energy on debugging during the measurement process, seriously affecting the measurement efficiency. In addition, when fixed by a magnetic base, the adsorption force between the magnetic base and the half-coupling is difficult to control, and it is difficult to firmly connect to the half-coupling after long-term use, which will affect the measurement accuracy. Utility Model Content
[0005] In order to facilitate the flexible adjustment of various components of the centering tool, improve measurement efficiency, and improve measurement accuracy, the present application provides a convenient centering tool.
[0006] A convenient centering tool provided in this application adopts the following technical solution:
[0007] A convenient alignment tool comprises a magnetic base, a base frame and a measuring instrument, wherein the magnetic base is fixed on a first half coupling, one end of the base frame is connected to the magnetic base, and the other end extends toward a second half coupling, and the measuring instrument is fixed on the base frame, and the base frame comprises an adjustment block, a first rod body and a second rod body, wherein a first through hole and a second through hole penetrating through the surface of the adjustment block are provided, the first rod body is penetrated in the first through hole and connected to the magnetic base, the second rod body is penetrated in the second through hole and extends toward the second half coupling, and a locking assembly is arranged on the adjustment block, and the locking assembly is used for locking and loosening the first rod body and the second rod body.
[0008] By adopting the above technical solution, when the locking assembly prevents the first rod body and the second rod body from loosening, the adjustment block can slide up and down along the first rod body, and the second rod body can slide horizontally to adjust the position of the measuring instrument according to the actual size of the coupling. After the adjustment is completed, the locking assembly can fix the position of the adjustment block, the first rod body and the second rod body, which is simple to operate and improves the measurement efficiency.
[0009] Optionally, the meter frame also includes a mounting seat, which is connected to one end of the second rod body close to the half-coupling two, and a slot is formed on the mounting seat. The measuring instrument is mounted on the mounting seat through the slot, and the measuring instrument has a measuring rod contact, which abuts against the surface of the half-coupling two.
[0010] By adopting the above technical solution, the measuring instrument is fixed to the mounting seat through the card slot, so that the mounting seat and the measuring instrument remain relatively still during the measurement process, and the measuring rod contact is used to contact the surface of the second half coupling for measurement.
[0011] Optionally, a third through hole connected to the first through hole is formed in the adjusting block, and the locking assembly includes a locking screw and a chuck arranged in the third through hole, and the chuck is arranged at one end of the locking screw close to the first through hole, so that when the locking screw is tightened toward the adjusting block, the chuck can lock the first rod body in the first through hole.
[0012] By adopting the above technical solution, when the locking screw is screwed into the third through-hole, the chuck approaches the first rod body inserted into the first through-hole, and finally abuts against the outer surface of the first rod body to lock the first rod body in the first through-hole. When the locking screw is screwed out, the clamping head moves away from the first rod body, so that the first rod body can be relatively displaced with the adjustment block.
[0013] Optionally, the adjusting block includes a first block and a second block, and the locking assembly also includes a locking nut arranged at an end of the locking screw away from the chuck, and one end face of the locking nut abuts against an outer surface of the second block so that when the locking screw is tightened toward the adjusting block, the locking nut can press the second block against the first block.
[0014] By adopting the above technical solution, when the locking screw is screwed into the third through hole, the locking nut can drive the second block to press against the first block to clamp the second rod in the second through hole. This structure realizes synchronous locking or anti-loosening of the first rod and the second rod, and is simple to operate and easy to adjust.
[0015] Optionally, an auxiliary fixing mechanism is fixed on the first rod body, the auxiliary fixing mechanism is located between the adjustment block and the magnetic base, the auxiliary fixing mechanism has at least two clamping ends, and at least two of the clamping ends are symmetrically distributed along the central axis of the first half coupling.
[0016] By adopting the above technical solution, the auxiliary fixing mechanism is provided to improve the connection effect between the meter frame and the half-coupling 1, ensure the installation stability thereof, and thus ensure the measurement accuracy of the centering tool.
[0017] Optionally, the auxiliary fixing mechanism includes a connecting piece connected to the first rod body and extending horizontally, the two clamping ends are respectively formed at two ends of the connecting piece, and the auxiliary fixing mechanism also includes a clamping assembly arranged at the two clamping ends.
[0018] By adopting the above technical solution, the clamping assembly is connected to the first rod body through the connecting piece, so that the clamping assembly and the first rod body remain relatively stationary, and the clamping assembly is used to clamp and fix with the half coupling one, thereby ensuring the connection stability between the centering tool and the half coupling one, and avoiding the loose connection between the magnetic base and the half coupling one to affect the measurement accuracy.
[0019] Optionally, the clamping assembly includes a clamping plate 1 and a clamping plate 2 which are cooperatively arranged on both sides of a half-coupling, and corresponding holes are opened on the clamping plate 1 and the clamping plate 2. The clamping assembly also includes a clamping screw and a clamping nut. The clamping screw is passed through the hole body, and the clamping nut is screwed to one end of the clamping screw and is located on the side of the clamping plate 2 facing away from the clamping plate 1.
[0020] By adopting the above technical solution, when the clamping nut is turned, the clamping plate 2 can be driven close to the clamping plate 1, so as to apply a clamping force to the outer edge of the half coupling 1 located between the clamping plates 1 and 2, thereby improving the fixing effect.
[0021] Optionally, the measuring instrument includes three dial indicator bodies, wherein the measuring rod contact of one of the dial indicator bodies abuts against the outer peripheral surface of the second half coupling, and the measuring rod contacts of the other two dial indicator bodies abut against the end surface of the second half coupling.
[0022] By adopting the above technical solution and setting up multiple dial indicator bodies, the measurement range and measurement accuracy are improved.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The present application adopts a table frame structure composed of an adjustment block, a first rod body, a second rod body and other components, which can flexibly adjust the position of the measuring instrument to meet the measurement requirements of half-couplings of different sizes, and realizes rapid locking and loosening of the first rod body and the second rod body through a locking assembly, thereby simplifying the operation steps and improving the measurement efficiency;
[0025] 2. This application adopts an auxiliary fixing mechanism to stably clamp the half-coupling through a clamping assembly, further improving the measurement progress and stability. At the same time, the measuring instrument adopts three dial indicator bodies, which can simultaneously measure the outer peripheral surface and end face of the second half-coupling, thereby more comprehensively reflecting the alignment of the coupling. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a side view structural schematic diagram of an embodiment of the present application.
[0027] Figure 2 It is a partial top view of the structure of an embodiment of the present application.
[0028] Figure 3 It is a schematic diagram of the front cross-sectional structure of an embodiment of the present application.
[0029] Figure 4 yes Figure 3 A magnified schematic diagram of the structure at point B in the middle.
[0030] Figure 5 yes Figure 1 A schematic diagram of the enlarged structure at point A in the middle.
[0031] Figure numerals: 1. magnetic meter base; 2. meter frame; 21. adjustment block; 211. first block; 212. second block; 22. first rod; 23. second rod; 24. mounting base; 3. measuring instrument; 31. measuring rod contact; 4. locking assembly; 41. locking screw; 42. chuck; 43. locking nut; 5. auxiliary fixing mechanism; 51. connecting piece; 52. clamping assembly; 521. clamping plate one; 522. clamping plate two; 523. clamping screw; 524. clamping nut; 10. half coupling one; 20. half coupling two. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-5 This application is described in further detail.
[0033] Example 1
[0034] The present application discloses a convenient centering tool. It is particularly suitable for power equipment such as chemical pumps and compressors. Figure 1A convenient alignment tool includes a magnetic meter base 1, a meter frame 2 and a measuring instrument 3. When the above-mentioned chemical pump equipment is connected to the compressor through a half coupling 10 and a half coupling 20 with the same structure, the magnetic meter base 1 is fixed on the half coupling 10, the meter frame 2 is connected to the magnetic meter base 1 and extends to the half coupling 20, and the measuring instrument 3 is installed on the meter frame 2. A measuring rod contact 31 is provided on the measuring instrument 3, and the measuring rod contact 31 abuts against the surface of the half coupling 20. At this time, the staff rotates the half coupling 10, and the measuring instrument 3 measures the relevant deviation parameters of the half coupling 20. The staff adjusts the relative position of the equipment according to the measured data to achieve alignment.
[0035] The magnetic base 1 can be fixed on the half coupling 10 by magnetic adsorption. Its specific structure and adsorption principle belong to the prior art and will not be described in detail here.
[0036] In order to improve the accuracy and comprehensiveness of the measurement, the measuring instrument 3 preferably includes three dial gauge bodies, and the measuring rod contacts 31 of the three dial gauge bodies are respectively in contact with different parts of the half coupling 20. Specifically, the measuring rod contact 31 of one dial gauge body is in contact with the outer peripheral surface of the half coupling 20, which is used to measure the radial runout of the half coupling 20; the measuring rod contacts 31 of the other two dial gauge bodies are in contact with the end surface of the half coupling 20, which is used to measure the axial movement of the half coupling 20. Through this arrangement, the alignment of the coupling can be more comprehensively reflected, providing an accurate basis for adjusting the coupling.
[0037] The measuring rod contact 31 is made of high-hardness stainless steel, which is wear-resistant, corrosion-resistant and not easy to deform. Its specific structure is elastic contact type. Through the elastic retraction effect, the measuring rod contact 31 and the surface of the half coupling 20 generate greater pressure, thereby achieving more accurate measurement.
[0038] Example 2
[0039] On the basis of Example 1, the convenient centering tool provided in the embodiment of the present application further defines the structure of the watch frame 2, referring to Figure 2 The meter frame 2 includes an adjusting block 21, a first rod body 22 and a second rod body 23. The adjusting block 21 is arranged above the magnetic meter base 1. A first through hole and a second through hole that are not connected are opened in the adjusting block 21, wherein the first through hole extends vertically and passes through the upper and lower end surfaces of the adjusting block 21, the first rod body 22 is penetrated in the first through hole and the lower end is connected to the magnetic meter base 1; the second through hole extends horizontally and passes through the left and right end surfaces of the adjusting block 21, the second rod body 23 is penetrated in the second through hole and extends horizontally toward the half coupling 20.
[0040] Furthermore, the meter stand 2 further includes a mounting seat 24, which is connected to one end of the second rod body 23 close to the second half coupling 20. A card slot is provided on the mounting seat 24, and the measuring instrument 3 is mounted on the mounting seat 24 through the card slot. The specific card connection structure adopts the existing technology and is not specifically limited here, so as to facilitate the installation and removal of the measuring instrument 3.
[0041] Reference Figure 3 and Figure 4 A locking assembly 4 for locking or preventing the first rod 22 and the second rod 23 from loosening is also provided on the adjustment block 21. The function of the locking assembly 4 is to lock the table frame 2 after the position is adjusted to ensure stability and accuracy during the measurement process.
[0042] Specifically, the adjustment block 21 includes a first block 211 and a second block 212, and the first block 211 and the second block 212 are spaced apart from each other. A third through hole is formed in the adjustment block 21, and the third through hole is connected to the first through hole and passes through the first blocks 211 and 212. The locking assembly 4 includes a locking screw 41 and a chuck 42 arranged in the third through hole, and the chuck 42 is arranged at one end of the locking screw 41 close to the first through hole. When the locking screw 41 is tightened toward the adjustment block 21, the chuck 42 can lock the first rod 22 in the first through hole. Specifically, a side of the chuck 42 facing the first through hole is set as an arc-shaped locking surface. When the chuck 42 is close to the first rod 22, it can be in close contact with the outer peripheral surface of the first rod 22 to ensure the locking effect.
[0043] The locking assembly 4 also includes a locking nut 43 arranged at an end of the locking screw 41 away from the chuck 42, and one end face of the locking nut 43 abuts against the outer surface of the second block 212. When the locking screw 41 is further tightened, the locking nut 43 can press the second block 212 and the first block 211, thereby ensuring the stability of the entire watch frame 2.
[0044] Example 3
[0045] On the basis of Example 1, the convenient centering tool provided in the embodiment of the present application further includes an auxiliary fixing mechanism 5, referring to Figure 1 , Figure 3 and Figure 5 The auxiliary fixing mechanism 5 is fixed on the first rod body 22 and is located between the adjustment block 21 and the magnetic table base 1. The auxiliary fixing mechanism 5 is used to enhance the stability of the table frame 2 and prevent it from shaking or deflecting during the measurement process.
[0046] Specifically, the auxiliary fixing mechanism 5 includes a connecting member 51 connected to the first rod body 22 and extending horizontally, and a clamping assembly 52 arranged at both ends of the connecting member 51. The connecting member 51 is made of high-strength material, has sufficient rigidity and stability, and can ensure the overall performance of the auxiliary fixing mechanism 5. The clamping assembly 52 includes a clamping plate 1 521 and a clamping plate 2 522 arranged on both sides of the half coupling 10, and holes are correspondingly opened on the clamping plate 1 521 and the clamping plate 2 522, and a clamping screw 523 is passed through the hole, and a clamping nut 524 is arranged at one end of the clamping screw 523 close to the clamping plate 2 522. The clamping plate 1 521 and the clamping plate 2 522 are clamped on both sides of the half coupling 10 through the clamping screw 523 and the clamping nut 524, thereby achieving stable clamping of the half coupling 10.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A convenient centering tool, comprising a magnetic base (1), a base frame (2) and a measuring instrument (3), wherein the magnetic base (1) is fixed on the first half coupling (10), one end of the base frame (2) is connected to the magnetic base (1), and the other end extends toward the second half coupling (20), and the measuring instrument (3) is fixed on the base frame (2), characterized in that: The meter frame (2) comprises an adjustment block (21), a first rod body (22) and a second rod body (23); the adjustment block (21) is provided with a first through hole and a second through hole penetrating the surface thereof; the first rod body (22) is inserted into the first through hole and connected to the magnetic meter base (1); the second rod body (23) is inserted into the second through hole and extends toward the second half coupling (20); a locking assembly (4) is provided on the adjustment block (21); the locking assembly (4) is used for locking and loosening the first rod body (22) and the second rod body (23).
2. A convenient centering tool according to claim 1, characterized in that: The meter frame (2) further comprises a mounting seat (24), the mounting seat (24) being connected to an end of the second rod body (23) close to the second half coupling (20), a slot being formed on the mounting seat (24), the measuring instrument (3) being mounted on the mounting seat (24) via the slot, the measuring instrument (3) having a measuring rod contact (31), the measuring rod contact (31) being in contact with a surface of the second half coupling (20).
3. A convenient centering tool according to claim 1, characterized in that: A third through hole connected to the first through hole is formed in the adjusting block (21), and the locking assembly (4) comprises a locking screw (41) and a chuck (42) arranged in the third through hole, and the chuck (42) is arranged at one end of the locking screw (41) close to the first through hole, so that when the locking screw (41) is tightened onto the adjusting block (21), the chuck (42) can lock the first rod body (22) in the first through hole.
4. A convenient centering tool according to claim 3, characterized in that: The adjusting block (21) comprises a first block (211) and a second block (212), and the locking assembly (4) further comprises a locking nut (43) arranged at an end of the locking screw (41) away from the chuck (42), and one end surface of the locking nut (43) abuts against an outer surface of the second block (212), so that when the locking screw (41) is tightened toward the adjusting block (21), the locking nut (43) can press the second block (212) and the first block (211) together.
5. A convenient centering tool according to claim 1, characterized in that: An auxiliary fixing mechanism (5) is fixed on the first rod body (22), the auxiliary fixing mechanism (5) is located between the adjustment block (21) and the magnetic base (1), and the auxiliary fixing mechanism (5) has at least two clamping ends, and the at least two clamping ends are symmetrically distributed along the central axis of the first half coupling (10).
6. A convenient centering tool according to claim 5, characterized in that: The auxiliary fixing mechanism (5) comprises a connecting piece (51) connected to the first rod body (22) and extending horizontally, the two clamping ends are respectively formed at two ends of the connecting piece (51), and the auxiliary fixing mechanism (5) further comprises a clamping assembly (52) arranged at the two clamping ends.
7. A convenient centering tool according to claim 6, characterized in that: The clamping assembly (52) includes a clamping plate 1 (521) and a clamping plate 2 (522) which are cooperatively arranged on both sides of the half coupling 1 (10), and the clamping plate 1 (521) and the clamping plate 2 (522) are provided with corresponding holes. The clamping assembly (52) also includes a clamping screw (523) and a clamping nut (524), and the clamping screw (523) is inserted into the hole body, and the clamping nut (524) is screwed to one end of the clamping screw (523) and is located on a side of the clamping plate 2 (522) facing away from the clamping plate 1 (521).
8. A convenient centering tool according to claim 1, characterized in that: The measuring instrument (3) comprises three dial gauge bodies, wherein a measuring rod contact (31) of one of the dial gauge bodies abuts against the outer peripheral surface of the second half coupling (20), and the measuring rod contacts (31) of the other two dial gauge bodies abut against the end surface of the second half coupling (20).