Transformer winding and weighing auxiliary production device

Abstract

The utility model discloses a mutual inductor winding weighing auxiliary production device which comprises a wagon balance, a control panel and a connecting rod, the control panel and a hollow clamp are arranged on the connecting rod, a display screen is arranged on the front face of the control panel, a wire inlet hole is formed in the bottom of the hollow clamp, and a wire outlet hole is formed in the top of the hollow clamp. The wagon balance comprises a bearing plate for placing a plurality of bobbins, a weighing device, a weighing sensor and a data processor are arranged on the bottom surface of the bearing plate, the weighing device is connected with the weighing sensor, the weighing sensor is connected with the data processor, and the data processor is connected with the control panel. The weight of a coil on the bearing plate can be obtained in real time through weighing, so that a worker can replace a wound bobbin in time, and subsequent winding work is not affected; and meanwhile, the production consumption of the wire cylinder and the consumption of consumed materials can be accurately obtained, the accurate value of the subsequent purchase consumption can be accurately calculated, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a transformer winding weighing auxiliary production device. Background Art

[0002] A coil usually refers to a ring-shaped wire winding. The most common coil applications include: motors, inductors, transformers, and loop antennas. The coil in the circuit refers to an inductor, which means that the wires are wound one by one. The wires are insulated from each other, and the insulating tube can be hollow or contain an iron core or a magnetic powder core, referred to as an inductor. Inductors can be divided into fixed inductors and variable inductors. Fixed inductor coils are referred to as inductors or coils. Coil winding machine: As the name suggests, a winding machine is a machine that winds linear objects onto specific workpieces. Most electrical products need to be wound into inductor coils with enameled copper wire, so a winding machine is needed.

[0003] In the production of voltage transformers or similar coils, the material usage on the production work order is not accurate during large-scale production. When purchasing various materials through the supply chain, it is urgent to know the detailed material production and consumption. The current factory usage statistics are neither based on theory nor on actual usage. It is also difficult to calculate the actual usage under the current production and loss conditions. Instead, it is estimated through the ERP system and reference data, which often leads to material shortages in the on-site workshop, resulting in temporary suspension of production or production delays.

[0004] During the winding process of the existing winding machine, the staff are required to check from time to time whether the bobbins on the reel rack have been used up so that the staff can replace the empty bobbins in time. If this continues for a long time, the staff may fail to replace the bobbins in time, which affects the winding efficiency and is also very labor-intensive. Summary of the invention

[0005] The purpose of the utility model is to provide a transformer winding weighing auxiliary production device to address the deficiencies of the above-mentioned prior art, which can obtain the weight of the coil on the winding drum rack in real time by weighing, so as to facilitate the staff to replace the bobbin in time without affecting the winding efficiency.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A transformer winding weighing auxiliary production device comprises a floor scale, a control panel and a connecting rod. The connecting rod is provided with a control panel and a hollow clamp, a display screen is provided on the front of the control panel, a wire inlet hole is provided at the bottom of the hollow clamp, and a wire outlet hole is provided at the top of the hollow clamp. The floor scale comprises a bearing plate for placing multiple wire bobbins, a weighing device, a weighing sensor and a data processor are provided on the bottom surface of the bearing plate, the weighing device is connected to the weighing sensor, the weighing sensor is connected to the data processor, and the data processor is connected to the control panel.

[0008] Preferably, a plurality of equally spaced wire inlet holes are provided at the bottom of the hollow clamp, a single wire outlet hole is provided at the top of the hollow clamp, a camera is provided in the hollow interior of the hollow clamp, the camera end faces the wire inlet hole, and the output end of the camera is connected to the control panel.

[0009] Preferably, the back side of the control panel is mounted on the connecting rod via a movable bearing.

[0010] Preferably, the output end of the weighing device is connected to the input end of the weighing sensor, the output end of the weighing sensor is connected to the input end of the data processor, and the output end of the data processor is connected to the input end of the control panel.

[0011] Preferably, the connecting rod and the hollow clip are made of stainless steel.

[0012] The beneficial effects of the utility model are:

[0013] (1) The utility model achieves the goal of obtaining the weight of the bobbin on the load-bearing plate on the display screen in real time by setting a floor scale, so that the staff can replace the bobbin in time when the bobbin is about to be wound, thereby not affecting the subsequent winding efficiency;

[0014] (2) In the present invention, during the winding process, the weighing device, weighing sensor and data processor on the bottom of the scale can accurately obtain the production consumption of the wire bobbin and the consumption of consumable materials, which is convenient for accurately calculating the precise value of the subsequent purchase amount and improving production efficiency;

[0015] (3) The utility model sets a camera for monitoring the number of wire windings in the hollow part of the hollow clamp. The camera monitors the number of wires passing through the hollow clamp and displays it on a display, so that the staff can accurately obtain the winding situation of the coil and prevent a certain wire from suddenly breaking, thereby affecting the subsequent winding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the hollow clip in the utility model;

[0018] Figure 3 It is a schematic diagram of the use of the utility model;

[0019] In the figure, 1 is a floor scale; 2 is a control panel; 3 is a connecting rod; 4 is a hollow clamp; 5 is a display screen; 6 is a wire inlet hole; 7 is a wire outlet hole; 8 is a load-bearing plate; and 9 is a winding machine fixing frame. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but the protection scope of the present invention is not limited to the following examples:

[0021] like Figure 1-3 As shown, the utility model is a transformer winding weighing auxiliary production device comprising a floor scale 1, a control panel 2 and a connecting rod 3, the end of the connecting rod 3 is mounted on a winding machine fixing frame 9, the connecting rod 3 is provided with a control panel 2 and a hollow clamp 4, the front of the control panel 2 is provided with a display screen 5, the display screen 5 is used to display the weight value of the wire reel placed on the floor scale 1 and the value of the number of wire windings.

[0022] The bottom of the hollow clamp 4 in the utility model is provided with a wire entry hole 6, and the top of the hollow clamp 4 is provided with a wire exit hole 7. Specifically, the bottom of the hollow clamp 4 is provided with a plurality of equidistantly arranged wire entry holes 6, wherein the number of holes provided with the wire entry holes 6 matches the number of wires to be wound on the coil; the top of the hollow clamp 4 is provided with a single wire exit hole 7. When the number of wires to be wound on the coil is 5, the bottom of the hollow clamp 4 is provided with 5 wire entry holes 6 at equal distances corresponding to the number of wires to be wound, and then the 5 wires are respectively passed through the wire entry holes 6 in turn into the hollow clamp 4, and pass through the wire exit holes 7, which can effectively prevent the wires from being tangled when being wound.

[0023] A camera is provided in the hollow part of the hollow clamp 4 in the utility model, the camera end of the camera faces the wire entry hole 6, and the output end of the camera is connected to the control panel 2; wherein the camera is an infrared night vision camera, which is used to monitor the wires inserted into each wire entry hole 6 in real time, and convert the monitored pictures and output them to the control panel 2, and display them on the display screen 5 on the control panel 2, so that the staff can obtain the number of wires on the display screen 5 in real time to prevent one of the wires from breaking, thereby affecting the quality of subsequent coil winding.

[0024] The floor scale 1 in the utility model includes a carrier plate 8 for placing a plurality of bobbins, and a weighing device, a weighing sensor and a data processor are arranged on the bottom surface of the carrier plate 8, and the output end of the weighing device is connected to the input end of the weighing sensor, and the output end of the weighing sensor is connected to the input end of the data processor, and the output end of the data processor is connected to the input end of the control panel 2. The weighing device is used to carry the carrier plate 8 and measure the weight of the bobbins on the carrier plate 8 to obtain a weighing value (the weighing value does not include the weight of the placement rack 9); the weighing sensor is used to convert the weighing value into a weighing electrical signal; the data processor is used to convert the weighing electrical signal and output it to the control panel 2, and the display screen 5 on the control panel 2 is displayed, so that the staff can obtain the weight of the bobbins on the display screen 5 in real time, so that the staff can replace the bobbins in time when the bobbins are about to be wound, so as not to affect the subsequent winding efficiency; at the same time, the production consumption of the bobbins and the amount of consumable materials can be accurately obtained, which is convenient for accurately calculating the precise value of the subsequent purchase amount and improving production efficiency.

[0025] The back of the control panel 2 in the utility model is installed on the connecting rod 3 through a movable bearing, which is convenient for the staff to rotate to a suitable angle for viewing; the connecting rod 3 and the hollow clip 4 are made of stainless steel.

[0026] The use process of the utility model is as follows:

[0027] Before use, the staff first fixes the wire reel to be wound on the supporting plate 8, then inserts the ends of the wire to be wound into the corresponding wire inlet holes 6 at the bottom of the hollow clamp 4 in turn, and passes them out from the wire outlet holes 7 to form a strand of wire, which is finally fixed on the winding machine.

[0028] When in use, the weighing device on the bottom of the floor scale 1 will measure the weight of the bobbin on the load-bearing plate 8 in real time to obtain a weighing value. The weighing device then transmits the weighing value to the weighing sensor. The weighing sensor converts the received weighing value into a weighing electrical signal. The weighing sensor then transmits the weighing electrical signal to the data processor. The data processor converts the received weighing electrical signal and outputs it to the control panel 2, which is displayed on the display screen 5 on the control panel 2. The staff can obtain the weight of the bobbin on the display screen 5 in real time, so that the staff can replace the bobbin in time when the bobbin is about to be wound, thereby not affecting the subsequent winding efficiency.

[0029] During the winding process, the camera inside the hollow clamp 4 will monitor the wires inserted into each wire entry hole 6 in real time, and convert the monitored image into a picture and output it to the control panel 2, and display it on the display screen 5 on the control panel 2, so that the staff can obtain the number of wires on the display screen 5 in real time to prevent one of the wires from breaking, thereby affecting the quality of subsequent coil winding.

[0030] Other unexplained parts of the present invention are the same as those of the prior art.

Claims

1. A transformer winding weighing auxiliary production device, characterized in that The invention comprises a floor scale (1), a control panel (2) and a connecting rod (3), wherein the control panel (2) and a hollow clamp (4) are arranged on the connecting rod (3), a display screen (5) is arranged on the front of the control panel (2), a wire inlet hole (6) is arranged at the bottom of the hollow clamp (4), and a wire outlet hole (7) is arranged at the top of the hollow clamp (4), the floor scale (1) comprises a bearing plate (8) for placing a plurality of wire spools, a weighing device, a weighing sensor and a data processor are arranged on the bottom surface of the bearing plate (8), the weighing device is connected to the weighing sensor, the weighing sensor is connected to the data processor, and the data processor is connected to the control panel (2).

2. The transformer winding weighing auxiliary production device according to claim 1 is characterized in that The bottom of the hollow clamp (4) is provided with a plurality of equally spaced wire inlet holes (6), the top of the hollow clamp (4) is provided with a single wire outlet hole (7), a camera is provided in the hollow interior of the hollow clamp (4), the camera end of the camera faces the wire inlet hole (6), and the output end of the camera is connected to the control panel (2).

3. The transformer winding weighing auxiliary production device according to claim 1 is characterized in that The back side of the control panel (2) is mounted on the connecting rod (3) via a movable bearing.

4. The transformer winding weighing auxiliary production device according to claim 1 is characterized in that The output end of the weighing device is connected to the input end of the weighing sensor, the output end of the weighing sensor is connected to the input end of the data processor, and the output end of the data processor is connected to the input end of the control panel (2).

5. The transformer winding weighing auxiliary production device according to claim 1 is characterized in that The connecting rod (3) and the hollow clip (4) are made of stainless steel.

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