Full-automatic air reactor coil winding machine

Abstract

The utility model discloses a full-automatic air-core reactor coil winding machine which comprises a base, a supporting column is integrally and fixedly installed above the base, a conversion motor is installed on the left side of the supporting column, a second transmission rod is installed at the output end of the conversion motor, a conversion disc is installed on the right side of the second transmission rod, and a winding disc is installed on the right side of the conversion disc. And a connecting bearing is installed in the conversion disc, a first winding frame is installed on the right side of the connecting bearing, a second winding frame is installed below the first winding frame, and a limiting clamping groove corresponding to the first winding frame is formed in the left side of the outer surface of the supporting column. According to the full-automatic air reactor coil winding machine, the rotatable conversion disc is arranged, and the first winding frame, the second winding frame and other winding frames which are different in shape and size are installed on the conversion disc, so that different winding frames are conveniently switched for winding, the production range is expanded, and the production efficiency is improved. And the working efficiency of the full-automatic air-core reactor coil winding machine is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of coil winding machines, in particular to a full-automatic air-core reactor coil winding machine. Background Art

[0002] Coil Winding Machine, as the name implies, is a machine that winds linear objects onto specific workpieces; most electrical products require enameled copper wire (enameled wire for short) to be wound into inductor coils, so a coil winding machine is needed; coil winding machines can be divided into simple, semi-automatic and fully automatic types according to the degree of automation; electronic control methods include CNC microcomputer single chip microcomputer and IBM computer control; according to the installation method, they can be classified into desktop and floor-standing machines.

[0003] China Authorization Announcement No. CN214898075U discloses a hollow coil winding machine, comprising a base, a winding component, the winding component is fixedly connected to the upper end of the base; a wire placing component, the wire placing component is fixedly connected to the upper end of the base and is arranged on one side of the winding component; the winding component comprises a first support frame fixedly connected to the base, a first rotating motor passing through the top of the first support frame, a first rotating shaft fixedly connected to the first rotating motor, a winding frame surrounded and arranged on the outside of the first rotating shaft, and an elastic body arranged between the first rotating shaft and the winding frame. Through the arrangement of the winding component, the problems of the winding machine being difficult to take the coil and wasting time, and difficulty in ensuring the quality of the hollow coil are solved, and the efficiency of taking the coil is effectively saved, the production efficiency is improved, the operation is simple, convenient and fast, and the damage rate of the taken coil is greatly reduced, and the quality of the hollow coil is effectively guaranteed.

[0004] The existing coil winding machine only has one winding frame of different shapes and sizes. Different winding machines are required to wind coils of different shapes and sizes, which increases the cost of use. Alternatively, replacing winding frames of different shapes and sizes is time-consuming and laborious, affecting the working efficiency of the coil winding machine. For this reason, we propose a fully automatic air-core reactor coil winding machine. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic air-core reactor coil winding machine to solve the problem in the above background technology that the existing coil winding machine has only one winding frame of one shape and size, and different winding machines are required when winding coils of different shapes and sizes, which increases the use cost, or the winding frames of different shapes and sizes are replaced, which is time-consuming and laborious, affecting the working efficiency of the coil winding machine.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic air-core reactor coil winding machine, comprising a base, a support column is integrally fixedly installed above the base, a conversion motor is installed on the left side of the support column, a second transmission rod is installed on the output end of the conversion motor, a conversion disk is installed on the right side of the second transmission rod, a connecting bearing is installed inside the conversion disk, a first winding frame is installed on the right side of the connecting bearing, a second winding frame is installed below the first winding frame, and a limit slot corresponding to the first winding frame is opened on the left side of the outer surface of the support column;

[0007] A winding motor is installed above the supporting column, a first transmission rod is installed at the output end of the winding motor, a first transmission gear is installed on the right side of the first transmission rod, and a second transmission gear is installed below the first transmission gear.

[0008] Preferably, the first winding frame is movably connected to the conversion disk via a connecting bearing, and the second winding frame is movably connected to the conversion disk.

[0009] Preferably, the first winding frame is fixedly connected to the second transmission gear, and the first transmission gear is meshingly connected to the second transmission gear.

[0010] Preferably, the second transmission rod is movably connected to the support column, and the conversion disk is rotated on the support column through the conversion motor and the second transmission rod.

[0011] Preferably, the support column is further provided with:

[0012] An electric push rod is installed inside the support column, and a limit block is installed at the output end of the electric push rod.

[0013] Preferably, the shape and size of the limiting card block are consistent with the shape and size of the inside of the limiting card slot.

[0014] Compared with the prior art, the utility model provides a fully automatic air-core reactor coil winding machine, which has the following beneficial effects: the fully automatic air-core reactor coil winding machine is provided with a rotatable conversion disk, and the conversion disk is equipped with a first winding frame and a second winding frame and other winding frames of different shapes and sizes, so as to facilitate switching between different winding frames for winding, expand the production range, and improve the working efficiency of the fully automatic air-core reactor coil winding machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0017] Figure 3 It is a schematic diagram of the external structure of the conversion disk of the utility model.

[0018] In the figure: 1. base; 2. support column; 3. electric push rod; 4. conversion motor; 5. connecting bearing; 6. winding motor; 7. first transmission gear; 8. first transmission rod; 9. first winding frame; 10. second transmission gear; 11. second transmission rod; 12. second winding frame; 13. conversion disk; 14. limit block; 15. limit slot. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 A fully automatic hollow reactor coil winding machine comprises a base 1, a support column 2 is integrally fixedly installed above the base 1, a conversion motor 4 is installed on the left side of the support column 2, a second transmission rod 11 is installed on the output end of the conversion motor 4, and a conversion disk 13 is installed on the right side of the second transmission rod 11; the second transmission rod 11 is movably connected to the support column 2, and the conversion disk 13 is rotated on the support column 2 through the conversion motor 4 and the second transmission rod 11, a connecting bearing 5 is installed inside the conversion disk 13, a first winding frame 9 is installed on the right side of the connecting bearing 5, and a second winding frame 12 is installed below the first winding frame 9; the first winding frame 9 is movably connected to the conversion disk 13 through the connecting bearing 5, and the second winding frame 12 is movably connected to the conversion disk 13, and a limit slot 15 corresponding to the first winding frame 9 is opened on the left side of the outer surface of the support column 2; the winding motor 6 , which is installed above the support column 2, a first transmission rod 8 is installed at the output end of the winding motor 6, a first transmission gear 7 is installed on the right side of the first transmission rod 8, and a second transmission gear 10 is installed below the first transmission gear 7; the first winding frame 9 is fixedly connected to the second transmission gear 10, and the first transmission gear 7 is meshed with the second transmission gear 10; by setting a rotatable conversion disk 13, and the conversion disk 13 is equipped with the first winding frame 9 and the second winding frame 12 and other winding frames of different shapes and sizes, so as to switch different winding frames for winding, expand the production range, and improve the working efficiency of the full-automatic air-core reactor coil winding machine; an electric push rod 3, which is installed inside the support column 2, and a limit card block 14 is installed at the output end of the electric push rod 3; the shape and size of the limit card block 14 are consistent with the shape and size inside the limit card slot 15.

[0021] Working principle: When using the fully automatic air-core reactor coil winding machine, first, the conversion motor 4 on the support column 2 is energized to work and drives the conversion disk 13 to rotate 90°, 180° or 270° through the second transmission rod 11, and then switches to the first winding frame 9, the second winding frame 12 or other winding frames, and then the electric push rod 3 inside the support column 2 works to push the limit block 14 to insert into the limit slot 15, thereby limiting the position of the conversion disk 13, and then the winding motor 6 is energized to work and drives the first transmission gear 7 to rotate through the first transmission rod 8, and then drives the first winding frame 9 or the second winding frame 12 or other winding frames to rotate through the second transmission gear 10 to perform winding operations. This is the working principle of the fully automatic air-core reactor coil winding machine.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic air-core reactor coil winding machine, characterized in that: include: A base (1), wherein a support column (2) is integrally fixedly installed above the base (1), a conversion motor (4) is installed on the left side of the support column (2), a second transmission rod (11) is installed at the output end of the conversion motor (4), a conversion disk (13) is installed on the right side of the second transmission rod (11), a connecting bearing (5) is installed inside the conversion disk (13), a first winding frame (9) is installed on the right side of the connecting bearing (5), a second winding frame (12) is installed below the first winding frame (9), and a limit slot (15) corresponding to the first winding frame (9) is opened on the left side of the outer surface of the support column (2); A winding motor (6) is installed above the support column (2); a first transmission rod (8) is installed at the output end of the winding motor (6); a first transmission gear (7) is installed on the right side of the first transmission rod (8); and a second transmission gear (10) is installed below the first transmission gear (7).

2. A fully automatic air-core reactor coil winding machine according to claim 1, characterized in that: The first winding frame (9) is movably connected to the conversion disk (13) via a connecting bearing (5), and the second winding frame (12) is movably connected to the conversion disk (13).

3. The fully automatic air-core reactor coil winding machine according to claim 1, characterized in that: The first winding frame (9) is fixedly connected to the second transmission gear (10), and the first transmission gear (7) is meshingly connected to the second transmission gear (10).

4. The fully automatic air-core reactor coil winding machine according to claim 1, characterized in that: The second transmission rod (11) is movably connected to the support column (2), and the conversion disk (13) is rotated on the support column (2) through the conversion motor (4) and the second transmission rod (11).

5. The fully automatic air-core reactor coil winding machine according to claim 1, characterized in that: The support column (2) is also provided with: An electric push rod (3) is installed inside the support column (2), and a limit block (14) is installed at the output end of the electric push rod (3).

6. A fully automatic air-core reactor coil winding machine according to claim 5, characterized in that: The shape and size of the limiting card block (14) match the shape and size of the interior of the limiting card slot (15).

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