Roller spraying machine

By introducing a feed turning mechanism into the drum sprayer, the spraying problem caused by feed accumulation is solved, and the uniformity of the feed surface spraying and the spraying effect are improved.

CN222776920UActive Publication Date: 2025-04-22GUANGDONG SHENCHUAN ELECTROMECHANICAL EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420873633.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-04-22
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the spraying process, existing drum sprayers are prone to feed accumulation on one side of the drum, resulting in uneven spraying.

Method used

A drum sprayer is designed, using a feed turning mechanism to divert the falling feed, making the surface of the feed spray more evenly and preventing the feed from aggregating.

Benefits of technology

Through the design of the feed turning mechanism, the uniformity of the feed surface spraying is achieved, the feed aggregation is avoided, and the spraying effect is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222776920U_ABST
    Figure CN222776920U_ABST
Patent Text Reader

Abstract

The utility model relates to a roller spraying machine, which comprises a middle barrel, a roller and a roller, the oil spraying machine comprises a support, a barrel arranged on the support and a driving motor used for driving the barrel to rotate. The quantifying mechanism is used for conveying the feed loaded in the middle barrel into the barrel body, and the quantifying mechanism comprises a conveying belt arranged corresponding to the discharging opening, a speed reducer used for driving the conveying belt and a weighing sensor arranged below the conveying belt; an oil injection system; and a turning mechanism. According to the roller spraying machine, feed flows out of the middle barrel, falls into the conveying belt and finally falls into the barrel, atomized oil mist is absorbed on the surface of the feed and permeates into the feed through the oil spraying system, and the fallen feed is divided through the material turning mechanism during oil spraying, so that the surface of the feed is sprayed more uniformly; the feed aggregation is prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of aquatic feed production, in particular to a roller spraying machine. Background Art

[0002] The existing drum spraying machine can increase the feed appetizing property and meat conversion rate by spraying fish oil or other nutrient additives on the surface of the pellets. During spraying, the feed inside is driven by the drum to continuously roll and fall, thereby spraying. However, the feed is prone to accumulate on one side of the drum, resulting in uneven spraying. Utility Model Content

[0003] In order to solve the above problems, the present technical solution provides a roller spraying machine.

[0004] To achieve the above purpose, the technical solution is as follows:

[0005] Roller sprayer, including

[0006] An intermediate barrel, which includes a feed inlet and a discharge outlet;

[0007] The fuel injector comprises a bracket, a cylinder arranged on the bracket, and a driving motor for driving the cylinder to rotate;

[0008] A quantitative mechanism, which is used to transport the feed loaded in the intermediate barrel to the cylinder, the quantitative mechanism comprising a conveyor belt arranged corresponding to the discharge port, a reducer for driving the conveyor belt, and a weighing sensor arranged below the conveyor belt;

[0009] An oil injection system, comprising an oil storage barrel, an oil injection pipeline connecting the oil storage barrel and the cylinder, and a quantitative flow meter disposed between the oil storage barrel and the cylinder;

[0010] The material turning mechanism comprises an intermediate shaft arranged in the cylinder, a connecting rod hinged to the intermediate shaft and arranged along the radial direction thereof, and a material turning part and a counterweight part respectively arranged at both ends of the connecting rod;

[0011] When the cylinder rotates, the feed is lifted up and then falls down. When the feed is lifted up, the material turning part is pushed to rotate upward. When the feed falls down, the material turning part guides the feed to fall below the intermediate shaft.

[0012] In the roller spraying machine as described above, the oil spray pipeline includes a main pipeline, and a stop valve, a gear pump, a pressure gauge, a main ball valve, a flow meter, a first ball valve, a first solenoid valve and a first spray gun arranged in sequence along the main pipeline.

[0013] In the roller spraying machine as described above, the oil spray pipeline also includes a branch pipeline, and a second ball valve, a second solenoid valve and a second spray gun arranged in sequence along the branch pipeline, and the branch pipeline is connected between the flow meter and the first ball valve.

[0014] As described above, the roller spray machine, the oil spray pipeline also includes an air pipeline respectively connecting the first spray gun and the second spray gun, and a third ball valve, a two-piece, a fourth ball valve and an air jet solenoid valve arranged in sequence along the air pipeline, and the fourth ball valve and the air jet solenoid valve are arranged between the two-piece and the first spray gun.

[0015] In the roller spray machine as described above, the oil spray pipeline also includes a pressure relief pipeline and a relief valve arranged on the pressure relief pipeline. One end of the pressure relief pipeline is connected between the pressure gauge and the gear pump, and the other end is connected to the oil storage barrel.

[0016] In the roller spraying machine as described above, the weighing sensor is electrically connected to the reducer, and when the weighing sensor detects that the weight is higher than a preset value, the reducer is triggered to operate.

[0017] In the drum spraying machine as described above, the turning part is a plate extending along the axis direction of the cylinder, and gradually tilts downward from the inner side wall of the cylinder toward the axis direction of the cylinder.

[0018] In the roller spraying machine as described above, the connecting rod is V-shaped.

[0019] In the roller spraying machine as described above, the connecting rod is a telescopic rod to support the material turning part to extend close to the inner wall of the cylinder.

[0020] In the roller spraying machine as described above, a filter screen is provided between the stop valve and the gear pump.

[0021] The beneficial effects of this application are:

[0022] The utility model provides a drum sprayer. Feed flows out from a middle barrel, falls into a conveyor belt, and finally falls into a cylinder body. The oil mist is adsorbed on the surface of the feed and penetrates into the inside of the feed through an oil spraying system. When spraying oil, the falling feed is diverted through a material turning mechanism, so that the feed surface is sprayed more evenly, and the feed is prevented from gathering. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0024] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0025] Figure 2 It is the layout diagram of the fuel injection pipeline;

[0026] Figure 3 It is a structural diagram of the material turning mechanism. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0028] Roller sprayer, including

[0029] The middle barrel 1 includes a feed port 11 and a discharge port 12;

[0030] The fuel injector 2 comprises a support 21, a cylinder 22 arranged on the support 21, and a driving motor 23 for driving the cylinder 22 to rotate;

[0031] A quantitative mechanism 3, which is used to transport the feed loaded in the intermediate barrel 1 to the cylinder 22, and the quantitative mechanism 3 includes a conveyor belt 31 arranged corresponding to the discharge port 12, a reducer 32 for driving the conveyor belt 31, and a weighing sensor 33 arranged below the conveyor belt 31;

[0032] The oil injection system 4 includes an oil storage barrel 41, an oil injection pipeline 5 connecting the oil storage barrel 41 and the cylinder 22, and a quantitative flow meter 42 disposed between the oil storage barrel 41 and the cylinder 22;

[0033] The material turning mechanism 6 comprises an intermediate shaft 61 disposed in the cylinder 22, a connecting rod 62 hingedly connected to the intermediate shaft 61 and disposed along the radial direction thereof, and a material turning portion 63 and a counterweight portion 64 respectively disposed at both ends of the connecting rod 62;

[0034] When the cylinder 22 rotates, the feed is lifted up and then falls down. When the feed is lifted up, the material turning part 63 is pushed to rotate upward. When the feed falls down, the material turning part 63 guides the feed to fall below the intermediate shaft 61.

[0035] The utility model provides a drum sprayer. The feed flows out from the middle barrel, falls into the conveyor belt, and finally falls into the cylinder. The oil mist is adsorbed on the surface of the feed and penetrates into the inside of the feed through the oil spraying system. When spraying the oil, the falling feed is diverted through the turning mechanism, so that the feed surface is sprayed more evenly to prevent the feed from agglomerating. The utility model has the characteristics of novel structure, good grease atomization effect, automatic control of oil spraying amount, and the percentage of grease addition can be adjusted according to the user's formula. It can be widely used for grease spraying on the surface of particles after extrusion and puffing granulation, which is an indispensable process for producing high-quality feed.

[0036] Furthermore, as a preferred implementation mode of the present invention but not a limitation, the oil injection pipeline 5 includes a main pipeline 51, and a stop valve 501, a gear pump 502, a pressure gauge 503, a main ball valve 504, a flow meter 505, a first ball valve 506, a first solenoid valve 507 and a first spray gun 508 arranged in sequence along the main pipeline 51.

[0037] Furthermore, as a preferred embodiment of the present scheme but not a limitation, the oil injection pipeline 5 also includes a branch pipeline 52, and a second ball valve 509, a second solenoid valve 510 and a second spray gun 511 arranged in sequence along the branch pipeline 52, and the branch pipeline 52 is connected between the flow meter 505 and the first ball valve 506.

[0038] Further, as a preferred embodiment of the present solution but not limiting, the oil injection pipeline 5 further includes an air pipeline 53 respectively connecting the first spray gun 508 and the second spray gun 511, and a third ball valve 512, a two-piece 513, a fourth ball valve 514 and an air jet solenoid valve 515 sequentially arranged along the air pipeline 53, and the fourth ball valve 514 and the air jet solenoid valve 515 are arranged between the two-piece 513 and the first spray gun 508. The air pipeline pressure should generally be adjusted within the range of 0.4 to 0.5 MPa.

[0039] Furthermore, as a preferred implementation of the present scheme but not a limitation, the oil injection pipeline 5 also includes a pressure relief pipeline 54 and a relief valve 516 arranged on the pressure relief pipeline 54, one end of the pressure relief pipeline 54 is connected between the pressure gauge 503 and the gear pump 502, and the other end is connected to the oil storage barrel 41.

[0040] Further, as a preferred implementation manner of the present solution but not a limitation, the weighing sensor 33 is electrically connected to the reducer 32 , and when the weighing sensor 33 detects that the weight is higher than a preset value, the reducer 32 is triggered to operate.

[0041] Furthermore, as a preferred embodiment of the present invention but not a limitation, the turning portion 63 is a plate extending along the axial direction of the cylinder 22 , and gradually tilts downward from the inner wall of the cylinder 22 toward the axial direction of the cylinder 22 .

[0042] Further, as a preferred implementation of the present solution but not limiting, the connecting rod 62 is V-shaped. The V-shaped structure is conducive to maintaining balance.

[0043] Further, as a preferred implementation of the present solution but not a limitation, the connecting rod 62 is a telescopic rod to support the turning portion 63 to extend close to the inner wall of the cylinder 22 .

[0044] Furthermore, as a preferred implementation of the present solution but not a limitation, a filter screen 517 is provided between the stop valve 501 and the gear pump 502 .

[0045] Working principle:

[0046] 1. Granular materials (i.e. feed) flow out from the middle barrel and fall onto the conveyor belt through the discharge port. The conveyor belt will move the appropriate amount of granular material layer to the other end at a uniform speed. A weighing sensor is installed under the conveyor belt. A certain material layer weight presses the conveyor belt, so that the conveyor belt presses the weighing sensor during the movement, generates electronic data for the weighing system and calculates the output data, controls the frequency converter to generate reasonable frequency conversion data and provides it to the reducer, so that the appropriate amount of material passes through the conveyor belt and enters the barrel.

[0047] 2. When the material enters the cylinder, it is turned up by the material-discharging blades in the drum, falls down after reaching a certain height, and produces a continuous tumbling and falling material flow, which rolls forward and is turned over by the turning mechanism at the same time. During this process, the oil pump of the oil injection system passes the liquid grease through the oil injection pipeline, and enters several nozzles in the drum under the injection of compressed air, forming a mist-like oil mist and spraying it out. The tumbling material layer particles continuously absorb and adsorb on the surface and inside of the particles, achieving the effect of the material being sprayed with oil.

[0048] 3. The material tumbles and moves continuously, and is absorbed by the oil atomization. After the oil spraying function is completed, the material is discharged out of the drum through the drum discharge port, completing the oil spraying effect.

[0049] The above description is only a preferred embodiment of the present application and is not intended to limit the scope of implementation of the present application. Other principles and basic structures that are the same or similar to those of the present application are within the protection scope of the present application.

Claims

1. Roller spraying machine, characterized by: include An intermediate barrel (1), comprising a feed inlet (11) and a discharge outlet (12); The fuel injector (2) comprises a bracket (21), a cylinder (22) arranged on the bracket (21), and a driving motor (23) for driving the cylinder (22) to rotate; a quantitative mechanism (3) for transporting the feed loaded in the intermediate barrel (1) to the cylinder (22), the quantitative mechanism (3) comprising a conveyor belt (31) arranged corresponding to the discharge port (12), a reducer (32) for driving the conveyor belt (31), and a weighing sensor (33) arranged below the conveyor belt (31); An oil injection system (4), comprising an oil storage barrel (41), an oil injection pipeline (5) connecting the oil storage barrel (41) and the cylinder (22), and a quantitative flow meter (42) disposed between the oil storage barrel (41) and the cylinder (22); The material turning mechanism (6) comprises an intermediate shaft (61) arranged in the cylinder (22), a connecting rod (62) hingedly connected to the intermediate shaft (61) and arranged along the radial direction thereof, and a material turning part (63) and a counterweight part (64) respectively arranged at two ends of the connecting rod (62); When the cylinder (22) rotates, the feed is lifted up and then falls down. When the feed is lifted up, the feed turning part (63) is pushed to rotate upward. When the feed falls down, the feed turning part (63) guides the feed to fall below the intermediate shaft (61).

2. The roller spraying machine according to claim 1, characterized in that: The oil injection pipeline (5) comprises a main pipeline (51), and a stop valve (501), a gear pump (502), a pressure gauge (503), a main ball valve (504), a flow meter (505), a first ball valve (506), a first solenoid valve (507) and a first spray gun (508) which are sequentially arranged along the main pipeline (51).

3. The roller spraying machine according to claim 2, characterized in that: The oil injection pipeline (5) further comprises a branch pipeline (52), and a second ball valve (509), a second solenoid valve (510) and a second spray gun (511) which are sequentially arranged along the branch pipeline (52); the branch pipeline (52) is connected between the flow meter (505) and the first ball valve (506).

4. The roller spraying machine according to claim 3, characterized in that: The oil injection pipeline (5) also includes an air pipeline (53) respectively connected to the first spray gun (508) and the second spray gun (511), and a third ball valve (512), a two-piece (513), a fourth ball valve (514) and an air jet solenoid valve (515) arranged in sequence along the air pipeline (53); the fourth ball valve (514) and the air jet solenoid valve (515) are arranged between the two-piece (513) and the first spray gun (508).

5. The roller spraying machine according to claim 3, characterized in that: The oil injection pipeline (5) further comprises a pressure relief pipeline (54) and a relief valve (516) arranged on the pressure relief pipeline (54); one end of the pressure relief pipeline (54) is connected between the pressure gauge (503) and the gear pump (502), and the other end is connected to the oil storage barrel (41).

6. The roller spraying machine according to claim 1, characterized in that: The weighing sensor (33) is electrically connected to the reducer (32), and when the weighing sensor (33) detects that the weight is higher than a preset value, the reducer (32) is triggered to operate.

7. The roller spraying machine according to claim 1, characterized in that: The turning portion (63) is a plate extending along the axial direction of the cylinder (22), and gradually tilts downward from a position close to the inner side wall of the cylinder (22) toward the axial direction of the cylinder (22).

8. The roller spraying machine according to claim 1, characterized in that: The connecting rod (62) is V-shaped.

9. The roller spraying machine according to claim 1, characterized in that: The connecting rod (62) is a telescopic rod, so as to support the material turning part (63) to extend close to the inner wall of the cylinder (22).

10. The roller spraying machine according to claim 2, characterized in that: A filter screen (517) is provided between the stop valve (501) and the gear pump (502).