Air-material separator with inner wall cleaning device for cut stem low-speed pneumatic dryer
By setting up a spray cleaning device in the cyclonic area of the gas material separator and using the spray force to clean the adhered stems, the problem of manual regular cleaning increases labor intensity is solved, automatic cleaning is realized, and manual labor intensity is reduced.
Patent Information
- Application Number
- CN202421663421.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Stem separator shell of the low-speed airflow dryer is easy to stick to the inner wall of the cyclone area, and it requires manual cleaning, which increases the intensity of manual labor.
A blowing cleaning device is provided in the cyclic area between the inner wall of the outer shell of the gas separator and the screen, and the adhesion stalks are cleaned by the force of the blowing gas. The device includes an inner blowing pipe and an external air pipe, and the inner blowing pipe is equipped with a blowing hole in the axial direction to ensure the cleaning effect.
Through the use of the spray cleaning device, the adhesion stalks on the inner wall of the circumferential area of the upper shell of the gas separator can be automatically cleaned, reducing the need for manual cleaning and reducing the intensity of manual labor.
Smart Images

Figure CN222777790U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gas-material separators, and in particular relates to a gas-material separator for a shredded stem low-speed airflow dryer with an inner wall cleaning device. Background Art
[0002] In cigarette production equipment, the low-speed airflow drying system of cut stems is mainly composed of a cut stem expansion device, a feed air lock, a cut stem drying device, an air-material separation device, a hot air dust removal device and a circulating dehumidification device. The air-material separation device adopts a drum-type air-material separator, which is composed of an air-material separator shell and a screen. The screen is coaxially sleeved inside the separator shell and performs air-material separation by rotation. When the air-material separator is working inside, steam and materials are always sprayed in one direction (at a) inside it, and the materials inside the air-material separator fall from the lower outlet, while steam is extracted from one end of the screen, thereby forming a whirlpool on the other side (at b) inside the shell of the air-material separator. The place where the steam is sprayed inside the shell is always subjected to the spray force, and the inner wall will not stick to the cut stems, while there is no spray force on the inner wall of the whirlpool, and because the moisture in the cut stems is very large, the cut stems are easily adhered to the inner wall of the whirlpool, which requires manual regular cleaning, thereby increasing the labor intensity. Therefore, it is necessary to propose improvements. Utility Model Content
[0003] The technical problem solved by the utility model is to provide an air-material separator for a stem shreds low-speed airflow dryer with an inner wall cleaning device. The utility model aims to solve the problem that stem shreds are easily stuck to the inner wall of the outer shell of the air-material separator of the stem shreds low-speed airflow dryer in the whirlpool zone, which requires manual regular cleaning and increases the labor intensity.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] The invention discloses a gas-material separator for a stem shreds low-speed airflow dryer with an inner wall cleaning device, comprising a gas-material separator shell and a screen, wherein the screen is coaxially rotatably supported and arranged inside the gas-material separator shell, and a blowing cleaning device is arranged in a whirlpool area between the inner wall of the gas-material separator shell and the screen, wherein the blowing cleaning device thoroughly cleans the stem shreds adhered to the inner wall of the whirlpool area b of the gas-material separator shell through the force of the blowing gas.
[0006] Among them, the blowing cleaning device includes an inner blowing pipe, which is arranged in the vortex zone b between the inner wall of the gas-material separator shell and the screen. The length direction of the inner blowing pipe is consistent with the axial direction of the gas-material separator shell and the screen. A connecting pipe is fixedly connected in the middle of the inner blowing pipe. One end of the connecting pipe passes through the gas-material separator shell and is connected to the gas source. The outer wall of the connecting pipe is fixedly connected to the through hole on the gas-material separator shell. A blowing hole is provided on the wall of the inner blowing pipe. The blowing hole faces the inner wall of the gas-material separator shell corresponding to the vortex zone b, and both ends of the inner blowing pipe are blocked.
[0007] Furthermore, two rows of blowing holes are evenly distributed axially on the inner blowing tube wall, and the two rows of blowing holes are arranged at an angle of 120° on the circumferential wall of the inner blowing tube, and the two rows of blowing holes are both facing the inner wall of the gas-material separator shell corresponding to the whirlpool zone b.
[0008] Furthermore, a connecting hole is provided in the middle of the inner blowing pipe, one end of the connecting pipe is fixedly connected to the outer wall of the inner blowing pipe, and the inner hole of the connecting pipe is opposite to the connecting hole and is connected to the inner cavity of the inner blowing pipe.
[0009] Furthermore, the spray cleaning device also includes an external air pipe, an outer wall of the connecting pipe is provided with an external thread, one end of the external air pipe is connected to the connecting pipe by a thread, and the other end of the external air pipe is connected to an air source.
[0010] Furthermore, the external air pipe is provided with a ball valve I, a pressure reducing valve, a compressed air bag, a solenoid valve and a ball valve II in sequence starting from the position close to the air source.
[0011] Furthermore, the air source adopts 0.06Mpa compressed air.
[0012] The advantages of this utility model compared with the prior art:
[0013] 1. This solution aims to solve the problem that the inner wall of the gas separator housing in the whirlpool area is easy to stick to the stem shreds, which needs to be cleaned manually regularly, increasing the labor intensity. By providing a spray cleaning device in the whirlpool area between the inner wall of the gas separator housing and the screen, the spray cleaning device can completely clean the stem shreds adhered to the inner wall of the whirlpool area b on the gas separator housing through the force of the spray gas, thereby eliminating the need for manual regular cleaning and greatly reducing the labor intensity.
[0014] 2. This solution sets an inner blowing pipe in the whirlpool area b between the inner wall of the gas-material separator shell and the screen, and two rows of blowing holes are evenly distributed along the axial direction on the wall of the inner blowing pipe. The two rows of blowing holes are arranged at an angle of 120° on the circumferential wall of the inner blowing pipe, thereby ensuring that all sticky stems on the inner wall of the whirlpool area are cleaned up, with a simple structure and convenient processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the transverse section structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0018] Figure 4 This is a structural front view of the inner blowing pipe in the utility model;
[0019] Figure 5 This is a left view of the structure of the inner blowing pipe in the utility model;
[0020] Figure 6 For this utility model Figure 5 Schematic diagram of the BB cross-section structure. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "includes a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0023] See also Figure 1-6 , describe the embodiments of the present utility model in detail.
[0024] Example: See Figure 1 As shown, a gas separator for a stem shreds low-speed airflow dryer with an inner wall cleaning device comprises a gas separator housing 1 and a screen 2, wherein the screen 2 is coaxially rotatably supported inside the gas separator housing 1, and a blowing cleaning device 3 is provided in a whirlpool area b between the inner wall of the gas separator housing 1 and the screen 2, wherein the blowing cleaning device 3 thoroughly cleans the stem shreds adhered to the inner wall of the whirlpool area b of the gas separator housing 1 through the force of the blowing gas.
[0025] In this embodiment, in order to solve the problem that the inner wall of the whirlpool area on the shell of the gas separator is easy to be adhered to the stem shreds, which needs to be manually cleaned regularly, thereby increasing the labor intensity, a spray cleaning device is provided in the whirlpool area between the inner wall of the gas separator shell and the screen. The spray cleaning device can completely clean the stem shreds adhered to the inner wall of the whirlpool area b on the shell of the gas separator through the force of the spray gas, thereby eliminating the need for manual regular cleaning, thereby greatly reducing the labor intensity.
[0026] In a specific implementation: see Figure 2 and 3 As shown, the blowing cleaning device 3 includes an inner blowing pipe 4, which is arranged in the whirlpool area b between the inner wall of the gas-material separator shell 1 and the screen 2, and the length direction of the inner blowing pipe 4 is consistent with the axial direction of the gas-material separator shell 1 and the screen 2. A connecting pipe 5 is fixedly connected in the middle of the inner blowing pipe 4, and one end of the connecting pipe 5 passes through the gas-material separator shell 1 and is connected to the gas source. The outer wall of the connecting pipe 5 and the through hole on the gas-material separator shell 1 are fixedly connected by welding. A blowing hole 4-1 is provided on the wall of the inner blowing pipe 4, and the blowing hole 4-1 faces the inner wall of the gas-material separator shell 1 corresponding to the whirlpool area b, and both ends of the inner blowing pipe 4 are blocked.
[0027] The spray cleaning device in the above structure has a simple structure, is convenient and quick to manufacture, and is easy to implement.
[0028] Preferably, see Figure 4-6 As shown, two rows of blowing holes 4-1 are evenly distributed along the axial direction on the wall of the inner blowing pipe 4, and the two rows of blowing holes 4-1 are arranged at an angle of 120° on the circumferential wall of the inner blowing pipe 4, and the two rows of blowing holes 4-1 are both facing the inner wall of the gas-material separator shell 1 corresponding to the whirlpool zone b.
[0029] Preferably, the inner blowing pipe 4 is a DN15 pipe, the diameter of the blowing hole 4-1 is 2 mm, and the distance between two adjacent blowing holes 4-1 is 20 mm or 40 mm.
[0030] This preferred structure can ensure that all sticky stem shreds on the inner wall of the whirlpool area are cleaned up, has a simple structure and is easy to process.
[0031] A connecting hole 4-2 is provided in the middle of the inner blowing pipe 4, one end of the connecting pipe 5 is fixedly connected to the outer wall of the inner blowing pipe 4, the inner hole of the connecting pipe 5 is opposite to the connecting hole 4-2 and is connected to the inner cavity of the inner blowing pipe 4, ensuring that the inner blowing pipe 4 and the connecting pipe 5 are connected.
[0032] In a specific implementation: see Figure 3As shown, the spray cleaning device 3 also includes an external air pipe 11, the outer wall of the connecting pipe 5 is provided with an external thread, the internal thread at one end of the external air pipe 11 is threadedly connected to the connecting pipe 5, and the other end of the external air pipe 11 is connected to the air source.
[0033] Preferably, the air source uses 0.06Mpa compressed air.
[0034] In a specific implementation: see Figure 1 As shown, the external air pipe 11 is provided with a ball valve I 6, a pressure reducing valve 7, a compressed air bag 8, a solenoid valve 9 and a ball valve II 10 in sequence from the air source. The solenoid valve 9 sprays for 2 seconds at an interval of 5 seconds.
[0035] The combination of the above components realizes the control of the blowing gas pressure and flow rate, and better realizes the blowing and cleaning function.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A gas-material separator for a stem shreds low-speed airflow dryer with an inner wall cleaning device, comprising a gas-material separator housing (1) and a screen (2), wherein the screen (2) is coaxially rotatably supported and arranged inside the gas-material separator housing (1), and characterized in that: A blowing cleaning device (3) is provided in the whirlpool area b between the inner wall of the gas separator housing (1) and the screen (2). The blowing cleaning device (3) thoroughly cleans the stem shreds adhering to the inner wall of the whirlpool area b of the gas separator housing (1) through the force of the blowing gas.
2. The gas-material separator of the cut stem low-speed air flow dryer with an inner wall cleaning device according to claim 1, characterized in that: The spray cleaning device (3) comprises an inner spray pipe (4), the inner spray pipe (4) being arranged in a whirlpool zone b between the inner wall of the gas-material separator housing (1) and the screen (2), the length direction of the inner spray pipe (4) being consistent with the axial direction of the gas-material separator housing (1) and the screen (2), a connecting pipe (5) being fixedly connected in the middle of the inner spray pipe (4), one end of the connecting pipe (5) passing through the gas-material separator housing (1) to be connected to a gas source, the outer wall of the connecting pipe (5) being fixedly connected to a through hole on the gas-material separator housing (1), a spray hole (4-1) being arranged on the wall of the inner spray pipe (4), the spray hole (4-1) facing the inner wall of the gas-material separator housing (1) corresponding to the whirlpool zone b, and both ends of the inner spray pipe (4) being blocked.
3. The gas-material separator of the cut stem low-speed air flow dryer with an inner wall cleaning device according to claim 2, characterized in that: Two rows of blowing holes (4-1) are evenly distributed along the axial direction on the wall of the inner blowing pipe (4), and the two rows of blowing holes (4-1) are arranged at an angle of 120° on the circumferential wall of the inner blowing pipe (4), and the two rows of blowing holes (4-1) are both oriented toward the inner wall of the gas-material separator housing (1) corresponding to the whirlpool zone b.
4. The gas-material separator of the cut stem low-speed air flow dryer with an inner wall cleaning device according to claim 2, characterized in that: A connecting hole (4-2) is provided in the middle of the inner blowing pipe (4); one end of the connecting pipe (5) is fixedly connected to the outer wall of the inner blowing pipe (4); the inner hole of the connecting pipe (5) is directly opposite to the connecting hole (4-2) and is connected to the inner cavity of the inner blowing pipe (4).
5. The gas-material separator of the cut stem low-speed air flow dryer with an inner wall cleaning device according to claim 2, characterized in that: The spray cleaning device (3) further comprises an external air pipe (11), an external thread is provided on the outer wall of the connecting pipe (5), one end of the external air pipe (11) is connected to the connecting pipe (5) via a thread, and the other end of the external air pipe (11) is connected to an air source.
6. The gas-material separator of the cut stem low-speed air flow dryer with an inner wall cleaning device according to claim 5, characterized in that: The external air pipe (11) is provided with a ball valve I (6), a pressure reducing valve (7), a compressed air bag (8), a solenoid valve (9) and a ball valve II (10) in sequence from the position close to the air source.
7. The gas-material separator of the cut stem low-speed air flow dryer with an inner wall cleaning device according to claim 5, characterized in that: The air source adopts 0.06Mpa compressed air.