Dust falling device for environment-friendly water circulation for aluminum powder paste production

By designing a dust reduction device for environmentally friendly water circulation for aluminum powder paste production, and combining water with dust with water using a water spray unit, the problem of low dust reduction efficiency in the prior art is solved, and a more efficient dust removal effect is achieved.

CN222777813UActive Publication Date: 2025-04-22QUANJIAO YUNXI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421528613.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing dust reduction system cannot effectively collect dust in the aluminum powder paste production process, resulting in low dust reduction efficiency.

Method used

A dust reduction device for environmentally friendly water circulation for aluminum powder paste production is designed, including a dust reduction box, a pressure spray pipe, a water pump and a water spray unit. The water is sprayed out through the water spray unit and combined with the dust. The broken water droplets and dust in the airflow are combined to achieve more efficient dust reduction.

Benefits of technology

By centrally recovering dust and spraying water to reduce dust, the dust reduction effect is significantly improved, and compared with existing systems, the dust reduction effect is better.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly water circulation dust falling device for aluminum powder paste production, and particularly relates to the field of aluminum powder paste production. The dust falling mechanism comprises a pressure spraying pipe, a water pump and a water spraying unit, the water spraying unit comprises bottom pipes, top pipes, jet orifices, a rotating ring and stressed fan blades, a plurality of bottom pipes are fixed to the pressure spraying pipe located in the dust falling box, the top pipes are installed in the bottom pipes, the jet orifices are formed in the tops of the top pipes, the rotating ring is rotationally connected to the bottom pipes, and a plurality of stressed fan blades are fixed in the rotating ring; water flow sprayed out of the jet flow opening impacts the stressed fan blades so as to drive the stressed fan blades to rotate. And the drainage mechanism is used for sucking smoke dust in the plant into the dust falling box, the dust in the plant is recycled in a centralized mode firstly, then the recycled dust is subjected to unified water spraying dust falling treatment, scattered water drops and the dust in airflow are combined, and compared with an existing dust falling system, the dust falling effect of the product is better.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum powder paste production, and more specifically, to a dust suppression device for environmentally friendly water circulation used in aluminum powder paste production. Background Art

[0002] Aluminum powder paste will produce smoke and dust during production, especially when grinding aluminum powder. The dust content in the factory is extremely high, and dust reduction is required in time to reduce the impact of the production space on workers.

[0003] The existing dust reduction system is similar to the dust reduction system for highway construction. It only uses an atomizer to atomize water and spray it into the factory to achieve dust reduction. However, this dust reduction method cannot collect dust in a centralized manner. Simply increasing the number of atomizers cannot improve the dust reduction efficiency. As a result, the dust reduction efficiency of the factory using this dust reduction system is not high. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a dust suppression device for environmentally friendly water circulation in aluminum powder paste production to solve the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust reduction device for environmentally friendly water circulation for aluminum powder paste production, including a dust reduction box installed on the top of a factory building; a dust reduction mechanism, including a spray pressure pipe, a water pump and a water spray unit, the water spray unit including a bottom pipe, a top pipe, a jet outlet, a rotating circle and a stressed fan blade, a plurality of bottom pipes are fixed on the spray pressure pipe located in the dust reduction box, a top pipe is installed in the bottom pipe, a plurality of jet outlets are opened on the top of the top pipe, the rotating circle is rotatably connected to the bottom pipe, a plurality of stressed fan blades are fixed in the rotating circle, and the water flow sprayed from the jet outlet impacts the stressed fan blades to drive the stressed fan blades to rotate; a drainage mechanism is used to suck the smoke and dust in the factory building into the dust reduction box.

[0006] In a preferred embodiment, a blocking rod is fixed in the bottom tube, a space for water to pass is reserved between the blocking rod and the inner wall of the bottom tube, the bottom of the top tube slides in contact with the bottom tube and the top tube respectively, and the blocking rod is arranged below the bottom tube.

[0007] In a preferred embodiment, a resistance rod is fixed on the jet port, and the rotating circle is located on the moving path of the resistance rod.

[0008] In a preferred embodiment, the drainage mechanism includes a negative pressure port and a fan. The opening of the negative pressure port faces downward, facing the aluminum powder paste production equipment in the factory. The input end of the fan is connected to the negative pressure port through a dust reduction box, and the other end is set toward the outside.

[0009] In a preferred embodiment, a plurality of drainage blades are fixed on the outside of each rotating circle, and the airflow input from the negative pressure port into the dust reduction box and the rotating circle are eccentrically arranged so that the airflow can drive the drainage blades to drive the rotating circle to rotate.

[0010] In a preferred embodiment, the bottom of the dust reduction box is connected to a water return pipe, and the water return pipe is used to redirect the water flow in the dust reduction box into the water spray unit through a water pump.

[0011] In a preferred embodiment, a filter screen 1 is fixed to the bottom of the dust reduction box.

[0012] In a preferred embodiment, a leakage net is elastically slidably connected above the filter net, a brush for rubbing the filter holes on the surface of the filter net is fixed on the leakage net, a motor is installed on the dust reduction box, a cam is fixed on the output end of the motor, and one end of the leakage net is located on the rotation path of the cam.

[0013] Technical effects and advantages of the utility model:

[0014] By first centrally collecting the dust in the factory area and then uniformly spraying water on the collected dust to reduce dust, and combining the scattered water droplets with the dust in the air flow, this product has a better dust reduction effect than the existing dust reduction system. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the technical solution of the present utility model and constitute a part of the present utility model. The embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation on the present utility model.

[0016] Figure 1 This is a structural diagram of a dust suppression device for environmentally friendly water circulation in the production of aluminum powder paste according to the utility model.

[0017] Figure 2 It is a front view of the dust suppression device of the utility model.

[0018] Figure 3 It is a three-dimensional diagram of the dust suppression mechanism of the utility model.

[0019] Figure 4 for Figure 3 A partial enlarged view of middle A.

[0020] Figure 5 This is a position diagram of the jet orifice of the utility model.

[0021] Figure 6 It is a structural diagram of the anti-blocking mechanism of the utility model.

[0022] The accompanying drawings are marked as follows: 1. dust suppression box; 2. dust suppression mechanism; 21. spray pressure pipe; 22. water pump; 23. water spray unit; 231. bottom pipe; 232. top pipe; 233. jet outlet; 234. resistance rod; 235. rotation circle; 236. force-bearing fan blade; 237. drainage fan blade; 3. drainage mechanism; 31. negative pressure port; 32. fan; 4. anti-blocking mechanism; 41. filter net 1; 42. leakage net; 43. motor; 44. cam. DETAILED DESCRIPTION

[0023] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of the present disclosure will be more comprehensive and complete and the concepts of the example embodiments will be fully conveyed to those skilled in the art. The accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.

[0024] In addition, the described features, structures or characteristics may be combined in one or more example embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced while omitting one or more of the specific details, or other methods, components, steps, etc. may be adopted. In other cases, well-known structures, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.

[0025] As Figure 1-Figure 6 The utility model provides a dust reduction device for environmentally friendly water circulation in the production of aluminum powder paste. It mainly collects the dust in the factory area first, and then uniformly sprays water to reduce dust on the recovered dust. Compared with the existing dust reduction system, the dust reduction effect of this product is better.

[0026] Example 1

[0027] A plurality of dust reduction boxes 1 are arranged on the top of the factory area, and the drainage mechanism 3 is used to introduce the external gas mixed with dust into the dust reduction box 1, and the dust reduction purpose is achieved by the dust reduction mechanism 2 arranged in the dust reduction box 1.

[0028] Specifically, the dust reduction mechanism 2 includes a spray pressure pipe 21, a water pump 22, a return pipe, and a water spray unit 23. The two ends of the water pump 22 are respectively connected to the spray pressure pipe 21 and the return pipe. The spray pressure pipe 21 extends into the dust reduction box 1. Several water spray units 23 are all connected to the section of the spray pressure pipe 21 located in the dust reduction box 1. The return pipe is connected to the dust reduction box 1 and is used to spray the water at the bottom of the dust reduction box 1 out from the water spray unit 23 again through the water pump 22, thereby achieving the purpose of water circulation and saving resources.

[0029] Furthermore, the water spray unit 23 specifically includes a bottom pipe 231, a top pipe 232, a jet outlet 233, a resistance rod 234, a rotating circle 235 and a stressed fan blade 236. The bottom pipe 231 is fixed and connected to the spray pressure pipe 21. A blocking rod is fixed inside the bottom pipe 231. A space for water to pass through is reserved between the blocking rod and the inner wall of the bottom pipe 231. The bottom shape of the top pipe 232 is the same as the end face shape of the space, so that the top pipe 232 is respectively fitted and slidably connected with the bottom pipe 231 and the side wall of the blocking rod. Because the height of the blocking rod is less than the height of the bottom pipe 231, when the water pump 22 pumps water into the bottom of the bottom pipe 231 at a certain pressure, the water pushes the top pipe 232 to move upward. When the top pipe 232 is not in contact with the blocking rod but still in contact with the bottom pipe 231, the water enters the top pipe 232 from the space and is sprayed out from the jet outlet 233 opened at the top of the top pipe 232.

[0030] A resistance rod 234 is fixed on the top pipe 232 , and the resistance rod 234 is used to interfere with the rotating circle 235 to prevent the top pipe 232 from flying out under water pressure.

[0031] A rotating circle 235 is rotatably connected to the top of the bottom tube 231 through a support rod, and a plurality of stressed fan blades 236 are obliquely fixed on the inner side of the rotating circle 235. The stressed fan blades 236 are located on the path of the water flow ejected from the jet port 233. Preferably, the water flow ejected from the jet port 233 hits the stressed fan blades 236 along the vertical direction of the corresponding stressed fan blades 236, so that the impact force is maximized. The water flow hits the stressed fan blades 236, which, on the one hand, drives the stressed fan blades 236 to rotate, and on the other hand, the water flow will generate water mist due to the impact. Furthermore, the rotating stressed fan blades 236 can also improve the purpose of breaking up the water flow, so that the broken up water flow can achieve dust reduction treatment for the dust in the dust reduction box 1.

[0032] Furthermore, a plurality of drainage blades 237 are fixed on the outer side of the rotating circle 235. The airflow input from the negative pressure port 31 into the dust reduction box 1 and the rotating circle 235 are eccentrically arranged so that the airflow can drive the drainage blades 237 to drive the rotating circle 235 to rotate, thereby improving the efficiency of breaking up the water flow, so that the airflow can carry more water droplets to reduce dust.

[0033] Example 2

[0034] On the basis of Example 1, the drainage mechanism 3 includes a negative pressure port 31 and a fan 32. The negative pressure port 31 connected to the dust reduction box 1 opens downward so that the dust produced by the aluminum powder paste production equipment below can be sucked into the dust reduction box 1. The fan 32 and the negative pressure port 31 are respectively installed at the two ends of the dust reduction box 1. The fan 32 uses negative pressure to allow the negative pressure port 31 to suck the dust-laden air into the dust reduction box 1. In the process of moving from one end of the dust reduction box 1 to the other end, the dust will be subjected to dust reduction treatment by the dust reduction mechanism 2. Centralized treatment is conducive to the efficient sedimentation of dust.

[0035] Example 3

[0036] On the basis of Example 1 and Example 2, an anti-blocking mechanism 4 is further provided, and the anti-blocking mechanism 4 includes a filter screen 41, a leakage screen 42, a motor 43 and a cam 44. In order to optimize the water flow quality recovered by the return pipe, the filter screen 41 is fixed to the bottom of the dust reduction box 1 to separate the aluminum powder and water. The leakage screen 42 and the filter screen 41 are elastically slidably connected, and the brush on the leakage screen 42 can clean the aluminum powder on the filter screen 41. The motor 43 is installed on the dust reduction box 1, and the output shaft of the filter screen 41 is fixedly connected to the cam 44. The cam 44 is used to repeatedly push the leakage screen 42 to make reciprocating linear movements, so that the brush on the leakage screen 42 repeatedly rubs the aluminum powder on the filter screen 41 to prevent the reduction of the aluminum powder on the filter screen 41 from blocking the filtering effect of the filter screen 41.

[0037] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0039] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0040] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A dust suppression device for environmentally friendly water circulation in aluminum powder paste production, characterized in that include: A dust suppression box (1) is installed on the top of the factory building; The dust suppression mechanism (2) comprises a spray pressure pipe (21), a water pump (22) and a water spray unit (23); the water spray unit (23) comprises a bottom pipe (231), a top pipe (232), a jet outlet (233), a rotating circle (235) and a force-bearing fan blade (236); a plurality of bottom pipes (231) are fixed on the spray pressure pipe (21) located in the dust suppression box (1); a top pipe (232) is installed in the bottom pipe (231); a plurality of jet outlets (233) are provided at the top of the top pipe (232); the rotating circle (235) is rotatably connected to the bottom pipe (231); a plurality of force-bearing fan blades (236) are fixed in the rotating circle (235); water flow sprayed from the jet outlet (233) impacts the force-bearing fan blade (236) to drive the force-bearing fan blade (236) to rotate; The drainage mechanism (3) is used to draw smoke and dust in the factory into the dust suppression box (1).

2. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 1 is characterized by: A blocking rod is fixed inside the bottom tube (231), and a space for water to pass through is reserved between the blocking rod and the inner wall of the bottom tube (231). The bottom of the top tube (232) is respectively fitted and slid with the bottom tube (231) and the top tube (232), and the blocking rod is arranged below the bottom tube (231).

3. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 2, characterized in that: A resisting rod (234) is fixed on the jet port (233), and the rotating circle (235) is located on the moving path of the resisting rod (234).

4. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 1, characterized in that: The drainage mechanism (3) comprises a negative pressure port (31) and a fan (32); the opening of the negative pressure port (31) faces downward, toward the aluminum powder paste production equipment in the factory; the input end of the fan (32) is connected to the negative pressure port (31) through the dust suppression box (1), and the other end is arranged toward the outside.

5. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 1, characterized in that: A plurality of guide blades (237) are fixed to the outside of each rotating circle (235), and the airflow input from the negative pressure port (31) into the dust suppression box (1) and the rotating circle (235) are eccentrically arranged so that the airflow can drive the guide blades (237) to drive the rotating circle (235) to rotate.

6. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 1, characterized in that: The bottom of the dust reduction box (1) is connected to a water return pipe, and the water return pipe is used to redirect the water flow in the dust reduction box (1) into the water spray unit (23) through a water pump (22).

7. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 1, characterized in that: A filter screen 1 (41) is fixed to the bottom of the dust reduction box (1).

8. The dust suppression device for environmentally friendly water circulation for aluminum powder paste production according to claim 7, characterized in that: A leakage net (42) is elastically slidably connected above the filter net 1 (41), a brush for rubbing the filter holes on the surface of the filter net 1 (41) is fixed on the leakage net (42), a motor (43) is installed on the dust reduction box (1), a cam (44) is fixed on the output end of the motor (43), and one end of the leakage net (42) is located on the rotation path of the cam (44).