High-wear-resistance ceramic glaze mixing equipment

By designing a highly wear-resistant ceramic glaze mixing equipment, using a combined structure of a stirring shaft and a stirring rod, combined with the use of cylinders and screening plates, the problem of uneven mixing of ceramic glaze is solved, efficient mixing and separation of particulate matter is achieved, and product quality is ensured.

CN222777921UActive Publication Date: 2025-04-22ITACA FOSHAN CERAMIC TECH CO LTD
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Patent Information

Application Number
CN202421442679.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-22
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the flip-floating and stirring process of existing ceramic glaze mixing equipment, the materials are prone to form spherical shapes, resulting in uneven internal mixing, affecting the mixing efficiency, and the mixed product cannot achieve the expected effect.

Method used

A high wear-resistant ceramic glaze mixing equipment is designed, using a stirring shaft and a stirring rod in the shell, and the stirring shaft is driven by a motor to rotate, combining the cylinder control baffle movement and the use of screening plate to achieve uniform mixing of materials and separation of particles.

Benefits of technology

Through the design of this equipment, uniform mixing of materials is achieved, mixing efficiency is improved, the mixed product achieves the expected effect, and the quality of materials is improved through screening and grinding functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high-wear-resistance ceramic glaze mixing equipment, which belongs to the technical field of ceramic glaze making and comprises a bottom plate, four supporting plates parallel to one another in the vertical direction are fixedly arranged on the upper end face of the bottom plate, a shell is fixedly arranged at the top ends of the four supporting plates, a motor is fixedly arranged at the bottom end of the shell, and the bottom end of the motor is fixedly provided with a rotating shaft. A stirring mechanism used for mixing and stirring materials is rotatably arranged in the shell, a discharging hopper is fixedly arranged on the side wall of the shell, an air cylinder is fixedly arranged on the discharging hopper, a baffle is movably arranged at the output end of the air cylinder, and the baffle is in sliding connection with the discharging hopper. A distributor is fixedly arranged at a discharging port in the bottom of the discharging hopper, a partition plate is arranged in the distributor in a sliding mode, the inner wall of the distributor is transversely divided into a first discharging chamber and a second discharging chamber through the partition plate, and a control mechanism used for controlling the partition plate to slide is fixedly arranged on the discharging hopper.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic glaze making, and in particular relates to a high-wear-resistant ceramic glaze mixing device. Background Art

[0002] Ceramics is a material made of natural clay and various natural minerals as the main raw materials through crushing, mixing, molding and calcining. It is a comprehensive product of pottery and porcelain. Glaze is a colorless or colored glassy thin layer covering the surface of ceramic products. It is made of mineral raw materials and raw materials in a certain proportion and ground into glaze slurry, applied to the surface of the body, and calcined at a certain temperature. It can increase the mechanical strength, thermal stability and dielectric strength of the product, and also beautify the utensils, facilitate wiping, and not be corroded by dust and filth. In the process of production and processing of handmade ceramic handicrafts, it is necessary to mix and stir the glaze and other raw materials. Therefore, it is necessary to adopt a glaze mixing equipment for the production of handmade ceramic handicrafts.

[0003] Ceramic manufacturing is usually done by pouring crushed clay into a blender and then adding water for mixing. The glaze mixing equipment currently available on the market has a simple structure and only uses a stirring rod to stir the glaze. In addition, during the flipping and stirring process, the materials are easily combined into spherical objects, resulting in uneven internal mixing, which affects the mixing efficiency and the mixed product does not achieve the expected effect.

[0004] Therefore, we propose a high wear-resistant ceramic glaze mixing equipment to solve the above problems. Summary of the invention

[0005] The utility model aims to solve the problem in the prior art that materials are easily turned into spherical objects during material turning, resulting in uneven internal mixing, thereby affecting the mixing efficiency and the mixed products failing to achieve the expected effect, and proposes a highly wear-resistant ceramic glaze mixing device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A highly wear-resistant ceramic glaze mixing device comprises a base plate, four support plates parallel to each other in the vertical direction are fixedly arranged on the upper end surface of the base plate, a shell is fixedly arranged on the top of the four support plates, a motor is fixedly arranged on the bottom end of the shell, a stirring mechanism for mixing and stirring materials is rotatably arranged in the shell, a lower hopper is fixedly arranged on the side wall of the shell, a cylinder is fixedly arranged on the lower hopper, a baffle is movably arranged on the output end of the cylinder, and the baffle is slidably connected to the lower hopper, a distributor is fixedly arranged at the bottom discharge port of the lower hopper, a partition is slidably arranged in the distributor, the partition divides the inner wall of the distributor into a first discharge chamber and a second discharge chamber laterally, and a control mechanism for controlling the sliding of the partition is fixedly arranged on the lower hopper.

[0008] Preferably, the stirring mechanism includes a stirring shaft rotatably arranged on the outer shell, and the stirring shaft is fixedly connected to the output end of the motor, a plurality of stirring rods are fixedly arranged on the outer circumference of the stirring shaft, and a flap is fixedly arranged on each of the plurality of stirring rods, a scraper is fixedly arranged on the outer circumference of the stirring shaft, and the scraper is in contact with the inner wall of the outer shell.

[0009] Preferably, a screening plate is fixedly provided at the connection between the outer shell and the lower hopper and on the top of the first discharge chamber, and a plurality of evenly distributed screening holes are opened on the screening plate.

[0010] Preferably, two mutually parallel guide rails are fixedly provided on the lower hopper, a rotating shaft is fixedly provided on the output end of the baffle, and pulleys matching the guide rails are rotatably provided on both ends of the rotating shaft.

[0011] Preferably, the control mechanism includes two brackets fixedly provided on a partition, and a connecting rod is rotatably provided between the two brackets, a long plate is fixedly provided on the side wall of the lower hopper, a cylinder is rotatably provided on the long plate, a turntable is fixedly provided on the outer circumferential surface of the cylinder, a convex column is eccentrically provided on the turntable, the convex column is rotatably connected to the connecting rod, and a transmission unit for controlling the rotation of the cylinder is provided between the cylinder and the stirring mechanism.

[0012] Preferably, the transmission unit comprises two pulleys fixedly arranged on the cylinder and the stirring shaft, and the two pulleys are connected via a belt transmission.

[0013] To sum up, the technical effects and advantages of the utility model are as follows: the high wear-resistant ceramic glaze mixing equipment, through a stirring shaft arranged in the outer shell and a stirring rod fixedly arranged on the outer peripheral surface of the stirring shaft, realizes that when the device is used, the stirring shaft fixedly connected to the output end of the motor rotates when the motor is started, and the stirring shaft stirs and mixes the material in the outer shell during the rotation. When the material needs to be discharged, the movement of the baffle is controlled by starting the cylinder. At this time, the material in the outer shell is discharged into the lower hopper through the screening plate, and some larger particles generated during the stirring process are blocked in the outer shell and continue to be stirred. Materials of qualified size are discharged through the screening holes on the screening plate, and some unqualified materials of size and specification enter the second discharge chamber, and as the partition moves, the particulate material in the second discharge chamber can be ground and discharged, thereby improving the mixing rate of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 The utility model structure Figure 1 A in the middle is an enlarged schematic diagram;

[0016] Figure 3 It is a top view schematic diagram of the structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the local structure of the utility model.

[0018] In the figure: 1. bottom plate; 2. support plate; 3. shell; 4. lower hopper; 5. cylinder; 6. baffle; 7. distributor; 8. partition; 9. motor; 10. stirring shaft; 11. stirring rod; 12. flap; 13. scraper; 14. screening plate; 15. guide rail; 16. rotating shaft; 17. connecting rod; 18. long plate; 19. cylinder; 20. turntable; 21. boss; 22. pulley. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Reference Figure 1-2A highly wear-resistant ceramic glaze mixing device comprises a bottom plate 1, on the upper end surface of which four support plates 2 are fixedly arranged and parallel to each other in the vertical direction, on the top ends of the four support plates 2 a shell 3 is fixedly arranged, on the bottom end of the shell 3 a motor 9 is fixedly arranged, and inside the shell 3 a stirring mechanism for mixing and stirring materials is rotatably arranged.

[0022] Reference Figure 1-3 The stirring mechanism includes a stirring shaft 10 rotatably arranged on the shell 3, and the stirring shaft 10 is fixedly connected to the output end of the motor 9. A plurality of stirring rods 11 are fixedly arranged on the outer circumference of the stirring shaft 10, and a flap 12 is fixedly arranged on the plurality of stirring rods 11. A scraper 13 is fixedly arranged on the outer circumference of the stirring shaft 10, and the scraper 13 is in contact with the inner wall of the shell 3. By setting the stirring shaft 10 on the output end of the motor 9, when the staff starts the motor 9, the stirring shaft 10 fixedly connected to the output end of the motor 9 rotates, and the stirring shaft 10 rotates to drive the stirring rod 11 fixedly connected thereto to rotate. The stirring rod 11 stirs and mixes the material in the shell 3 during the rotation, and by setting the scraper 13 on the stirring shaft 10, the material on the inner wall of the shell 3 is scraped off during the rotation of the scraper 13, so as to avoid the adhesion of the material during the stirring process.

[0023] A lower hopper 4 is fixedly arranged on the side wall of the shell 3 .

[0024] Reference Figure 1-3 A screening plate 14 is fixedly arranged at the connection between the outer shell 3 and the lower hopper 4 and on the top of the first discharge chamber. The screening plate 14 is provided with a plurality of evenly distributed screening holes. The screening plate 14 arranged on the outer shell 3 and the lower hopper 4 can realize screening of the material in the released outer shell 3, and block the large granular material generated during the stirring process until the size and diameter of the granular material after stirring meet the screening conditions and then be discharged.

[0025] A cylinder 5 is fixedly arranged on the lower hopper 4 , a baffle 6 is movably arranged on the output end of the cylinder 5 , and the baffle 6 is slidably connected to the lower hopper 4 .

[0026] Reference Figure 2-3 Two mutually parallel guide rails 15 are fixedly provided on the lower hopper 4, a rotating shaft 16 is fixedly provided on the output end of the baffle 6, and pulleys matching the guide rails 15 are rotatably provided on both ends of the rotating shaft 16. By setting the guide rails 15 on the lower hopper 4, the pulley on the rotating shaft 16 of the baffle 6 is matched with the guide rails 15 during the installation of the baffle 6, thereby realizing a sliding connection between the baffle 6 and the lower hopper 4, which is convenient for the staff to operate.

[0027] A distributor 7 is fixedly provided at the bottom discharge port of the lower hopper 4, and a partition 8 is slidably provided inside the distributor 7. The partition 8 divides the inner wall of the distributor 7 into a first discharge chamber and a second discharge chamber laterally, and a control mechanism for controlling the sliding of the partition 8 is fixedly provided on the lower hopper 4.

[0028] Reference Figure 2-4 The control mechanism includes two brackets fixedly provided on the partition 8, and a connecting rod 17 is rotatably provided between the two brackets. A long plate 18 is fixedly provided on the side wall of the lower hopper 4, and a cylinder 19 is rotatably provided on the long plate 18. A turntable 20 is fixedly provided on the outer circumferential surface of the cylinder 19, and a convex column 21 is eccentrically provided on the turntable 20. The convex column 21 is rotatably connected to the connecting rod 17. A transmission unit for controlling the rotation of the cylinder 19 is provided between the cylinder 19 and the stirring mechanism. When the device is used, when the cylinder 19 rotates, the turntable 20 fixedly provided on the output end of the cylinder 19 rotates. During the rotation of the turntable 20, the convex column 21 fixedly provided on the turntable 20 drives the eccentric motion of the convex column 21. The eccentric motion of the convex column 21 drives the partition 8 to reciprocate along the inner wall of the distributor 7 through the connecting rod 17. During the repeated operation of the partition 8, the lateral friction force can grind the granular material into powder for convenient removal.

[0029] Reference Figure 1 , 3 And 4, the transmission unit includes two pulleys 22 fixedly arranged on the cylinder 19 and the stirring shaft 10, and the two pulleys 22 are connected by belt transmission. When the staff starts the motor 9, the stirring shaft 10 fixedly connected to the output end of the motor 9 rotates, and the pulley 22 fixedly arranged on the stirring shaft 10 rotates. The rotating pulley 22 drives the pulley 22 on the cylinder 19 to rotate through the belt, thereby causing the cylinder 19 to rotate.

[0030] Working principle:

[0031] By means of the stirring shaft 10 arranged in the outer shell 3 and the stirring rod 11 fixedly arranged on the outer peripheral surface of the stirring shaft 10, it is realized that when the device is used, the stirring shaft 10 fixedly connected to the output end of the motor 9 rotates when the motor 9 is started, and the stirring shaft 10 stirs and mixes the material in the outer shell 3 during the rotation. When the material needs to be discharged, the movement of the baffle 6 is controlled by starting the cylinder 5. At this time, the material in the outer shell 3 is discharged into the lower hopper 4 through the screening plate 14. Some larger particles generated during the stirring process are blocked in the outer shell 3 and continue to be stirred. Materials of qualified size are discharged through the screening holes on the screening plate 14, and some materials of unqualified size and specifications enter the second discharge chamber. Moreover, as the partition 8 moves, the granular material in the second discharge chamber can be ground and discharged, thereby improving the mixing rate of the material.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A highly wear-resistant ceramic glaze mixing device, comprising a bottom plate (1), characterized in that: Four supporting plates (2) are fixedly arranged on the upper end surface of the bottom plate (1) and are parallel to each other in the vertical direction. A shell (3) is fixedly arranged on the top of the four supporting plates (2). A motor (9) is fixedly arranged on the bottom end of the shell (3). A stirring mechanism for mixing and stirring materials is rotatably arranged in the shell (3). A lower hopper (4) is fixedly arranged on the side wall of the shell (3). A cylinder (5) is fixedly arranged on the lower hopper (4). A baffle (6) is movably arranged on the output end of the cylinder (5), and the baffle (6) is slidably connected to the lower hopper (4). A distributor (7) is fixedly arranged at the bottom discharge port of the lower hopper (4). A partition (8) is slidably arranged in the distributor (7). The partition (8) divides the inner wall of the distributor (7) into a first discharge chamber and a second discharge chamber in the transverse direction, and a control mechanism for controlling the sliding of the partition (8) is fixedly arranged on the lower hopper (4).

2. A highly wear-resistant ceramic glaze mixing device according to claim 1, characterized in that: The stirring mechanism comprises a stirring shaft (10) rotatably arranged on the outer shell (3), and the stirring shaft (10) is fixedly connected to the output end of the motor (9), a plurality of stirring rods (11) are fixedly arranged on the outer circumference of the stirring shaft (10), and a flap (12) is fixedly arranged on each of the plurality of stirring rods (11), and a scraper (13) is fixedly arranged on the outer circumference of the stirring shaft (10), and the scraper (13) is in contact with the inner wall of the outer shell (3).

3. A highly wear-resistant ceramic glaze mixing device according to claim 1, characterized in that: A screening plate (14) is fixedly provided at the connection between the outer shell (3) and the lower hopper (4) and at the top of the first discharge chamber, and the screening plate (14) is provided with a plurality of evenly distributed screening holes.

4. A highly wear-resistant ceramic glaze mixing device according to claim 1, characterized in that: Two mutually parallel guide rails (15) are fixedly arranged on the lower hopper (4), a rotating shaft (16) is fixedly arranged on the output end of the baffle (6), and pulleys matching the guide rails (15) are rotatably arranged on both ends of the rotating shaft (16).

5. The highly wear-resistant ceramic glaze mixing equipment according to claim 1, characterized in that: The control mechanism comprises two brackets fixedly arranged on the partition (8), and a connecting rod (17) is rotatably arranged between the two brackets; a long plate (18) is fixedly arranged on the side wall of the lower hopper (4), a cylinder (19) is rotatably arranged on the long plate (18), a turntable (20) is fixedly arranged on the outer peripheral surface of the cylinder (19), a convex column (21) is eccentrically arranged on the turntable (20), the convex column (21) is rotatably connected to the connecting rod (17), and a transmission unit for controlling the rotation of the cylinder (19) is arranged between the cylinder (19) and the stirring mechanism.

6. A highly wear-resistant ceramic glaze mixing device according to claim 5, characterized in that: The transmission unit comprises two pulleys (22) fixedly arranged on the cylinder (19) and the stirring shaft (10), and the two pulleys (22) are connected via a belt transmission.