Emulsion explosive belt conveying color code sorting device

By designing the color mark sorting device for conveying emulsified explosive belts, using color sensors to identify the outer packaging color of the emulsified explosive and realize automatic sorting, the problem of time-consuming and labor-consuming manual classification in the prior art is solved, and the production efficiency and automation level are improved.

CN222778442UActive Publication Date: 2025-04-22罗定宏大民爆有限公司
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Patent Information

Application Number
CN202420911567.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-22
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the production process of emulsified explosives, the prior art requires manual classification and transportation of emulsified explosives of different specifications, which leads to time-consuming and labor-intensive and low degree of automation.

Method used

A color-code sorting device for conveying color marks of emulsified explosive belts is designed, including a sorting input belt machine, a sorting mechanism and a multi-group sorting output belt machine. The color sensor is used to identify the outer packaging color of the emulsified explosive, and the emulsified explosive of different colors is sorted onto the corresponding sorting output belt machine.

Benefits of technology

It realizes automatic sorting and transmission of emulsified explosives of different specifications, improves production efficiency, reduces the cost and risk of manual classification, and improves the automation level of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an emulsion explosive belt conveying color code sorting device, which comprises a sorting input belt conveyor, a sorting mechanism and a plurality of groups of sorting output belt conveyors, and the sorting mechanism is used for identifying the color of the outer package of the emulsion explosive and sending the emulsion explosive with the outer packages with different colors to the initial ends of the corresponding sorting output belt conveyors. The sorting input belt conveyor is arranged to be connected with the input end of the sorting mechanism, the produced and packaged emulsion explosives are continuously fed into the sorting mechanism, the colors of the outer packages of the emulsion explosives are recognized through the sorting mechanism, the emulsion explosives with the outer packages of different colors are sorted to the corresponding sorting output belt conveyors, and the sorting output belt conveyors are used for sorting the emulsion explosives. Emulsion explosives of corresponding specifications are conveyed to designated positions through the multiple sets of sorting output belt conveyors, and therefore automatic sorting and conveying of the emulsion explosives of different specifications are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsion explosive sorting devices, in particular to an emulsion explosive belt conveyor color code sorting device. Background Art

[0002] In the production process of emulsion explosives, the produced emulsion explosives need to be transported to the transit warehouse for storage after packaging. At present, this process is usually completed by conveying on a conveyor belt to save manpower. However, in order to classify emulsion explosives of different specifications and sizes, each conveyor belt can only transport emulsion explosives of a single specification. Therefore, emulsion explosives of different specifications need to be manually classified before transportation. This process is not only time-consuming and labor-intensive, but also prone to errors, affecting production efficiency, and has a low degree of automation. Utility Model Content

[0003] The utility model aims to provide a color code sorting device for emulsion explosives conveyed by belt conveyors, so as to solve one or more technical problems existing in the above-mentioned background technology.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] An emulsion explosive belt conveyor color code sorting device comprises a sorting input belt conveyor, a sorting mechanism and multiple groups of sorting output belt conveyors, wherein the sorting input belt conveyor is connected to the input end of the sorting mechanism, and the starting ends of multiple groups of sorting output belt conveyors are respectively connected to the output ends of the sorting mechanism, and the sorting mechanism is used to identify the color of the outer packaging of the emulsion explosive and send the emulsion explosive with outer packaging of different colors to the starting ends of the corresponding sorting output belt conveyors.

[0006] Preferably, the sorting mechanism includes a sorting roller conveyor, a plurality of pusher assemblies and at least one partition assembly, the starting end of the sorting roller conveyor is connected to the end of the sorting input belt conveyor, the end of the sorting input belt conveyor is provided with a limit baffle, a plurality of groups of the sorting output belt conveyors are arranged alternately front and rear on one side of the sorting roller conveyor, a plurality of the pusher assemblies are correspondingly provided on the other side of the sorting roller conveyor, and the partition assembly is arranged below the sorting roller conveyor and between adjacent pusher assemblies.

[0007] Preferably, the sorting mechanism further comprises a color sensor, and the color sensor is arranged on one side of the sorting input belt conveyor.

[0008] Preferably, the pushing assembly includes a pushing cylinder, a pushing plate, a connecting rod and a bearing sleeve. The pushing cylinder is arranged on the other side of the sorting roller conveyor, the pushing plate is arranged at the telescopic end of the pushing cylinder, the connecting rod is arranged below the sorting roller conveyor, and a bearing sleeve is provided at the bottom of the pushing plate, and the bearing sleeve is slidably matched with the connecting rod.

[0009] Preferably, the partition assembly includes a lifting cylinder and a lifting partition, the lifting cylinder is arranged below the sorting roller conveyor, and the lifting partition is arranged at the lifting end of the lifting cylinder.

[0010] The beneficial effects of the utility model are as follows: by setting a sorting input belt conveyor connected to the input end of the sorting mechanism, the emulsion explosives after production and packaging are continuously fed into the sorting mechanism, and the emulsion explosives with different colored outer packaging are sorted to the corresponding sorting output belt conveyor through the sorting mechanism to identify the color of the outer packaging of the emulsion explosives, and the emulsion explosives of corresponding specifications are respectively transported to the designated location through multiple groups of sorting output belt conveyors, thereby realizing the automatic sorting and transmission of emulsion explosives of different specifications. Compared with the prior art, the production efficiency is improved, the cost and risk of manual sorting are reduced, and the automation level of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0012] Figure 1 It is a schematic diagram of the overall structure of one embodiment of the utility model;

[0013] Figure 2 It is a structural schematic diagram of a sorting mechanism of one embodiment of the utility model.

[0014] Among them: sorting input belt conveyor 1, sorting mechanism 2, sorting output belt conveyor 3, sorting roller conveyor 21, pushing assembly 22, partition assembly 23, color sensor 24, pushing cylinder 221, pushing plate 222, connecting rod 223, bearing sleeve 224, limit baffle 225, lifting cylinder 231, lifting baffle 232. DETAILED DESCRIPTION

[0015] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0016] The present embodiment is a color code sorting device for emulsion explosives conveyed by belt conveyor, see the attached Figure 1 and 2, including a sorting input belt conveyor 1, a sorting mechanism 2 and a multi-group sorting output belt conveyor 3. The sorting input belt conveyor 1 is connected to the input end of the sorting mechanism 2, and the starting ends of the multi-group sorting output belt conveyors 3 are respectively connected to the output ends of the sorting mechanism 2. The sorting mechanism 2 is used to identify the color of the outer packaging of the emulsion explosives and send the emulsion explosives with outer packaging of different colors to the starting ends of the corresponding sorting output belt conveyors 3.

[0017] By arranging the sorting input belt conveyor 1 to be connected with the input end of the sorting mechanism 2, the emulsion explosives after production and packaging can be continuously fed into the sorting mechanism 2. The sorting mechanism 2 can identify the color of the outer packaging of the emulsion explosives, so that the emulsion explosives with outer packaging of different colors can be sorted to the corresponding sorting output belt conveyor 3. The emulsion explosives of corresponding specifications can be respectively transported to designated locations through the multi-group sorting output belt conveyors 3, thereby realizing the automatic sorting and transportation of emulsion explosives of different specifications.

[0018] Preferably, the sorting mechanism 2 includes a sorting roller conveyor 21, a pushing assembly 22, and a partition assembly 23. The starting end of the sorting roller conveyor 21 is connected to the end of the sorting input belt conveyor 1. A limit baffle 225 is provided at the end of the sorting input belt conveyor 1. Multiple groups of sorting output belt conveyors 3 are arranged alternately front and back on one side of the sorting roller conveyor 21. A plurality of pushing assemblies 22 are correspondingly provided on the other side of the sorting roller conveyor 21. The partition assembly 23 is arranged below the sorting roller conveyor 21 and is located between adjacent pushing assemblies 22. By setting a sorting roller conveyor 21, the emulsion explosives to be sorted are sequentially passed through the sorting areas corresponding to the starting ends of the sorting output belt conveyors 3; by setting a partition assembly 23 between adjacent sorting areas, and providing a limit baffle 225 at the end of the sorting roller conveyor 21, the emulsion explosives after being identified can stay on the corresponding sorting area under the limit of the partition assembly 23 or the limit baffle 225, waiting to be pushed into the corresponding sorting output belt conveyor 3; by setting a push assembly 22, the emulsion explosives on the corresponding sorting area are pushed into the sorting output belt conveyor 3 to complete the sorting work. The sorting roller conveyor 21 is used to transport the emulsion explosives between the various sorting areas, so that the partition assembly 23 is set below the adjacent roller parts to achieve the limit of the emulsion explosives in each sorting area on the sorting roller conveyor 21.

[0019] Preferably, the sorting mechanism 2 further includes a color sensor 24, which is disposed on one side of the sorting input belt conveyor 1. The color sensor 24 is used to identify the colors or color codes of explosive packaging bags of different specifications, so that the sorting mechanism 2 can quickly and accurately identify the specifications of the emulsion explosives to be sorted, so that the corresponding partition assembly 23 pops out, thereby achieving correct sorting action, reducing possible mistakes and labor costs in the manual sorting process.

[0020] Preferably, the pushing assembly 22 includes a pushing cylinder 221, a pushing plate 222, a connecting rod 223 and a bearing sleeve 224. The pushing cylinder 221 is arranged below the sorting roller conveyor 21. The pushing direction of the pushing cylinder 221 is perpendicular to the other side of the sorting roller conveyor 21. The pushing plate 222 is arranged at the telescopic end of the pushing cylinder 221. The connecting rod 223 is arranged below the sorting roller conveyor 21. A bearing sleeve 224 is provided at the bottom of the pushing plate 222, and the bearing sleeve 224 is slidably matched with the connecting rod 223. When the push cylinder 221 is in the retracted state, the push plate 222 is located outside the sorting roller conveyor 21. When the push cylinder 221 is in the extended state, the push plate 222 is extended to the starting end of the corresponding sorting output belt conveyor 3 under the drive of the push cylinder 221. Thus, the emulsion explosive on the sorting roller conveyor 21 is pushed to the starting end of the sorting output belt conveyor 3 by the extension of the push cylinder 221, completing the sorting process. By setting the push plate 222 at the telescopic end of the push cylinder 221, it is used to increase the contact area with the emulsion explosive, making the pushing action more reliable. By setting the bearing sleeve 224 and the connecting rod 223, the bearing sleeve 224 is connected to the push plate 222, and the bearing sleeve 224 and the connecting rod 223 are slidably matched to guide the reciprocating motion of the push plate 222 between the two sides of the sorting roller conveyor 21.

[0021] Preferably, the partition assembly 23 includes a lifting cylinder 231 and a lifting partition 232. The lifting cylinder 231 is arranged below the sorting roller conveyor 21 and between two adjacent push cylinders 221. The lifting partition 232 is arranged at the lifting end of the lifting cylinder 231. When the lifting cylinder 231 is in an extended state, the lifting partition 232 extends to the top of the conveying part of the sorting roller conveyor 21. When the lifting cylinder 231 is in a retracted state, the lifting partition 232 retracts to the bottom of the conveying part of the sorting roller conveyor 21. By setting the lifting cylinder 231, which is used to drive the lifting and lowering of the lifting partition 232, the emulsion explosive is limited on the sorting roller conveyor 21.

[0022] The working principle of this embodiment is as follows: emulsion explosives of different specifications have outer packages of different colors. Under the transportation of the sorting input belt conveyor 1, the emulsion explosives with outer packages of different colors pass under the high-precision intelligent digital color sensor 24 and enter the sorting roller conveyor 21 in sequence. After being identified by the color sensor 24, the corresponding lifting partition 232 is raised under the drive of the lifting cylinder 231 according to the set program to limit the emulsion explosives to be sorted on the sorting roller conveyor 21. Finally, the emulsion explosives are pushed to the starting end of the sorting output belt conveyor 3 under the drive of the pushing cylinder 221. After completing one sorting, the pushing cylinder 221 and the lifting cylinder 231 are reset to wait for the next identification signal, thereby realizing the sorting of explosives of different specifications and transporting them to the transfer warehouse for loading.

[0023] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. An emulsion explosive belt conveyor color code sorting device, characterized in that: It comprises a sorting input belt conveyor, a sorting mechanism and a plurality of groups of sorting output belt conveyors, wherein the sorting input belt conveyor is connected to the input end of the sorting mechanism, and the starting ends of the plurality of groups of sorting output belt conveyors are respectively connected to the output ends of the sorting mechanism, and the sorting mechanism is used to identify the color of the outer packaging of the emulsion explosive and send the emulsion explosive with outer packaging of different colors to the starting ends of the corresponding sorting output belt conveyors.

2. The emulsion explosive belt conveyor color code sorting device according to claim 1, characterized in that: The sorting mechanism includes a sorting roller conveyor, a plurality of pusher assemblies and at least one partition assembly. The starting end of the sorting roller conveyor is connected to the end of the sorting input belt conveyor. A limit baffle is provided at the end of the sorting input belt conveyor. A plurality of groups of sorting output belt conveyors are arranged alternately on one side of the sorting roller conveyor. A plurality of pusher assemblies are correspondingly provided on the other side of the sorting roller conveyor. The partition assembly is arranged below the sorting roller conveyor and between adjacent pusher assemblies.

3. The emulsion explosive belt conveyor color code sorting device according to claim 1, characterized in that: The sorting mechanism further comprises a color sensor, and the color sensor is arranged on one side of the sorting input belt conveyor.

4. The emulsion explosive belt conveyor color code sorting device according to claim 2, characterized in that: The pushing assembly includes a pushing cylinder, a pushing plate, a connecting rod and a bearing sleeve. The pushing cylinder is arranged on the other side of the sorting roller conveyor, the pushing plate is arranged at the telescopic end of the pushing cylinder, the connecting rod is arranged below the sorting roller conveyor, and a bearing sleeve is provided at the bottom of the pushing plate, and the bearing sleeve is slidably matched with the connecting rod.

5. The emulsion explosive belt conveyor color code sorting device according to claim 2, characterized in that: The partition assembly includes a lifting cylinder and a lifting partition. The lifting cylinder is arranged below the sorting roller conveyor, and the lifting partition is arranged at the lifting end of the lifting cylinder.