Anti-failure safety disposal system for heat-sealing process equipment for new energy cell production

By designing a heat sealing process equipment anti-failure safety treatment system for new energy battery cells, the problem of personnel safety during the heat sealing head pollution and cleaning process is solved, and automated cleaning and long-term operation of the equipment is achieved.

CN222778539UActive Publication Date: 2025-04-22CHINA FAW CO LTD
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Patent Information

Application Number
CN202420633056.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-22
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

In the production process of new energy battery cell soft-pack batteries, the aluminum-plastic film heat sealing process leads to contamination of the heat seal head, affecting the stability and uniformity of the heat seal, and there is a risk of scalds and harmful gases evaporate during the cleaning process.

Method used

A safety disposal system for preventing failure of heat sealing process equipment for new energy battery cells is designed, including a safety shell, liquid injection chamber, water-absorbing flexible material wiper and driving mechanism. Through the automated system, artificial cleaning is mimicked to avoid contact with scalds, and gaseous solvent is collected through a suction pump.

Benefits of technology

The automatic cleaning of heat sealing process equipment is realized, avoiding the risk of personnel being exposed to scalds and harmful gases, and ensuring the thorough cleaning of the heat sealing head and the long-term operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery cell production equipment, and discloses a new energy battery cell production heat-sealing process equipment anti-failure safety disposal system, which comprises a safety shell, a liquid injection port, a liquid injection port, a liquid injection port, a liquid injection port, a liquid injection port, a liquid injection port, a liquid injection port and a liquid injection port, the fixed magnetic seat is connected to the outer side of the safety shell and can control on-off of magnetism; the liquid injection cavity is slidably connected to the interior of the safety shell, is of an n-shaped structure and is provided with a hollow cavity, a liquid inlet hole is formed in the outer wall, a liquid outlet hole is formed in the inner wall, and the liquid inlet hole is connected with the liquid injection opening through a flexible pipeline; the wiping head is made of a water-absorbing flexible material and is attached and connected to the inner wall of the liquid injection cavity; and the driving mechanism can drive the liquid injection cavity to reciprocate in the length direction of the safety shell. The liquid injection cavity is communicated with the cleaning solvent injection pump and infiltrates the wiping head, the wiping head wipes the heat sealing head, personnel are completely prevented from being scalded due to contact, the liquid injection cavity is driven by the driving mechanism to reciprocate in the safety shell, and manual cleaning is simulated and replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery cell production equipment, and more specifically, to a failure prevention safety disposal system for heat sealing process equipment in the production of new energy battery cells. Background Art

[0002] Currently, in the production and trial production of new energy battery cells, the aluminum-plastic film heat sealing process is an indispensable link. Because there is PE film or glue on the surface of the aluminum-plastic film, it will melt when the heat seal head is heated to above 190°C, thus contaminating the copper heat seal head. The increased contamination will seriously affect the thermal conductivity of the heat seal head, and then affect the stability and uniformity of the heat seal, which has a great impact on battery safety and performance. Therefore, it needs to be cleaned regularly to prevent failure.

[0003] When cleaning the heat sealing head, it is also necessary to heat it to 190°C to melt the PE film or glue before cleaning. The current cleaning method can only be done by manual wiping, but it is very easy to get burned during the wiping process. At the same time, a special solvent NMP is required during the cleaning process, which is very volatile at high temperatures and harmful to the human body. Utility Model Content

[0004] The utility model aims to provide a new energy battery production heat sealing process equipment failure prevention safety disposal system to solve the problems in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the utility model is implemented by adopting the following technical solutions:

[0006] A failure prevention safety disposal system for heat sealing process equipment in the production of new energy batteries, comprising:

[0007] A safety shell 100, wherein a liquid injection port 110 is disposed on the shell of the safety shell 100, and a notch 120 extending along the length direction thereof is disposed at the bottom;

[0008] A fixed magnetic base 200, the fixed magnetic base 200 is connected to the outside of the safety shell 100, and the fixed magnetic base 200 can control magnetic conduction and magnetic de-magnetization;

[0009] A liquid injection cavity 300, wherein the liquid injection cavity 300 is slidably connected to the inside of the safety shell 100 along the length direction of the safety shell 100, the liquid injection cavity 300 has a hollow cavity and is constructed as a door-shaped structure with an opening downward, the outer wall of the liquid injection cavity 300 is provided with a liquid inlet hole 310, and the inner wall is provided with a liquid outlet hole 320, and the liquid inlet hole 310 is connected to the liquid injection port 110 through a flexible pipeline;

[0010] The wiping head 400 is made of a water-absorbing flexible material and is constructed in a door-shaped structure with an opening facing downward. The wiping head 400 is attached to the inner wall of the liquid injection cavity 300;

[0011] The driving mechanism 500 is disposed on the safety housing 100 , and can drive the liquid injection chamber 300 to reciprocate in the length direction of the safety housing 100 .

[0012] Furthermore, the safety housing 100 includes a housing body 130 and end plates 140 at both ends of the housing body 130 , and the end plates 140 are detachably connected to the housing body 130 .

[0013] Furthermore, a suction port 150 is provided on the safety shell 100, and the suction port 150 is connected to a suction pump.

[0014] Furthermore, the two side edges of the notch 120 are inclined toward the inside of the safety shell 100 to form a guide portion 121 , and the distance between the guide portions 121 on both sides is the same as the bottom opening width of the wiping head 400 .

[0015] Furthermore, a cleaning hole 330 is provided at the bottom of the liquid injection cavity 300 , and a detachable plug is provided on the cleaning hole 330 .

[0016] Furthermore, there are three liquid inlet holes 310 , which are evenly distributed on the top surface of the liquid injection cavity 300 .

[0017] Furthermore, the liquid outlet holes 320 are configured as capillary holes distributed on the inner wall of the liquid injection cavity 300 .

[0018] Furthermore, the wiping head 400 is detachably connected to the inner wall of the liquid injection cavity 300 .

[0019] Furthermore, the wiping head 400 is composed of a top wiping head 410 and side wiping heads 420 on both sides, and the top wiping head 410 and the side wiping heads 420 are independently and detachably connected to the inner wall of the liquid injection cavity 300 .

[0020] Furthermore, the driving mechanism 500 includes a driven bevel gear 510, a reciprocating plate 520, a driving bevel gear 530 and a driving motor 540. The driven bevel gear 510 is vertically and rotatably installed in the safety shell 100, and an eccentric shaft 511 is arranged on the top of the driven bevel gear 510; a movable hole 521 is arranged at one end of the reciprocating plate 520, and a center shaft 522 is arranged at the other end, the movable hole 521 is rotatably connected to the eccentric shaft 511, and the center shaft 522 is rotatably connected to the injection chamber 300; the driving bevel gear 530 is connected to the rotating shaft of the driving motor 540 and meshes with the driven bevel gear 510.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] The utility model provides a failure prevention safety disposal system for heat sealing process equipment in the production of new energy battery cells. The liquid injection chamber is connected to a cleaning solvent liquid injection pump, and a water-absorbing flexible material wiping head arranged in the liquid injection chamber is soaked. The heat sealing head of the heat sealing process equipment is wiped by the wiping head, which can completely avoid burns caused by contact with personnel. The liquid injection chamber is driven to reciprocate in a safety shell by a driving mechanism, thereby imitating and replacing manual cleaning.

[0023] The utility model provides a failure-proof safety disposal system for heat-sealing process equipment for producing new energy battery cells. A suction port is provided on a safety shell to be connected to a suction pump, so that gaseous solvents in the cleaning process can be collected and processed to avoid physical harm to personnel.

[0024] The utility model provides a new energy battery cell production heat sealing process equipment failure prevention safety disposal system, which can thoroughly clean the heat sealing head of the heat sealing process equipment, safely and effectively solve the heat sealing process equipment pollution problem, avoid heat sealing process equipment failure, and affect the heat sealing process of battery cell manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The utility model is further described below in conjunction with the accompanying drawings:

[0026] Figure 1 It is a structural schematic diagram of a failure prevention safety disposal system for heat sealing process equipment for producing new energy batteries in one embodiment;

[0027] Figure 2 An assembly diagram of a failure prevention safety disposal system for a heat sealing process equipment for producing a new energy battery cell in one embodiment;

[0028] Figure 3 is a schematic structural diagram of a housing body in one embodiment;

[0029] Figure 4 A schematic diagram of the structure of the liquid injection chamber and the wiping head in one embodiment;

[0030] Figure 5 An exploded view of the structure of the liquid injection chamber and the wiping head in one embodiment;

[0031] Figure 6 is a schematic structural diagram of a driving mechanism in one embodiment;

[0032] 100. Safety housing, 110. Liquid injection port, 120. Notch, 121. Guide portion, 130. Housing body, 140. End plate, 150. Suction port, 160. Slide groove;

[0033] 200.Fixed magnetic base;

[0034] 300. Liquid injection cavity, 310. Liquid inlet hole, 320. Liquid outlet hole, 330. Cleaning hole, 340. Sliding block;

[0035] 400. Wiping head, 410. Top wiping head, 420. Side wiping head;

[0036] 500. Driving mechanism, 510. Driven bevel gear, 511. Eccentric shaft, 520. Reciprocating plate, 521. Movable hole, 522. Center shaft, 530. Driving bevel gear, 540. Driving motor, 550. Fixed shaft seat. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the utility model is described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, but not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] See also Figures 1 to 6 The present embodiment provides a new energy battery cell production heat sealing process equipment failure prevention safety disposal system, including: a safety shell 100, a fixed magnetic base 200, a liquid injection cavity 300, a wiper head 400 and a driving mechanism 500.

[0039] The safety shell 100 has a rectangular shell body 130, and the shell body 130 has a accommodating space inside. The two ends of the shell body 130 are sealed by end plates 140. The end plates 140 are detachably connected to the shell body 130 by screws. The inner walls on both sides of the shell body 130 are provided with sliding grooves 160 along the length direction thereof.

[0040] The shell body 130 is provided with a liquid injection port 110 , and the bottom is provided with a rectangular notch 120 extending along the length direction thereof. The safety shell 100 is also provided with a suction port 150 , and the suction port 150 is connected to a suction pump.

[0041] The two side edges of the notch 120 are inclined toward the inside of the safety shell 100 to form a guide portion 121 .

[0042] The fixed magnetic base 200 is used to fix the safety shell 100 on the heat sealing process equipment. The fixed magnetic base 200 can control magnetic conduction and magnetic de-magnetization. When magnetic conduction occurs, it can be adsorbed on the iron beams and plates on both sides of the heat sealing process equipment. In this embodiment, there are two fixed magnetic bases 200, which are respectively connected to the end plates 140 on both sides of the shell body 130.

[0043] The injection chamber 300 has a hollow cavity and is constructed as a gate-shaped structure opening downward. Sliders 340 are provided on the outer walls of both sides of the injection chamber 300. The sliders 340 cooperate with the slide grooves 160 inside the shell body 130, and the injection chamber 300 is slidably connected to the inside of the shell body 130 along the length direction of the shell body 130.

[0044] The outer wall of the liquid injection cavity 300 is provided with a liquid inlet 310 , and the inner wall is provided with a liquid outlet 320 . The liquid inlet 310 is connected to the liquid injection port 110 through a flexible pipeline.

[0045] Two cleaning holes 330 are provided at the bottom of the injection cavity 300 , and detachable plugs are provided on the cleaning holes 330 .

[0046] The wiping head 400 is made of absorbent flexible material and is constructed in a gate-shaped structure with an opening facing downward. The wiping head 400 is closely connected to the inner wall of the injection cavity 300. The bottom opening width of the wiping head 400 is the same as the spacing between the guide parts 121 on both sides.

[0047] In order to make the wipe head 400 wet more evenly, in this embodiment, there are three liquid inlet holes 310, which are evenly distributed on the top surface of the liquid injection cavity 300 along the length direction of the liquid injection cavity 300, and the liquid outlet holes 320 are constructed as capillary pores distributed on the inner wall of the liquid injection cavity 300.

[0048] In order to facilitate the replacement of the wiping head 400, in this embodiment, the wiping head 400 is detachably connected to the inner wall of the injection cavity 300 through a porous back plate by screws. By replacing the wiping head 400 of different sizes, it can adapt to heat sealing heads of different thicknesses.

[0049] As a further solution, the wiping head 400 is composed of a top wiping head 410 and side wiping heads 420 on both sides. The top wiping head 410 and the side wiping head 420 are independently and detachably connected to the inner wall of the injection chamber 300, so that the top wiping head 410 and the side wiping head 420 can be replaced separately, which is more flexible to use. When the wiping head is partially damaged, part of the wiping head 400 can be replaced separately.

[0050] The driving mechanism 500 is disposed on the safety housing 100 , and can drive the injection cavity 300 to reciprocate in the length direction of the safety housing 100 .

[0051] In this embodiment, the driving mechanism 500 includes a driven bevel gear 510 , a reciprocating plate 520 , a driving bevel gear 530 and a driving motor 540 .

[0052] The driven bevel gear 510 is vertically arranged and is rotatably connected to a fixed shaft seat 550 arranged inside the safety shell 100 through a central shaft rod at its bottom. An eccentric shaft 511 is arranged on the top of the driven bevel gear 510; a movable hole 521 is arranged at one end of the reciprocating plate 520, and a central shaft 522 is arranged at the other end. The movable hole 521 is rotatably connected to the eccentric shaft 511, and the central shaft 522 is rotatably connected to the injection chamber 300; the active bevel gear 530 is horizontally arranged, connected to the rotating shaft of the driving motor 540, and meshed with the driven bevel gear 510. The driving motor 540 drives the driven bevel gear 510 to rotate through the active bevel gear 530. Under the action of the eccentric shaft 511 at the top of the driven bevel gear 510, the reciprocating plate 520 reciprocates, thereby driving the injection chamber 300 to reciprocate along the length direction inside the safety shell 100.

[0053] This implementation provides the working principle of the failure prevention safety disposal system for the heat sealing process equipment of new energy battery cell production:

[0054] First, align the notch 120 at the bottom of the safety shell 100 with the lower heat sealing head of the heat sealing process equipment and press it down. At this time, the top wiping head 410 and the side wiping head 420 are in full contact with the heat sealing head of the heat sealing equipment. Then, align the fixed magnetic seats 200 at both ends with the iron beams on both sides of the heat sealing process equipment and magnetize them to complete the equipment fixation.

[0055] Then, the injection hole 110 on the safety shell 100 is connected to the injection pump with a high temperature resistant conduit, and the suction hole 150 is connected to the suction pump through an air pipe. Turn on the injection pump, evenly add the cleaning solvent, turn on the suction pump, and create a slightly negative pressure environment in the safety shell 100. The cleaning solvent infiltrates the wipe head 400 through the injection cavity 300. After the wipe head 400 is fully moistened, the heat sealing process equipment is heated to 190°C, and the drive motor 540 is started to drive the wipe head 400 to reciprocate and start cleaning the lower heat sealing head.

[0056] The system can control the working time of the driving motor 540 and the injection time of the injection pump through the control system to achieve automatic control. After the driving motor 540 and the injection pump stop, the heat sealing process equipment is cooled down, the fixed magnetic base 200 is loosened, the entire device is rotated 180°, and the upper heat sealing head of the heat sealing process equipment is cleaned.

[0057] If the equipment is not used for a long time, it can be stored after cleaning. First, the end plates 140 at both ends of the shell body 130 are removed, and then the drive motor 540 and the fixed shaft seat 550 are removed in turn. At this time, the injection chamber 300 can be pulled out from the inside of the shell body 130 along the slide groove 160, and then the plug of the cleaning hole 330 at the bottom of the injection chamber 300 is unscrewed. If there is residual cleaning solvent, it can be poured out. Compressed air is pressed into one of the cleaning holes 330, and the solvent gas inside the injection chamber 300 can be completely discharged from the other cleaning hole 330, thereby achieving the purpose of thorough cleaning.

[0058] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0059] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A failure prevention safety disposal system for heat sealing process equipment in the production of new energy batteries, characterized in that: include: A safety shell (100), wherein a liquid injection port (110) is provided on the shell of the safety shell (100), and a notch (120) extending along the length direction thereof is provided at the bottom; A fixed magnetic base (200), the fixed magnetic base (200) being connected to the outside of the safety housing (100), and the fixed magnetic base (200) being capable of controlling magnetic conduction and magnetic de-magnetization; A liquid injection cavity (300), the liquid injection cavity (300) is slidably connected to the inside of the safety shell (100) along the length direction of the safety shell (100), the liquid injection cavity (300) has a hollow cavity and is constructed as a door-shaped structure with an opening facing downward, the outer wall of the liquid injection cavity (300) is provided with a liquid inlet hole (310), and the inner wall is provided with a liquid outlet hole (320), and the liquid inlet hole (310) is connected to the liquid injection port (110) through a flexible pipeline; A wiping head (400), the wiping head (400) is made of a water-absorbing flexible material and is constructed in a door-shaped structure with an opening downward, and the wiping head (400) is closely connected to the inner wall of the liquid injection cavity (300); The driving mechanism (500) is arranged on the safety housing (100) and can drive the liquid injection chamber (300) to reciprocate in the length direction of the safety housing (100).

2. According to claim 1, a new energy battery production heat sealing process equipment failure prevention safety disposal system is characterized in that: The safety housing (100) comprises a housing body (130) and end plates (140) at both ends of the housing body (130), wherein the end plates (140) are detachably connected to the housing body (130).

3. A new energy battery cell production heat sealing process equipment failure prevention safety disposal system according to claim 1, characterized in that: The safety housing (100) is also provided with a suction port (150), and the suction port (150) is connected to a suction pump.

4. A new energy battery cell production heat sealing process equipment failure prevention safety disposal system according to claim 1, characterized in that: The edges of both sides of the notch (120) are inclined toward the inside of the safety shell (100) to form a guide portion (121), and the distance between the guide portions (121) on both sides is the same as the bottom opening width of the wiping head (400).

5. The anti-failure safety disposal system for heat sealing process equipment for new energy battery production according to claim 1 is characterized in that: The bottom of the liquid injection cavity (300) is provided with a cleaning hole (330), and a detachable plug is provided on the cleaning hole (330).

6. A new energy battery cell production heat sealing process equipment failure prevention safety disposal system according to claim 1, characterized in that: There are three liquid inlet holes (310) evenly distributed on the top surface of the liquid injection cavity (300).

7. A new energy battery cell production heat sealing process equipment failure prevention safety disposal system according to claim 1, characterized in that: The liquid outlet holes (320) are configured as capillary pores distributed on the inner wall of the liquid injection cavity (300).

8. The anti-failure safety disposal system for heat sealing process equipment for new energy battery production according to claim 1 is characterized in that: The wiping head (400) is detachably connected to the inner wall of the liquid injection cavity (300).

9. A new energy battery cell production heat sealing process equipment failure prevention safety disposal system according to claim 8, characterized in that: The wiping head (400) is composed of a top wiping head (410) and side wiping heads (420) on both sides. The top wiping head (410) and the side wiping heads (420) are independently and detachably connected to the inner wall of the liquid injection cavity (300).

10. The anti-failure safety disposal system for heat sealing process equipment for new energy battery production according to claim 1, characterized in that: The driving mechanism (500) comprises a driven bevel gear (510), a reciprocating plate (520), a driving bevel gear (530) and a driving motor (540); the driven bevel gear (510) is vertically and rotatably installed in the safety housing (100); an eccentric shaft (511) is arranged on the top of the driven bevel gear (510); a movable hole (521) is arranged at one end of the reciprocating plate (520), and a central shaft (522) is arranged at the other end; the movable hole (521) is rotatably connected to the eccentric shaft (511), and the central shaft (522) is rotatably connected to the injection chamber (300); the driving bevel gear (530) is connected to the rotating shaft of the driving motor (540) and meshes with the driven bevel gear (510).