Solar profile mold boiling aluminum block removing mechanism

By introducing a combination technology of vibration motor and atomization nozzle into the solar profile boiling mold removal mechanism, the problem of difficult removal of aluminum block residues is solved, and a more efficient removal effect is achieved.

CN222778582UActive Publication Date: 2025-04-22NANJING HONGFA NON-FERROUS METAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421218111.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-22
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing solar profile boiling aluminum block removal mechanism is difficult to remove aluminum block residues after being demolded, and the high temperature environment makes cleaning difficult.

Method used

A cleaning mechanism including a vertical cleaning base and a cleaning structure is designed. The cleaning structure consists of a vibration motor, a long vibration plate, a return spring and a push plate, and the mold is cooled and cleaned with cooling water and atomization nozzle.

Benefits of technology

Through the combination of vibration and cooling water, the removal efficiency of aluminum blocks is significantly improved, and the problem of difficult removal of aluminum blocks is solved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222778582U_ABST
    Figure CN222778582U_ABST
Patent Text Reader

Abstract

The utility model relates to a solar profile mold boiling aluminum block removing mechanism which is characterized in that a mold block body to be cleaned is placed in a vertical cleaning base, and a cleaning structure is arranged in the vertical cleaning base; the cleaning structure comprises a vibration motor, the vibration motor is inserted into the lower cleaning part, the output end of the vibration motor is arranged on the upper portion, the output end of the vibration motor is connected with a long-strip vibration plate, and connecting movable columns penetrate through the left side and the right side of the long-strip vibration plate correspondingly. The connecting movable column is sleeved with a reset spring at the upper part of the long-strip vibration plate; a water pump body is fixedly connected into the vertical cleaning base. The solar profile mold boiling aluminum block cleaning mechanism has the advantages that the cleaning structure is arranged in the vertical cleaning base, the cleaning structure can be matched with cooling water to cool a mold block to be cleaned, and the aluminum block can be cleaned through vibration of a vibration motor and shaking of a grinding tool, so that the cleaning efficiency of the cleaning mechanism is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of solar profile processing, in particular to a solar profile boiling mold aluminum block removing mechanism. Background Art

[0002] Solar profile boiled aluminum block removal mechanism usually refers to the equipment or tool used to remove or clean the residues on the aluminum profile extrusion mold block to be cleaned during the production process of photovoltaic solar panels, especially the impurities such as aluminum chips and oil stains after demolding.

[0003] For the aluminum block removal mechanism for boiling molds of solar profiles on the market, most of the mold blocks to be cleaned will have aluminum blocks remaining inside after use, which are difficult to remove. The residual high temperature inside the mold blocks to be cleaned not only makes it difficult for workers to clean, but also makes it difficult for the aluminum blocks to separate from the inner wall of the mold blocks to be cleaned, making the aluminum blocks difficult to remove. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a solar profile boiled mold aluminum block cleaning mechanism, which has a cleaning structure arranged in a vertical cleaning base, and the cleaning structure can not only cooperate with cooling water to cool the mold block to be cleaned, but also can vibrate and shake the mold to clean the aluminum block through a vibration motor to improve the cleaning efficiency of the cleaning mechanism, and solves the problem that the aluminum blocks in the mold block to be cleaned are difficult to clean.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a solar profile boiling mold aluminum block removal mechanism, including a vertical cleaning base, a mold block to be cleaned is placed inside the vertical cleaning base, and a cleaning structure is arranged inside the vertical cleaning base.

[0006] The cleaning structure includes a vibration motor, which is plugged into the lower part of the vertical cleaning base. The output end of the vibration motor is directed upward, and the output end of the vibration motor is connected to a long vibration plate. Connecting movable columns are passed through the left and right sides of the long vibration plate. The connecting movable column is located on the upper part of the long vibration plate and is provided with a reset spring.

[0007] Furthermore, the vibration motor is externally fixedly connected to a limit frame, and the limit frame is fixedly connected to the vertical cleaning base.

[0008] Furthermore, a push plate is fixedly connected to the top of the connecting movable column, and sealing rubber pads are abutted on both the left and right sides of the push plate, and the sealing rubber pads are fixedly connected to the vertical cleaning base.

[0009] Furthermore, a cooling water inlet pipe is connected to the front of the vertical cleaning base, and a cooling water waste liquid drain pipe is connected to the right side of the vertical cleaning base.

[0010] Furthermore, a water pump body is fixedly connected inside the vertical cleaning base, a water pump body is connected to a water suction pipe at the lower part of the water pump body, and a water supply pipe is connected to the right side of the water pump body.

[0011] Furthermore, the top of the water supply pipe is connected to a spray frame, and the side of the spray frame close to the mold block to be cleaned is connected to an atomizing nozzle.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] The solar profile boiled mold aluminum block cleaning mechanism has a cleaning structure arranged in a vertical cleaning base. The cleaning structure can not only cool the mold block to be cleaned in conjunction with cooling water, but also clean the aluminum block by vibrating and shaking the mold through a vibration motor to improve the cleaning efficiency of the cleaning mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This is a front cross-sectional view of the structure of the utility model;

[0016] Figure 3 It is a three-dimensional diagram of the structure of the long vibrating plate of the utility model.

[0017] In the figure: 1. Vertical cleaning base; 2. Mold block to be cleaned; 3. Cooling water inlet pipe; 4. Cooling water waste liquid drain pipe; 5. Vibration motor; 6. Long vibration plate; 7. Connecting movable column; 8. Return spring; 9. Sealing rubber pad; 10. Push plate; 11. Atomizing nozzle; 12. Water pump body; 13. Spray frame. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 A solar profile boiling mold aluminum block removal mechanism in this embodiment includes a vertical cleaning base 1, a mold block 2 to be cleaned is placed inside the vertical cleaning base 1, and a cleaning structure is arranged inside the vertical cleaning base 1.

[0020] Wherein, both left and right sides of the top of the mold block 2 to be cleaned are fixedly connected with positioning columns, wherein the positioning columns can assist in connecting and fixing the two mold blocks 2 to be cleaned.

[0021] The cleaning structure includes a vibration motor 5, which is plugged into the lower part of the vertical cleaning base 1. The output end of the vibration motor 5 is directed upward, and the output end of the vibration motor 5 is connected to a long vibration plate 6. The long vibration plate 6 has connecting movable columns 7 on both sides. The connecting movable columns 7 are located on the upper part of the long vibration plate 6 and are covered with a reset spring 8.

[0022] The two ends of the return spring 8 are respectively fixed to the long vibration plate 6 and the push plate 10 , so that the return spring 8 can cooperate with the long vibration plate 6 to limit the connection movable column 7 .

[0023] It should be noted that the vibration motor 5 is externally fixedly connected to the limited dustproof frame, and the top of the limited dustproof frame is fixedly connected to the vertical cleaning base 1.

[0024] It can be understood that the position-limiting dustproof frame can protect the vibration motor 5 and extend the service life of the vibration motor 5.

[0025] In this embodiment, the vibration motor 5 is externally fixedly connected to a limiting frame, and the limiting frame is fixedly connected to the vertical cleaning base 1 .

[0026] The limiting frame can limit and fix the vibration motor 5.

[0027] It should be noted that the vibration motor 5 is a device that converts electrical energy into mechanical energy. It is mainly used for driving various vibration machines and equipment. Its working principle is to use the interaction between the electrode magnetic field and the current to generate a rotational torque. The exciting force of the vibration motor 5 can be adjusted steplessly and is easy to use. It is widely used in vibration machinery and equipment such as vibration crushers, vibration screening machines, vibration balers, vibration sand dropping machines, vibration molding machines, vibration pile drivers, vibration hoists, vibration fillers, and vibration arch breaking and anti-blocking devices for silos.

[0028] In this embodiment, a push plate 10 is fixedly connected to the top of the connecting movable column 7 , and both left and right sides of the push plate 10 are in contact with sealing rubber pads 9 , and the sealing rubber pads 9 are fixedly connected to the vertical cleaning base 1 .

[0029] There are two push plates 10 , and sealing rubber pads 9 are provided on both sides of each push plate 10 .

[0030] It should be noted that rubber blocks are block-shaped objects made of rubber as the main material, which have shock-absorbing, cushioning, and anti-slip properties.

[0031] It can be understood that the sealing rubber pad 9 can enhance the sealing performance when the push plate 10 is connected to the vertical cleaning base 1 .

[0032] In this embodiment, a cooling water inlet pipe 3 is connected to the front of the vertical cleaning base 1, and a cooling water waste liquid drain pipe 4 is connected to the right side of the vertical cleaning base 1.

[0033] Wherein, control valves are arranged in the cooling water inlet pipe 3 and the cooling water waste liquid discharge pipe 4 .

[0034] It should be noted that control valves are existing mature technologies.

[0035] It can be understood that the control valve can cooperate with the cooling water inlet pipe 3 and the cooling water waste liquid discharge pipe 4 to transport the cooling liquid in and out.

[0036] Wherein, control valves are provided in the cooling water inlet pipe 3 and the cooling water waste liquid discharge pipe 4 .

[0037] It should be noted that one end of the cooling water inlet pipe 3 is connected to the cooling liquid.

[0038] It is understandable that the cooling water inlet pipe 3 can transport the cooling liquid to the vertical cleaning base 1 to quickly cool down the mold block 2 to be cleaned, thereby reducing the probability of the aluminum block sticking to the inner wall of the mold block 2 to be cleaned.

[0039] In this embodiment, a water pump body 12 is fixedly connected inside the vertical cleaning base 1, a water pump body 12 is connected to a water extraction pipe at the lower part, and a water supply pipe is connected to the right side of the water pump body 12.

[0040] Among them, the water pump body 12 belongs to the existing mature technology and can be directly used in conjunction with the water suction pipe and the water delivery pipe.

[0041] In this embodiment, the top of the water supply pipe is connected to a spray frame 13 , and the side of the spray frame 13 close to the mold block 2 to be cleaned is connected to an atomizing nozzle 11 .

[0042] Among them, there are four atomizing nozzles 11, which are equipment used in irrigation, cooling, humidification, purification and other occasions. It achieves the above functions by spreading water in the form of atomization into the air. According to different application scenarios and needs, there are many types of atomizing nozzles, such as high-pressure atomizing nozzles, low-pressure atomizing nozzles, ultrasonic atomizing nozzles, etc. The design and performance of various nozzles have their own characteristics to meet their use requirements in specific environments. The low-pressure atomizing nozzle works at a lower pressure and spreads water in the form of mist, which can play a role in cleaning and cooling the environment. The vertical cleaning base 1 is provided with a nozzle slot, and the atomizing nozzle 11 uses the nozzle slot to atomize the cooling liquid to cool the mold block 2 to be cleaned.

[0043] It should be noted that the spray frame 13 is fixedly connected to the inner wall of the vertical cleaning base 1 .

[0044] It can be understood that, except for the cooling water waste liquid drain pipe 4, the rest of the structures in the cleaning structure are symmetrically distributed based on the vertical cleaning base 1, and the cleaning structure is arranged in the vertical cleaning base 1. The cleaning structure can not only cooperate with the cooling water liquid to cool the mold block 2 to be cleaned, but also can vibrate through the vibration motor 5, and can drive the reset spring 8 through the long vibration plate 6 to cooperate with the connecting movable column 7 so that the push plate 10 pushes the mold block 2 to be cleaned to vibrate and shake the aluminum block away from the inner wall of the mold block 2 to be cleaned, thereby improving the cleaning efficiency of the cleaning mechanism.

[0045] The working principle of the above embodiment is:

[0046] When the worker needs to remove the residual aluminum blocks in the mold block 2 to be cleaned, first, the cooling water inlet pipe 3 can transport the coolant to the vertical cleaning base 1 to quickly cool the mold block 2 to be cleaned to reduce the probability of the aluminum blocks sticking to the inner wall of the mold block 2 to be cleaned. Secondly, the water pump body 12 can transport the coolant to the spray frame 13 to cooperate with the atomizing nozzle 11 to accelerate the cooling of the mold block 2 to be cleaned. When the vibration motor 5 vibrates, the long vibration plate 6 can drive the reset spring 8 to cooperate with the connecting movable column 7 to make the push plate 10 push the mold block 2 to be cleaned to vibrate and shake the aluminum blocks away from the inner wall of the mold block 2 to be cleaned. The design of arranging a cleaning structure in the vertical cleaning base 1 makes the cleaning structure not only cooperate with the cooling water to cool the mold block 2 to be cleaned, but also can vibrate and shake the mold to clean the aluminum blocks through the vibration motor 5 to improve the cleaning efficiency of the cleaning mechanism.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solar profile aluminum block cleaning mechanism, comprising a vertical cleaning base (1), characterized in that: A mold block (2) to be cleaned is placed inside the vertical cleaning base (1), and a cleaning structure is provided inside the vertical cleaning base (1); The cleaning structure comprises a vibration motor (5), the vibration motor (5) is plugged into the lower part of the vertical cleaning base (1), the output end of the vibration motor (5) is directed upward, the output end of the vibration motor (5) is connected to a long vibration plate (6), both left and right sides of the long vibration plate (6) are penetrated by connecting movable columns (7), and the connecting movable columns (7) are located on the upper part of the long vibration plate (6) and are provided with a reset spring (8) on the outer sleeve.

2. A solar profile boiling mold aluminum block removal mechanism according to claim 1, characterized in that: The vibration motor (5) is externally fixedly connected to a limiting frame, and the limiting frame is fixedly connected to the vertical cleaning base (1).

3. The solar profile boiling mold aluminum block removal mechanism according to claim 1, characterized in that: A push plate (10) is fixedly connected to the top of the connecting movable column (7), and both left and right sides of the push plate (10) are in contact with sealing rubber pads (9), and the sealing rubber pads (9) are fixedly connected to the vertical cleaning base (1).

4. A solar profile boiling mold aluminum block removal mechanism according to claim 1, characterized in that: The front of the vertical cleaning base (1) is connected to a cooling water inlet pipe (3), and the right side of the vertical cleaning base (1) is connected to a cooling water waste liquid drain pipe (4).

5. The solar profile boiling mold aluminum block removal mechanism according to claim 1, characterized in that: A water pump body (12) is fixedly connected inside the vertical cleaning base (1), a water pump body (12) is connected to a water suction pipe at the bottom, and a water supply pipe is connected to the right side of the water pump body (12).

6. A solar profile boiling mold aluminum block removal mechanism according to claim 5, characterized in that: The top of the water supply pipe is connected to a spray frame (13), and the side of the spray frame (13) close to the mold block (2) to be cleaned is connected to an atomizing nozzle (11).