Fire-resistant sealing gasket mounting device

By designing a fire-resistant sealing gasket installation device, the problem of difficulty in improving the installation accuracy and flatness of the fire-resistant sealing gasket is solved by using the combination of the spike part and the seal, achieving a more efficient and accurate installation process, and reducing the pore problem of the castings.

CN222778800UActive Publication Date: 2025-04-22WEICHAI POWER CO LTD +1
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Patent Information

Application Number
CN202421453481.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-22
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the prior art, the installation accuracy and flatness of the refractory sealing gasket are difficult to improve, mainly due to uncertainty caused by manual operation.

Method used

A fire-resistant sealing gasket mounting device is designed, including an outer shell, a sliding cavity, a sliding portion, a seal and a spike portion. The sliding part is driven by the driving part, so that the spike part penetrates the hole to grab the refractory sealing gasket, and is stably applied to the sand core through the bonding effect of the seal and the water-based coating.

Benefits of technology

It improves the installation accuracy and flatness of the refractory sealing gasket, reduces the tendency of the pores of the castings, avoids the use of adhesives, simplifies the operation process, and saves manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fire-resistant sealing gasket mounting device, and belongs to the field of sand core processing. According to the technical scheme, the fire-resistant sealing gasket installation device comprises an outer shell, a sliding cavity is formed in the outer shell, a sliding part is connected into the sliding cavity in a sliding mode, a sealing piece used for sealing the sliding cavity is arranged at the end of the outer shell, a plurality of hole channels communicated with the sliding cavity are formed in the sealing piece, and the hole channels are communicated with the sliding cavity. The side, close to the sealing piece, of the sliding part is provided with a plurality of sets of spine parts matched with the hole channels, and the sliding part slides along the sliding cavity so that the spine parts can have first positions penetrating through the hole channels and second positions located in the sliding cavity. When the fire-resistant sealing gasket to be installed is grabbed through the spine parts, the sealing piece can enable the fire-resistant sealing gasket to be kept in a flat posture in the process of grabbing and transferring the fire-resistant sealing gasket, and the situation that the fire-resistant sealing gasket is wrinkled to affect installation is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sand core processing, and in particular relates to a refractory sealing pad installation device. Background Art

[0002] Sand casting is a production method in which molten metal is poured into the cavity of the mold and the product is obtained after cooling and solidification. In the process of automobile manufacturing, many parts are made of cast iron, accounting for about 60% of the weight of the whole vehicle, such as cylinder block, transmission housing, steering housing, rear axle housing, brake drum, various brackets, etc. Sand molds are usually used to manufacture cast iron parts. The raw material of the sand mold is mainly sand, which is mixed with binders, water, etc. The sand mold material must have a certain bonding strength so that it can be molded into the required shape and can withstand the erosion of high-temperature molten iron without collapse. In order to avoid the defect of pores in the casting, refractory sealing pads designed according to the shape of the sand core are generally used in the casting process to hinder the flow of molten iron, thereby forming an exhaust channel to avoid the contact between the sand core and the molten iron in the casting, resulting in the defect of sand sticking in the casting.

[0003] In the prior art, the refractory sealing gasket is generally pressed onto a designated refractory sealing gasket installation station on the sand core by manual operation. There are many unfavorable human factors in the process, resulting in the installation accuracy and flatness of the refractory sealing gasket to be improved. Utility Model Content

[0004] The utility model provides a fire-resistant sealing pad installation device to solve at least one of the above technical problems.

[0005] The technical solution adopted by the utility model is:

[0006] A fire-resistant sealing gasket installation device, comprising an outer shell, a sliding cavity is provided in the outer shell, a sliding part is slidably connected in the sliding cavity, a sealing member for sealing the sliding cavity is provided at the end of the outer shell, a plurality of holes communicating with the sliding cavity are provided on the sealing member, a plurality of groups of spikes matching with the holes are provided on one side of the sliding member close to the sealing member, the sliding member slides along the sliding cavity so that the spikes have a first position penetrating the holes and a second position located in the sliding cavity;

[0007] The invention also includes a driving portion for driving the sliding portion to slide between the first position and the second position.

[0008] Preferably, at least three holes are provided, and the three holes are arranged at equal intervals along the circumference of the seal, and the number and arrangement of the spike portions match the holes.

[0009] Preferably, the sealing member comprises a cover plate, and the cover plate is detachably connected to the end of the outer shell.

[0010] Preferably, a spring is fixedly connected between the sliding portion and the sliding cavity.

[0011] Preferably, the driving part includes a driving rod, which passes through the sliding cavity from an end away from the seal, and the end of the driving rod located in the sliding cavity is fixedly connected to the sliding part, and the end of the driving rod located outside the sliding cavity has an extension portion extending outside the outer shell.

[0012] Preferably, a push-pull handle is fixedly connected to the end of the extension portion.

[0013] Preferably, a threaded connecting rod is provided at one end of the spike portion away from the tip, and a plurality of threaded connecting grooves cooperating with the connecting rod are provided at one side of the sliding portion close to the sealing element.

[0014] Preferably, a thread groove is provided at one end of the sliding portion away from the spike portion, and an external thread matching with the thread groove is provided at one end of the driving rod located in the sliding cavity.

[0015] Preferably, the sliding portion is a circular slider, a side wall of the circular slider is provided with a limiting flange, and a limiting guide groove cooperating with the limiting flange is provided in the sliding cavity.

[0016] Preferably, the side wall of the circular slider is provided with an air guide groove.

[0017] Due to the adoption of the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0018] 1. In the present application, the driving part drives the sliding part to slide from the second position to the first position, at which time the tip of the spike part penetrates through the hole and inserts into the surface of the refractory sealing pad through the spike part to grab the refractory sealing pad to be installed. Then, the staff aligns the grabbed refractory sealing pad with the installation position of the refractory sealing pad on the sand core, and applies pressure perpendicular to the refractory sealing pad of the sand core to the outer shell, so that the refractory sealing pad is stably attached to the sand core under the pressure of the seal and the bonding effect of the water-based coating. When the refractory sealing pad and the sand core are attached, the driving part drives the sliding part to slide from the first position to the second position to separate the spike part from the refractory sealing pad, and then cancels the thrust applied to the outer shell, and finally separates the seal from the refractory sealing pad to complete the installation of a single refractory sealing pad.

[0019] It is worth mentioning that when the refractory sealing gasket to be installed is grabbed by the spiked portion, the seal can keep the refractory sealing gasket flat during the process of grabbing and transporting the refractory sealing gasket, thereby avoiding wrinkles on the refractory sealing gasket that affect installation.

[0020] By utilizing the liquid adhesion of water-based paint and refractory gasket, the refractory gasket is fixed and adhered to the designated position of the sand core, eliminating the use of adhesive, reducing the gas source of the casting, and alleviating the tendency of the casting to have pores. The refractory gasket is grasped, transported and installed by the spike part and the seal contacting the refractory gasket, which can avoid contact between other parts except the refractory gasket and the water-based paint layer on the surface of the sand core, thereby avoiding damage to the paint layer caused by contact with the paint and affecting the quality of the inner cavity of the casting.

[0021] 2. As a preferred embodiment of the present invention, the provision of at least three holes and spikes is conducive to increasing the stability during the process of grabbing and transporting the refractory sealing pad, such as Figure 3 As shown, there are four holes and spikes, and the four spikes can provide three grabbing points when grabbing the refractory sealing gasket, which is also beneficial to ensure that the refractory sealing gasket is always in a flat posture during transportation.

[0022] 3. As a preferred embodiment of the present invention, the cover plate is a circular groove structure, the inner wall of the circular groove is provided with an internal thread, and the outer end of the shell is provided with an external thread that matches the internal thread, and the cover plate is installed, removed, and replaced by matching the internal thread with the external thread. Cover plates with various hole arrangement patterns and sliding parts with various spike arrangement patterns can be designed to adapt to various shapes of refractory gaskets, and the cover plate and sliding part can be replaced by disassembling them.

[0023] 4. As a preferred embodiment of the utility model, when the sliding part slides from the second position to the first position, the spring is compressed and deformed, and the kinetic energy is converted into elastic potential energy. When the thrust applied to the driving part is removed, the elastic potential energy of the spring is released, and the sliding part is reset from the first position to the second position, thereby achieving the effect of saving manpower.

[0024] 5. As a preferred embodiment of the utility model, when the sliding part needs to be driven to move from the second position to the first position, the staff can push the driving rod by applying a thrust to the end of the extension part with the palm of their hand to push the sliding part from the second position to the first position. After the thrust applied to the extension part is withdrawn, the spring resets and pulls the sliding part to slide from the first position to the second position. The operation is easy and convenient to use. The setting of the push-pull handle makes it easier for the staff to push and pull the driving rod.

[0025] 6. As a preferred embodiment of the utility model, the threaded connecting rod and the threaded connecting groove are arranged to facilitate the disassembly of the spike part, and the spike with damaged tip does not need to be replaced. At the same time, the spike part can be adaptively installed on the sliding part according to the shape of the refractory sealing gasket.

[0026] The sliding part and the driving rod cooperate with each other through the thread groove and the external thread, so that the sliding part and the driving rod are detachably connected, so as to facilitate the replacement and maintenance of the sliding part.

[0027] 7. As a preferred embodiment of the utility model, the setting of the limiting flange and the limiting guide groove can ensure that the sliding part will not rotate during the sliding process, thereby increasing the accuracy of the cooperation between the spike part and the hole. The side wall of the circular slider is provided with an air guide groove, and the setting of the air guide groove can form an air flow channel between the circular slider and the inner wall of the sliding cavity, avoiding the pressure difference on both sides of the circular slider, which affects the sliding of the circular slider. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is one of the structural schematic diagrams of a specific implementation method of the utility model;

[0029] Figure 2 This is the second structural diagram of a specific implementation method of the utility model;

[0030] Figure 3 A three-dimensional diagram of the fire-resistant sealing pad installation device proposed by the utility model;

[0031] Figure 4 Specific implementation method of the utility model Figure 2 Enlarged view of part A in the middle;

[0032] Figure 5 It is a structural schematic diagram of the cover plate in the utility model.

[0033] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0034] In the attached picture:

[0035] 1. Outer shell; 101. Sliding cavity; 2. Sliding part; 201. Spike part; 3. Cover plate; 301. Hole; 4. Driving rod; 401. Push-pull handle; 5. Spring. DETAILED DESCRIPTION

[0036] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0038] In addition, in the description of the present invention, it should be understood that the terms "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0039] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "implementation method", "example", "one embodiment", "example" or "specific example" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0041] Reference Figure 1-5 A fire-resistant sealing pad installation device includes an outer shell 1, a sliding cavity 101 is provided in the outer shell 1, a sliding part 2 is slidably connected in the sliding cavity 101, a sealing member for sealing the sliding cavity 101 is provided at the end of the outer shell 1, a plurality of channels 301 communicating with the sliding cavity 101 are provided on the sealing member, a plurality of groups of spikes 201 cooperating with the channels 301 are provided on the side of the sliding part 2 close to the sealing member, the sliding part 2 slides along the sliding cavity 101 so that the spikes 201 have a first position passing through the channels 301 and a second position located in the sliding cavity 101; and a driving part for driving the sliding part 2 to slide between the first position and the second position.

[0042] It can be understood by those skilled in the art that before installing the refractory gasket on the sand core, the sand core needs to be grabbed by an automated robot and placed in a water-based coating so that the surface of the sand core is evenly coated with a layer of water-based coating. After completion, the robot places the sand core on the roller line tray, starts the roller line tray to transfer the sand core to the refractory gasket installation station, and the staff manually installs the refractory gasket through the refractory gasket installation device. Specifically, the staff drives the sliding part 2 to slide from the second position to the first position through the driving part. At this time, the tip of the spike part 201 penetrates the hole 301 through the spike part 201 and inserts into the surface of the refractory gasket to grab the refractory gasket to be installed. Then, the staff aligns the grabbed refractory gasket with the installation position of the refractory gasket on the sand core, and applies a pressure perpendicular to the refractory gasket of the sand core to the outer shell 1, so that the refractory gasket is stably attached to the sand core under the pressure of the seal and the bonding action of the water-based coating. When the refractory sealing gasket and the sand core are attached, the driving part drives the sliding part 2 to slide from the first position to the second position to separate the spike part 201 from the refractory sealing gasket, and then the thrust applied to the outer shell 1 is removed, and finally the seal is separated from the refractory sealing gasket to complete the installation of a single refractory sealing gasket.

[0043] It is worth mentioning that when the refractory sealing gasket to be installed is grabbed by the spike portion 201, the sealing member can keep the refractory sealing gasket flat during the process of grabbing and transporting the refractory sealing gasket, thereby preventing wrinkles on the refractory sealing gasket from affecting installation.

[0044] By utilizing the liquid adhesion of the water-based coating and the refractory sealing pad, the refractory sealing pad is fixed and adhered to the designated position of the sand core, eliminating the use of adhesive, reducing the gas source of the casting, and alleviating the tendency of the casting to have pores. The thorn portion 201 and the sealing member contact the refractory sealing pad to complete the grabbing, transportation and installation of the refractory sealing pad, which can prevent other parts except the refractory sealing pad from contacting the water-based coating layer on the surface of the sand core, thereby avoiding the coating layer being damaged due to contact with the coating, which affects the quality of the inner cavity of the casting.

[0045] As a preferred example of the arrangement of the channels 301 , at least three channels 301 are provided, and the three channels 301 are arranged at equal intervals along the circumference of the seal, and the number and arrangement of the spike portions 201 match the channels 301 .

[0046] The arrangement of at least three holes 301 and the spike portion 201 is helpful to increase the stability during the process of grabbing and transporting the refractory sealing pad. Figure 3 As shown, four holes 301 and four spikes 201 are provided. The four spikes 201 can provide three gripping points when gripping the refractory sealing gasket, and are also beneficial to ensure that the refractory sealing gasket is always in a flat posture during transportation.

[0047] As a specific embodiment of the sealing member, the sealing member includes a cover plate 3, which is detachably connected to the end of the outer shell 1. The end surface of the cover plate 3 can be flatly pressed onto the mounting surface of the sand core, and the detachable connection between the cover plate 3 and the outer shell 1 can be threaded or interference fit, which will not be described in detail here.

[0048] Preferably, the cover plate 3 is a circular groove structure, the inner wall of the circular groove is provided with an internal thread, and the outer end of the outer shell 1 is provided with an external thread that matches the internal thread, and the cover plate 3 can be installed, removed, and replaced by matching the internal thread with the external thread. The cover plate 3 with various hole 301 arrangements and the sliding part 2 with various spike part 201 arrangements can be designed to adapt to various shapes of refractory sealing gaskets, and the cover plate 3 and the sliding part 2 can be replaced by disassembling them.

[0049] As a preferred embodiment of the present application, refer to Figure 2 A spring 5 is fixedly connected between the sliding part 2 and the sliding cavity 101. When the sliding part 2 slides from the second position to the first position, the spring 5 is compressed and deformed, and the kinetic energy is converted into elastic potential energy. When the thrust applied to the driving part is removed, the elastic potential energy of the spring 5 is released, and the sliding part 2 is reset from the first position to the second position, thereby achieving the effect of saving manpower.

[0050] As a specific implementation of the driving rod 4 in this application, refer to Figure 1-Figure 2 The driving part includes a driving rod 4, which passes through the sliding cavity 101 from the end away from the sealing member. The end of the driving rod 4 located in the sliding cavity 101 is fixedly connected to the sliding part 2, and the end of the driving rod 4 located outside the sliding cavity 101 has an extension portion extending outside the outer shell 1.

[0051] When it is necessary to drive the sliding part 2 to move from the second position to the first position, the staff can use the palm of their hand to apply a thrust to the end of the extension part to push the driving rod 4 to push the sliding part 2 from the second position to the first position. After the thrust applied to the extension part is removed, the spring 5 returns to its original position and pulls the sliding part 2 to slide from the first position to the second position.

[0052] Furthermore, the end of the extension portion is fixedly connected with a push-pull handle 401. The push-pull handle 401 is provided to facilitate the staff to push and pull the driving rod 4.

[0053] The end of the spike portion 201 away from the tip is provided with a threaded connecting rod, and the side of the sliding portion 2 close to the sealing member is provided with a plurality of threaded connecting grooves that cooperate with the connecting rod. The threaded connecting rod and the threaded connecting groove are provided to facilitate the removal of the spike portion 201, and to replace the spike portion 201 with a damaged tip. At the same time, the spike portion 201 can be adaptively installed on the sliding portion 2 according to the shape of the refractory sealing pad.

[0054] The end of the sliding part 2 away from the spike part 201 is provided with a thread groove, and the end of the driving rod 4 located in the sliding cavity 101 is provided with an external thread that matches the thread groove. The sliding part 2 and the driving rod 4 are matched with the external thread through the thread groove, so that the sliding part 2 and the driving rod 4 are detachably connected, so as to facilitate the replacement and maintenance of the sliding part 2.

[0055] As a preferred embodiment of the sliding part 2, the sliding part 2 is a circular slider, the side wall of the circular slider is provided with a limiting flange, and a limiting guide groove cooperating with the limiting flange is provided in the sliding cavity 101. The setting of the limiting flange and the limiting guide groove can ensure that the sliding part 2 will not rotate during the sliding process, thereby increasing the accuracy of the cooperation between the spike part 201 and the channel 301.

[0056] Furthermore, the side wall of the circular slider is provided with an air guide groove (not shown in the figure), through which an air flow channel can be formed between the circular slider and the inner wall of the sliding cavity 101, avoiding the air pressure difference on both sides of the circular slider and affecting the sliding of the circular slider.

[0057] The parts not described in the present invention can be realized by adopting or drawing on the existing technology.

[0058] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0059] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A fire-resistant sealing pad installation device, characterized in that: The invention comprises an outer shell (1), wherein a sliding cavity (101) is provided in the outer shell (1), a sliding part (2) is slidably connected in the sliding cavity (101), a sealing member for sealing the sliding cavity (101) is provided at the end of the outer shell (1), a plurality of holes (301) communicating with the sliding cavity (101) are provided on the sealing member, a plurality of groups of spikes (201) cooperating with the holes (301) are provided on a side of the sliding part (2) close to the sealing member, and the sliding part (2) slides along the sliding cavity (101) so that the spikes (201) have a first position penetrating the holes (301) and a second position located in the sliding cavity (101); It also includes a driving part for driving the sliding part (2) to slide between the first position and the second position.

2. A fire-resistant sealing gasket installation device according to claim 1, characterized in that: At least three of the holes (301) are provided, and the three holes (301) are arranged at equal intervals along the circumference of the seal, and the number and arrangement of the spike portions (201) match the holes (301).

3. A fire-resistant sealing gasket installation device according to claim 1, characterized in that: The sealing member comprises a cover plate (3), and the cover plate (3) is detachably connected to the end of the outer shell (1).

4. A fire-resistant sealing gasket installation device according to claim 1, characterized in that: A spring (5) is fixedly connected between the sliding portion (2) and the sliding cavity (101).

5. A fire-resistant sealing gasket installation device according to claim 1, characterized in that: The driving portion comprises a driving rod (4), wherein the driving rod (4) extends from an end away from the sealing member into the sliding cavity (101), the end of the driving rod (4) located in the sliding cavity (101) is fixedly connected to the sliding portion (2), and the end of the driving rod (4) located outside the sliding cavity (101) has an extension portion extending outside the outer shell (1).

6. A fire-resistant sealing gasket installation device according to claim 5, characterized in that: A push-pull handle (401) is fixedly connected to the end of the extension portion.

7. A fire-resistant sealing gasket installation device according to claim 2 or 3, characterized in that: A threaded connecting rod is provided at one end of the spike portion (201) away from the tip, and a plurality of threaded connecting grooves cooperating with the connecting rod are provided at one side of the sliding portion (2) close to the sealing member.

8. A fire-resistant sealing gasket installation device according to claim 5, characterized in that: The end of the sliding portion (2) away from the spike portion (201) is provided with a thread groove, and the end of the driving rod (4) located in the sliding cavity (101) is provided with an external thread matching the thread groove.

9. A fire-resistant sealing gasket installation device according to claim 1, characterized in that: The sliding part (2) is a circular sliding block, the side wall of which is provided with a limiting flange, and the sliding cavity (101) is provided with a limiting guide groove that cooperates with the limiting flange.

10. A fire-resistant sealing gasket installation device according to claim 9, characterized in that: The side wall of the circular sliding block is provided with an air guide groove.