Cutting mechanism
By using lifting drives and height adjusters for supporting components in the laser cutting mechanism, the center offset and swing problems caused by centrifugal force and gravity during the cutting process are solved, and the cutting accuracy is improved and fittings of different pipe diameters is adapted.
Patent Information
- Application Number
- CN202420364623.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-02-26
AI Technical Summary
During laser cutting, when the pipe fittings are too long, due to centrifugal force and gravity, the pipe fittings will be centered offset and swing when rotated, resulting in large cutting accuracy errors.
Support components are adopted, including lifting drives, height adjusting parts and support members, and the support members are raised to support the pipe fittings through the lifting drive members, preventing the pipe fittings from sagging and swinging, and adapting pipe fittings of different pipe diameters through the height adjusting members.
It effectively prevents the pipe fittings from swinging and sagging during the cutting process, improves the cutting accuracy, and adapts to pipe fittings of different pipe diameters through the fine-tuning function of the height adjustment part.
Smart Images

Figure CN222778990U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of laser processing technology, and more specifically, relates to a cutting mechanism. Background Art
[0002] Laser cutting machines are widely used in the field of modern processing because of their advantages such as fast cutting speed, high precision, small processing deformation, good cutting section, and low processing cost. In particular, the technology of fiber lasers is mature, and its efficient and convenient fiber transmission advantage has made it recognized and rapidly promoted in the field of laser cutting in a very short time. When the pipe cutting device is working, the pipe is clamped and rotated by the front chuck and the rear chuck. When the pipe clamped by the front chuck and the rear chuck is too long, the front chuck and the rear chuck will rotate the pipe, which will generate centrifugal force. In addition to the effect of the gravity of the pipe, the center of the pipe will shift when it rotates, and it will swing left and right, resulting in large errors in cutting accuracy. Utility Model Content
[0003] The embodiment of the present application provides a cutting mechanism, which uses a support component to assist in supporting the pipe clamped by the front chuck and the rear chuck, prevents the pipe from sagging and prevents the pipe from swinging during rotation, thereby improving cutting accuracy.
[0004] The technical solution adopted in the embodiment of the present application is: to provide a cutting mechanism, including a pipe cutting device, the pipe cutting device including:
[0005] Cut pipe main bed;
[0006] A front chuck, mounted on the pipe cutting main bed, for clamping pipe fittings;
[0007] A rear chuck is movably mounted on the pipe cutting main bed and is used for clamping the pipe fitting;
[0008] A support assembly, comprising a lifting drive member, a height adjustment member and a support member, wherein the lifting drive member is installed on the pipe cutting main bed, the height adjustment member is transmission-connected with the lifting drive member, the support member is detachably installed on the height adjustment member, and the support member is used to support the pipe;
[0009] When the front chuck and the rear chuck clamp the pipe, the lifting drive member lifts the support member to support the pipe.
[0010] Optionally, the height adjustment member includes a mounting portion, an adjustment portion and an adjustment rod, the mounting portion is transmission-connected to the lifting drive member, a height adjustment groove is provided on the mounting portion, the adjustment portion is slidably provided in the height adjustment groove, the support member is detachably mounted on the adjustment portion, and the adjustment rod is inserted into the mounting portion and the adjustment portion to fix the adjustment portion.
[0011] Optionally, the support member includes a first rolling roller and a mounting seat, the first rolling roller is rotatably mounted on the mounting seat, the mounting seat is detachably mounted on the height adjustment member, and the first rolling roller is used to support the circular tube.
[0012] Optionally, the support member includes a first support portion and a second support portion, the first support portion and the second support portion form a V-shaped groove and are installed on the height adjustment member, and the V-shaped groove is used to support the rectangular tube.
[0013] Optionally, the first supporting part and the second supporting part are both provided with a second rolling roller for supporting the rectangular tube.
[0014] Optionally, the angle formed by the first supporting portion and the second supporting portion is 85°-95°.
[0015] Optionally, the pipe cutting main bed includes a mounting frame and a guide member, the guide member is arranged on the mounting frame along the length direction of the pipe cutting main bed, the front chuck is installed on the mounting frame, the rear chuck is connected to the guide member, and the support assembly is installed on the mounting frame and arranged under the guide member to avoid the rear chuck.
[0016] Optionally, the support assembly is installed on the mounting frame at an angle to prevent the support assembly from being too high and blocking the movement of the rear chuck.
[0017] Optionally, the cutting mechanism further comprises a cutting device, and the cutting device comprises:
[0018] A plate cutting main bed, arranged on one side of the pipe cutting main bed;
[0019] A crossbeam, movably arranged on the cutting board main bed;
[0020] A lifting assembly is movably mounted on the crossbeam;
[0021] A cutting assembly, drivingly connected to the lifting assembly, for cutting the plate;
[0022] One end of the crossbeam extends to the main pipe cutting bed, so that the cutting assembly can move to the main pipe cutting bed along with the lifting assembly to cut pipes.
[0023] Optionally, a waste collecting piece is provided on a side of the front chuck away from the rear chuck, and the waste collecting piece is used for collecting cutting waste.
[0024] The beneficial effect of the cutting mechanism provided in the embodiment of the present application is that: the cutting mechanism in the embodiment of the present application clamps the pipe by the front chuck and the rear chuck, and the lifting assembly of the support assembly lifts the support assembly to support the pipe, thereby preventing the pipe from swinging when being too long during cutting, and preventing the pipe from sagging, thereby improving the cutting accuracy;
[0025] Furthermore, the height adjustment member of the support assembly can fine-tune the height of the raised support member so that the support member can adapt to pipes of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0027] Figure 1 A schematic diagram of the three-dimensional structure of a pipe cutting device used in an embodiment of the present application;
[0028] Figure 2 A schematic diagram of the three-dimensional structure of one embodiment of a support assembly used in an embodiment of the present application;
[0029] Figure 3 A schematic diagram of the three-dimensional structure of another embodiment of the support assembly used in the embodiment of the present application;
[0030] Figure 4 A schematic diagram of the three-dimensional structure of a height adjustment member used in an embodiment of the present application;
[0031] Figure 5 A schematic diagram of the three-dimensional structure of the cutting mechanism provided in an embodiment of the present application.
[0032] Among them, the reference numerals in the figure are:
[0033] 1. Pipe cutting device;
[0034] 11. Main bed for pipe cutting;
[0035] 111. mounting frame; 112. guide member;
[0036] 12. Front chuck;
[0037] 13. Rear chuck;
[0038] 14. Support assembly; 141. Lifting drive member; 142. Height adjustment member; 143. Support member;
[0039] 1421, mounting portion; 1422, adjusting portion; 1423, adjusting rod; 1424, height adjusting slot;
[0040] 1431, first rolling roller; 1432, mounting seat;
[0041] 1433, first supporting part; 1434, second supporting part; 1435, second rolling roller;
[0042] 15. Waste collection parts;
[0043] 2. Cutting device;
[0044] 21. Cutting board main bed;
[0045] 22. Beam;
[0046] 23. Lifting assembly. DETAILED DESCRIPTION
[0047] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0048] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0049] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0051] See also Figure 1 and Figure 2 The cutting mechanism provided in the embodiment of the present application is now described. The cutting mechanism provided in the embodiment of the present application comprises a pipe cutting device 1, and the pipe cutting device 1 comprises:
[0052] Pipe cutting main bed 11;
[0053] A front chuck 12 is installed on the pipe cutting main bed 11 and is used to clamp the pipe fittings;
[0054] A rear chuck 13 is movably mounted on the pipe cutting main bed 11 and is used to clamp the pipe;
[0055] The support assembly 14 includes a lifting drive member 141, a height adjustment member 142 and a support member 143. The lifting drive member 141 is installed on the pipe cutting main bed 11. The height adjustment member 142 is in transmission connection with the lifting drive member 141. The support member 143 is detachably installed on the height adjustment member 142. The support member 143 is used to support the pipe fitting.
[0056] When the front chuck 12 and the rear chuck 13 clamp the pipe, the lifting drive member 141 lifts the support member 143 to support the pipe.
[0057] The support assembly 14 in the embodiment of the present application is fixed on the pipe cutting main bed 11. Since the rear chuck 13 needs to move along the length direction of the pipe cutting main bed 11, the support assembly 14 needs to drive the support member 143 through the lifting drive member 141 to avoid the rear chuck 13. When the rear chuck 13 moves, the specific position of the rear chuck 13 is fed back by the servo motor driving the rear chuck 13. After the lifting drive member 141 receives the retraction signal, the lifting drive member 141 drives the support member 143 to retract, so that the height of the support member 143 is lower than the horizontal plane where the rear chuck 13 moves. The rear chuck 13 can move along the length direction of the pipe cutting main bed 11 to ensure that the cutting work proceeds smoothly. When the rear chuck 13 passes, the lifting drive member 141 drives the support member 143 to rise, so that the support member 143 supports the pipe fittings to prevent the pipe fittings from sagging and swinging during cutting. When the support member 143 rises, the rear chuck 13 cannot move over the support member 143.
[0058] The lifting drive member 141 can be a motor, a cylinder or an electric cylinder, preferably a cylinder. The driving shaft of the cylinder is connected to the height adjustment member 142, and the cylinder drives the height adjustment member 142 to rise and fall, thereby driving the support member 143 on the height adjustment member 142 to rise and fall.
[0059] See also Figure 4The height adjustment member 142 includes a mounting portion 1421, an adjustment portion 1422 and an adjustment rod 1423. The mounting portion 1421 is transmission-connected to the lifting drive member 141. A height adjustment slot 1424 is provided on the mounting portion 1421. The adjustment portion 1422 is slidably disposed in the height adjustment slot 1424. The support member 143 is detachably mounted on the adjustment portion 1422. The adjustment rod 1423 is inserted into the mounting portion 1421 and the adjustment portion 1422 to fix the adjustment portion 1422.
[0060] The adjusting portion 1422 in the embodiment of the present application is a plate-shaped slider slidably disposed in the height adjustment slot 1424 of the mounting portion 1421. The adjusting rod 1423 is a screw rod, one end of which is inserted from the bottom of the height adjustment slot 1424 and threadedly connected to the adjusting portion 1422. When the adjusting rod 1423 is rotated, the adjusting portion 1422 can be driven to slide along the length direction of the height adjustment slot 1424. The support member 143 is mounted on the adjusting portion 1422 by bolts. By rotating the adjusting rod 1423, the height of the support member 143 located on the adjusting portion 1422 can be adjusted.
[0061] When the pipe supported by the support member 143 is a circular pipe, the following method is used: Figure 2 In the structure shown, the support member 143 includes a first rolling roller 1431 and a mounting seat 1432, the first rolling roller 1431 is rotatably mounted on the mounting seat 1432, the mounting seat 1432 is detachably mounted on the height adjustment member, and the first rolling roller 1431 is used to support the circular tube.
[0062] The first rolling roller 1431 in the embodiment of the present application is installed on the mounting seat 1432 through a rotating shaft. The first rolling roller 1431 can reduce the friction between the support member 143 and the pipe member.
[0063] When the pipe supported by the support member 143 is a rectangular pipe, the following method is used: Figure 3 In the structure shown, the support member 143 includes a first support portion 1433 and a second support portion 1434. The first support portion 1433 and the second support portion 1434 form a V-shaped groove and are installed on the height adjustment member. The V-shaped groove is used to support the rectangular tube.
[0064] If the support member 143 and the rectangular tube are in surface contact, the width and length of the cross section of the rectangular tube are inconsistent, and when the rectangular tube rotates, the support member 143 may not be able to avoid it, resulting in damage to the rectangular tube or the support member 143. Therefore, by providing a V-shaped groove, the rectangular tube can be avoided and supported at the same time.
[0065] The first support part 1433 and the second support part 1434 are both provided with a second rolling roller 1435 for supporting the rectangular tube. The second rolling roller 1435 can reduce the friction between the support part 143 and the tube.
[0066] The angle formed by the first support portion 1433 and the second support portion 1434 is 85°-95°. Preferably, the angle formed by the first support portion 1433 and the second support portion 1434 is 90°.
[0067] When the supported rectangular tube is rotated 90°, it can always contact with the V-shaped groove to achieve the purpose of support. At other angles greater than 95°, such as 100° or 120°, the rectangular tube is suspended in the V-shaped groove after rotating 90°, and the support member 143 cannot achieve the purpose of support. Conversely, other angles less than 85°, such as 60° or 70°, may interfere with the rotation of the rectangular tube.
[0068] The pipe cutting main bed 11 includes a mounting frame 111 and a guide member 112. The guide member 112 is arranged on the mounting frame 111 along the length direction of the pipe cutting main bed 11. The front chuck 12 is installed on the mounting frame 111. The rear chuck 13 is connected to the guide member 112. The support assembly 14 is installed on the mounting frame 111 and is arranged below the guide member 112 to avoid the rear chuck 13.
[0069] The guide member 112 in the embodiment of the present application includes a guide rail and a slider, the slider is slidably connected to the guide rail, the rear chuck 13 is connected to the slider, the guide rail is arranged along the length direction of the pipe cutting main bed 11, and the rear chuck 13 moves along the length direction of the guide rail. The support assembly 14 is installed on the square tube of the mounting frame 111 so that the support assembly 14 is not damaged during unloading. At the same time, the height of the support assembly 14 in the retracted state is lower than the guide member 112 to avoid the rear chuck 13, and the height of the support assembly 14 in the extended state is higher than the guide member 112 to support the pipe fitting.
[0070] The support assembly 14 is installed obliquely on the mounting frame 111 to prevent the support assembly 14 from being too high to block the movement of the rear chuck 13 .
[0071] The pipe cutting main bed 11 in the embodiment of the present application has a relatively short bed body, and the vertical arrangement of the support assembly 14 on the mounting frame 111 will cause the height of the support assembly 14 to be too high, making it difficult to avoid the rear chuck 13 .
[0072] See also Figure 5 The cutting mechanism further comprises a cutting device 2, wherein the cutting device 2 comprises:
[0073] The plate cutting main bed 21 is arranged on one side of the pipe cutting main bed 11;
[0074] A crossbeam 22 is movably disposed on the cutting board main bed 21;
[0075] A lifting assembly 23 is movably mounted on the crossbeam 22;
[0076] The cutting assembly is connected to the lifting assembly 23 and is used for cutting the plate.
[0077] One end of the crossbeam 22 extends to the pipe cutting main bed 11 , so that the cutting assembly can be moved to the pipe cutting main bed 11 along with the lifting assembly 23 to cut pipes.
[0078] The cutting assembly in the embodiment of the present application is a laser cutting device, and the lifting assembly 23 can be a lifting and moving platform driven by a motor, a cylinder or an electric cylinder.
[0079] The embodiment of the present application can perform laser cutting operations on plates and various pipes. When plate cutting is required, the plate is placed on the plate cutting main bed 21; when round tubes or rectangular tubes are required to be cut, the tubes are clamped by the front chuck 12 and the rear chuck 13, and the tubes pass through the middle of the through holes of the front chuck 12 and the rear chuck 13 and are automatically clamped. The support assembly 14 is adjusted so that the support member 143 of the support assembly 14 is in contact with the tube to provide support for the middle part of the tube to prevent the middle part of the tube from falling, and the automatic feeding of the tube is realized by the rear chuck 13 assembly.
[0080] When in use, the plate cutting machine and the pipe cutting machine share a crossbeam 22 and a lifting assembly 23. The cutting assembly can realize vertical, horizontal and longitudinal movement to cut plates and various pipes. It can cut a variety of workpieces with high cutting accuracy, high efficiency and low cost.
[0081] A waste collecting member 15 is disposed on a side of the front chuck 12 away from the rear chuck 13 , and the waste collecting member 15 is used to collect cutting waste.
[0082] The waste collection member 15 in the embodiment of the present application is a box-type trolley, which is convenient for workers to push and can keep the production space clean and tidy.
[0083] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A cutting mechanism, characterized in that: The invention comprises a pipe cutting device, wherein the pipe cutting device comprises: Cut pipe main bed; A front chuck, mounted on the pipe cutting main bed, for clamping pipe fittings; A rear chuck is movably mounted on the pipe cutting main bed and is used for clamping the pipe fitting; A support assembly, comprising a lifting drive member, a height adjustment member and a support member, wherein the lifting drive member is installed on the pipe cutting main bed, the height adjustment member is transmission-connected with the lifting drive member, the support member is detachably installed on the height adjustment member, and the support member is used to support the pipe; When the front chuck and the rear chuck clamp the pipe, the lifting drive member lifts the support member to support the pipe.
2. The cutting mechanism according to claim 1, characterized in that: The height adjustment member includes a mounting portion, an adjustment portion and an adjustment rod. The mounting portion is transmission-connected to the lifting drive member. A height adjustment groove is provided on the mounting portion. The adjustment portion is slidably disposed in the height adjustment groove. The support member is detachably mounted on the adjustment portion. The adjustment rod is inserted into the mounting portion and the adjustment portion to fix the adjustment portion.
3. The cutting mechanism according to claim 1, characterized in that: The support member includes a first rolling roller and a mounting seat, the first rolling roller is rotatably mounted on the mounting seat, the mounting seat is detachably mounted on the height adjustment member, and the first rolling roller is used to support the circular pipe.
4. The cutting mechanism according to claim 1, characterized in that: The support member includes a first support portion and a second support portion. The first support portion and the second support portion form a V-shaped groove and are installed on the height adjustment member. The V-shaped groove is used to support the rectangular tube.
5. The cutting mechanism according to claim 4, characterized in that: The first supporting part and the second supporting part are both provided with a second rolling roller for supporting the rectangular tube.
6. The cutting mechanism according to claim 4, characterized in that: The angle formed by the first supporting portion and the second supporting portion is 85°-95°.
7. The cutting mechanism according to claim 1, characterized in that: The pipe cutting main bed includes a mounting frame and a guide member, wherein the guide member is arranged on the mounting frame along the length direction of the pipe cutting main bed, the front chuck is mounted on the mounting frame, the rear chuck is connected to the guide member, and the support assembly is mounted on the mounting frame and arranged below the guide member to avoid the rear chuck.
8. The cutting mechanism according to claim 7, characterized in that: The support assembly is installed on the mounting frame at an angle to prevent the support assembly from being too high to block the movement of the rear chuck.
9. The cutting mechanism according to any one of claims 1 to 8, characterized in that: Also included is a plate cutting device, the plate cutting device comprising: A plate cutting main bed, arranged on one side of the pipe cutting main bed; A crossbeam, movably arranged on the cutting board main bed; A lifting assembly is movably mounted on the crossbeam; A cutting assembly, drivingly connected to the lifting assembly, for cutting the plate; One end of the crossbeam extends to the main pipe cutting bed, so that the cutting assembly can move to the main pipe cutting bed along with the lifting assembly to cut pipes.
10. The cutting mechanism according to claim 9, characterized in that: A waste collecting piece is arranged on a side of the front chuck away from the rear chuck, and the waste collecting piece is used for collecting cutting waste.