Electron beam radiation prevulcanization device for all-steel tire lining layer

By designing tensioning components in the electron beam radiation pre-vulcanization device of the inner liner layer of all-steel tire, the problems of loosening and falling off of the inner liner film are solved, ensuring the continuity and quality of the pre-vulcanization treatment and improving production efficiency.

CN222779876UActive Publication Date: 2025-04-22WANGDA GRP CO LTD +1
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Patent Information

Application Number
CN202421288860.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-22
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing electron beam radiation pre-vulcanization device of the existing all-steel tire liner liner electron beam radiation pre-vulcanization device lacks tensioning components, causing the inner liner film to loosen and fall off on the transmission mechanism, affecting the effect of the pre-vulcanization treatment.

Method used

A tensioning assembly including a fixing block, a first screw rod, a first twist, a connecting block, a press rod, etc. is designed. By rotating the first twist, the first screw rod and the connecting block are driven downward, and the press rod comes into contact with the surface of the lining layer film to make tension adjustments to avoid loosening and falling off.

Benefits of technology

The problem of loosening and falling off the inner lining film on the transmission rod is effectively avoided, ensuring the continuity and quality of the pre-vulcanization treatment, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electron beam radiation prevulcanization device for an all-steel tire lining layer, which belongs to the technical field of electron accelerators and comprises an electron beam radiation box used for prevulcanization treatment of the all-steel tire lining layer, the electron beam radiation box is arranged at the top end of a processing table, and a vertical plate is mounted on the side of the top end of the processing table. A plurality of transmission rods are installed on one side of the vertical plate, and a lining layer rubber sheet is arranged among the transmission rods. According to the electron beam radiation prevulcanization device for the all-steel tire lining layer, due to the design of a first rotary knob, a connecting block and a pressing rod, the first rotary knob is rotated to drive a first lead screw to move downwards, and the first lead screw moves downwards to drive the pressing rod to move downwards through the connecting block until the pressing rod tensions the surface of a lining layer rubber sheet; in this way, tensioning adjustment can be conveniently conducted on the lining layer rubber sheet, the situation that the lining layer rubber sheet is loosened and is prone to falling off from the transmission rod is avoided, and therefore prevulcanization treatment of the lining layer rubber sheet is not affected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electron accelerators, in particular to an electron beam radiation pre-vulcanization device for an inner liner of an all-steel tire. Background Art

[0002] Electron beam pre-vulcanization refers to the use of electron beams to irradiate rubber products so that the rubber molecules can achieve a certain degree of cross-linking, which can effectively reduce the amount of rubber used, thereby saving costs; at the same time, it ensures product quality, shortens the later vulcanization time, and improves production efficiency. In real life, when the inner liner of an all-steel tire is pre-vulcanized, the inner liner film is transmitted to the electron beam radiation box through a transmission mechanism for pre-vulcanization. Since most electron beam radiation pre-vulcanization devices are not equipped with a tensioning component, it is impossible to adjust the tension of the inner liner film on the transmission mechanism. When the inner liner film becomes loose, it is easy to fall off the transmission mechanism, thereby affecting the pre-vulcanization of the inner liner film.

[0003] A Chinese patent document (application publication number CN220242490U) discloses an electron beam radiation pre-vulcanization device for an inner liner of an all-steel tire, which includes a shielding room arranged on a support frame, and an electric vacuum system for generating an electron beam arranged in cooperation with the shielding room, wherein the electric vacuum system includes an electron gun, an accelerating tube and a scanning extraction device, and an external shielding and transmission component is arranged on the outside of the shielding room.

[0004] It can be seen that the patent document cited above also has the same problem. Although it realizes the small modular and integrated layout of the equipment, it lacks a tensioning component, making it impossible to adjust the tension of the material on the transmission component. When the material becomes loose, it is easy to fall off the transmission mechanism, thereby affecting the pre-vulcanization treatment of the material. Utility Model Content

[0005] The utility model aims to provide an electron beam radiation pre-vulcanization device for an inner liner of an all-steel tire, so as to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electron beam radiation pre-vulcanization device for the inner liner of an all-steel tire, comprising an electron beam radiation box for pre-vulcanization treatment of the inner liner of an all-steel tire, which is arranged at the top of a processing table, a vertical plate is installed on the side of the top of the processing table, a plurality of transmission rods are installed on one side of the vertical plate, an inner liner film is commonly arranged between the plurality of transmission rods, and a tensioning assembly is arranged at the top of the vertical plate.

[0007] The tensioning assembly includes a fixed block, the top of which is equipped with a first screw rod, the top of which is equipped with a first torque, the bottom of which is equipped with a connecting block, the inner side wall of which is equipped with a pressure rod, and the bottom end of the pressure rod contacts the top of the inner lining film.

[0008] As a preferred embodiment, a second screw rod is provided through one side of the outermost transmission rod, a second torque is installed at one end of the second screw rod, and a limiting rod is installed on the outer wall of the second screw rod, and one side of the limiting rod is in contact with one side of the inner lining film.

[0009] As a preferred embodiment, a guide rod is installed at the top of the connecting block, and the outer wall of the guide rod passes through the top of the fixing block.

[0010] As a preferred embodiment, the other end of the second screw rod is connected to a bearing at one end of the inner wall of the transmission rod.

[0011] As a preferred embodiment, a through slot is formed at the top end of the outer wall of the transmission rod, and the inner side of the through slot is slidably connected to the outer side of the limiting rod.

[0012] As a preferred embodiment, fixing grooves are provided on both sides of the electron beam irradiation box, and the outer wall of the inner lining film passes through the two fixing grooves.

[0013] As a preferred embodiment, the back side of the electron beam irradiation box is fixedly connected to one side of the vertical plate.

[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0015] The electron beam radiation pre-vulcanization device for the inner liner of the all-steel tire benefits from the design of the first turning knob, the connecting block and the pressure rod. The first turning knob is turned to drive the first screw rod to move downward. The first screw rod moves downward to drive the pressure rod to move downward through the connecting block until the pressure rod tensions the surface of the inner liner film. In this way, the tension adjustment of the inner liner film is convenient, so that the inner liner film is prevented from being loose and easily falling off the transmission rod, thereby not affecting the pre-vulcanization treatment of the inner liner film.

[0016] By providing a second torque, a second screw rod and a limit rod, rotating the second torque drives the second screw rod to rotate, and then drives the limit rod to move left and right. This method can limit the inner lining film of different widths to meet various needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the tensioning assembly structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the transmission rod and the limit assembly of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the limit assembly of the utility model.

[0022] Description of reference numerals:

[0023] In the figure: 1. processing table; 2. vertical plate; 3. electron beam radiation box; 301. fixing groove; 4. tensioning assembly; 401. fixing block; 402. first screw rod; 403. first torque; 404. connecting block; 405. guide rod; 406. pressure rod; 5. transmission rod; 6. inner lining film; 7. second screw rod; 8. second torque; 9. limit rod. DETAILED DESCRIPTION

[0024] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0025] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the utility model, and are explained here together.

[0026] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0027] This embodiment provides Figures 1 to 4 The electron beam radiation box 3 shown in the figure is used for pre-vulcanization treatment of the inner liner of an all-steel tire. An electric vacuum system is provided at the inner top of the electron beam radiation box 3. The electric vacuum system is the electric vacuum system in the cited document. Electron beam irradiation can be performed through the electric vacuum system to complete the pre-vulcanization treatment. Lead plates are provided on the inner side walls of the electron beam radiation box 3. The lead plates are used to form a shielding space on the inner wall of the electron beam radiation box 3 to prevent the rays generated by the electric vacuum system from leaking to the outside. The electron beam radiation box 3 is arranged at the top of a processing table 1. A vertical plate 2 is installed on the side of the top of the processing table 1. Several transmission rods 5 are installed on one side of the vertical plate 2. An inner liner film 6 is provided between the several transmission rods 5. A tensioning assembly 4 is provided at the top of the vertical plate 2.

[0028] The tensioning assembly 4 includes a fixed block 401, a first screw rod 402 is mounted on the top of the fixed block 401, the outer wall of the first screw rod 402 passes through the fixed block 401 and is connected to the internal thread of the fixed block 401, a first twist 403 is mounted on the top of the first screw rod 402, the outer wall of the first twist 403 is provided with an anti-slip thread, a connecting block 404 is mounted on the bottom of the first screw rod 402, the first screw rod 402 is connected to the connecting block 404 bearing, and the inner wall of the connecting block 404 is equipped with a pressure rod 4 06, the connecting block 404 is connected to the bearing at one end of the pressure rod 406, the bottom end of the pressure rod 406 contacts the top end of the inner lining film 6, the first torque 403 is rotated to drive the connecting block 404 to move downward through the first screw rod 402, and the connecting block 404 moves downward to drive the pressure rod 406 to move downward, in this way, the inner lining film 6 can be tensioned and adjusted, so as to avoid the inner lining film 6 from loosening and easily falling off from the transmission rod 5, thereby not affecting the pre-vulcanization treatment of the inner lining film 6.

[0029] The present embodiment provides a second screw rod 7 penetrating one side of the outermost transmission rod 5, the outer wall of the second screw rod 7 is connected to a bearing at one end of the transmission rod 5, a second twist 8 is installed at one end of the second screw rod 7, the outer wall of the second twist 8 is also provided with an anti-slip thread, and the outer wall of the second screw rod 7 is equipped with a limiting rod 9, and one side of the limiting rod 9 is in contact with one side of the inner lining film 6.

[0030] In this embodiment, a guide rod 405 is installed on the top of the connecting block 404, and the outer wall of the guide rod 405 passes through the top of the fixed block 401. The guide rod 405 is slidably connected to the fixed block 401, and the connecting block 404 is guided and limited by the guide rod 405. At the same time, the length of the guide rod 405 is the same as the length of the first screw rod 402.

[0031] In this embodiment, the other end of the second screw rod 7 is connected to a bearing at one end of the inner wall of the transmission rod 5 , and a through groove 501 is provided at the top of the outer wall of the transmission rod 5 , and the inner side of the through groove 501 is slidably connected to the outer side of the limit rod 9 .

[0032] In this embodiment, both sides of the electron beam radiation box 3 are provided with fixing grooves 301 , the outer wall of the lining film 6 passes through the two fixing grooves 301 , and the back side of the electron beam radiation box 3 is fixedly connected to one side of the vertical plate 2 .

[0033] How it works

[0034] First, according to the width of the inner lining film 6, the second knob 8 is rotated. The rotation of the second knob 8 drives the limiting rod 9 to move left and right through the second screw rod 7. In this way, the inner lining film 6 of different widths can be limited to meet various needs. Secondly, one end of the inner lining film 6 is passed through several transmission rods 5 on one side of the electron beam radiation box 3, and penetrates the electron beam radiation box 3 through two fixed grooves 301 on the electron beam radiation box 3, and then passes through several transmission rods 5 on the other side of the electron beam radiation box 3. When the inner lining film 6 is transmitted for pre-vulcanization treatment, the first knob 403 is rotated. The first knob 403 drives the connecting block 404 to move downward through the first screw rod 402 until the pressure rod 406 tightens the surface of the inner lining film 6. In this way, the inner lining film 6 is conveniently tensioned and adjusted, thereby preventing the inner lining film 6 from loosening and easily falling off the transmission rod 5, thereby not affecting the pre-vulcanization treatment of the inner lining film 6.

[0035] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electron beam radiation pre-vulcanization device for an inner liner of an all-steel tire, comprising an electron beam radiation box (3) for pre-vulcanization treatment of an inner liner of an all-steel tire, which is arranged on the top of a processing table (1), and a vertical plate (2) is installed on the side of the top of the processing table (1), characterized in that: A plurality of transmission rods (5) are installed on one side of the vertical plate (2), an inner lining film (6) is provided between the plurality of transmission rods (5), and a tensioning assembly (4) is provided at the top end of the vertical plate (2); The tensioning assembly (4) comprises a fixed block (401), the top end of the fixed block (401) is equipped with a first screw rod (402), the top end of the first screw rod (402) is installed with a first torque (403), the bottom end of the first screw rod (402) is equipped with a connecting block (404), the inner side wall of the connecting block (404) is equipped with a pressure rod (406), and the bottom end of the pressure rod (406) is in contact with the top end of the inner lining film (6).

2. The electron beam radiation pre-vulcanization device for inner liner of all-steel tire according to claim 1, characterized in that: A second screw rod (7) is provided through one side of the transmission rod (5) located at the outermost side, a second twisting wheel (8) is mounted on one end of the second screw rod (7), and a limiting rod (9) is mounted on the outer wall of the second screw rod (7), and one side of the limiting rod (9) contacts one side of the inner lining film (6).

3. The electron beam radiation pre-vulcanization device for inner liner of all-steel tire according to claim 1, characterized in that: A guide rod (405) is installed at the top end of the connecting block (404), and the outer wall of the guide rod (405) passes through the top end of the fixing block (401).

4. The electron beam radiation pre-vulcanization device for inner liner of all-steel tire according to claim 2, characterized in that: The other end of the second screw rod (7) is connected to a bearing at one end of the inner wall of the transmission rod (5).

5. The electron beam radiation pre-vulcanization device for inner liner of all-steel tire according to claim 2, characterized in that: A through slot (501) is provided at the top end of the outer wall of the transmission rod (5), and the inner side of the through slot (501) is slidably connected to the outer side of the limiting rod (9).

6. The electron beam radiation pre-vulcanization device for inner liner of all-steel tire according to claim 1, characterized in that: Both sides of the electron beam radiation box (3) are provided with fixing grooves (301), and the outer wall of the inner lining film (6) passes through the two fixing grooves (301).

7. The electron beam radiation pre-vulcanization device for inner liner of all-steel tire according to claim 6, characterized in that: The back side of the electron beam radiation box (3) is fixedly connected to one side of the vertical plate (2).

Citation Information

Patent Citations

  • Electron beam radiation prevulcanization device for all-steel tire lining layer

    CN220242490U