Bathtub heating forming device

By designing the lifting structure and limiting structure in the bathtub molding device, the problem of difficulty in demolding the bathtub is solved, a convenient mold release process is achieved, and the quality of the bathtub is improved through dust prevention measures.

CN222779890UActive Publication Date: 2025-04-22SHANG LEISHI (HUBEI) HEALTH TECH CO LTD
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Patent Information

Application Number
CN202421593242.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-22
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing bathtub molding device is difficult to demold due to the large volume of the bathtub during demolding, which requires additional labor and time cost to solve it.

Method used

A bathtub heating molding device is designed, adopting a lifting structure and a limiting structure, which drives the support arm and frame movement through a threaded rod to achieve convenient mold release of the bathtub, and prevents dust from entering through the fan blade and limiting structure in the air duct.

Benefits of technology

It effectively solves the problem of difficulty in demolding the bathtub, reduces labor and time costs, improves workers' work efficiency, and improves the quality of the bathtub through dust prevention measures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bathtubs, and particularly discloses a bathtub thermoforming device which comprises a base, a lower die is installed on the inner wall of the base, four supporting columns are fixedly connected to the surface of the base, a heating plate is slidably connected to the surfaces of the supporting columns, and a top plate is fixedly connected to the ends, away from the base, of the four supporting columns. A driving cylinder is fixedly connected to the surface of the top plate, an upper mold is fixedly connected to the output end of the driving cylinder, two air pipes are fixedly connected to the surface of the top plate, fan blades are installed on the inner walls of the air pipes, a lifting structure is arranged on the surface of the base and comprises a threaded rod, and the threaded rod is rotationally connected with the surface of the base. The arc surface of the threaded rod is in threaded connection with a driving arm, the two ends of the driving arm are fixedly connected with a frame, and a screw penetrates through the surface of the frame in a threaded mode. According to the utility model, the problem that the demolding difficulty possibly needs extra manpower and time cost is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bathtubs, in particular to a bathtub heating and molding device. Background Art

[0002] A bathtub is a device used to hold water and provide bathing for people. It is usually made of materials such as ceramics, acrylic or cast iron. An acrylic die-cast bathtub refers to a bathtub that is die-casted with acrylic materials. Acrylic is a high-strength, wear-resistant and easy-to-clean material, and is often used to manufacture high-quality bathtubs.

[0003] A Chinese patent with publication number CN218399399U discloses a bathtub cylinder body forming device, and the key points of its technical solution are: a frame, a forming mold arranged on the frame, a heating mechanism and a negative pressure mechanism, a cavity is formed in the forming mold, and a cavity wall of the cavity is provided with an exhaust hole, and the exhaust hole is connected to the negative pressure mechanism through a pipeline; it also includes a pressing mold arranged above the forming mold and the shape of which is adapted to the shape of the cavity of the forming mold, a lifting mechanism for driving the pressing mold to rise or fall, and a transverse mechanism for driving the heating mechanism to move forward and backward; by arranging a heating mechanism for heating an acrylic plate, a transverse mechanism for driving the heating mechanism to move forward and backward, a negative pressure mechanism for vacuuming, a lifting mechanism for driving the pressing mold to rise or fall, a forming mold for assisting the cylinder body forming, and a pressing mold, the time for forming the bathtub cylinder body is shortened, and the size of the cylinder body after forming is accurate.

[0004] The existing related technologies often have the following defects: the bathtub is made by die-casting. Due to the large size of the bathtub, demoulding is difficult and may require additional manpower and time costs to solve. Therefore, it is difficult for workers to take it out easily, which increases the work intensity of the workers.

[0005] Therefore, the utility model provides a bathtub heating and forming device. Utility Model Content

[0006] The utility model aims to solve the shortcomings of the prior art that demoulding is difficult and may require additional manpower and time costs to solve, and proposes a bathtub heating molding device.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bathtub heating and forming device, comprising a base, a lower mold is installed on the inner wall of the base, four support columns are fixedly connected to the surface of the base, a heating plate is slidably connected to the surface of the support columns, a top plate is fixedly connected to the end of the four support columns away from the base, a driving cylinder is fixedly connected to the surface of the top plate, an upper mold is fixedly connected to the output end of the driving cylinder, two air ducts are fixedly connected to the surface of the top plate, a fan blade is installed on the inner wall of the air duct, a lifting structure is provided on the surface of the base, the lifting structure comprises a threaded rod, the threaded rod is rotatably connected to the surface of the base, a driving arm is threadedly connected to the arc surface of the threaded rod, both ends of the driving arm are fixedly connected to a frame, a screw is threaded through the surface of the frame, and a pressure plate is fixedly connected to one end of the threaded rod. The effect achieved by the above-mentioned components is: by setting the lifting structure, it is convenient to clamp the acrylic plate when die-casting the bathtub, so as to facilitate the die-casting of the bathtub, and then to facilitate the bathtub after die-casting to be taken out of the mold.

[0008] Preferably, two rectangular rods are slidably penetrated through the surface of the driving arm, and the two rectangular rods are fixedly connected to the surface of the base, and one end of the rectangular rod away from the base is fixedly connected to a rectangular block.

[0009] The effect achieved by the above components is that the support arm will slide along the surface of the rectangular rod when it moves, and the rectangular rod limits the moving path of the support arm, thereby preventing the support arm from rotating when it moves.

[0010] Preferably, one end of the threaded rod away from the base is fixedly connected to a turntable, and the cross-section of the turntable is cross-shaped.

[0011] The effects achieved by the above components are: the rotation of the turntable will drive the threaded rod to rotate, and the turntable can facilitate the rotation of the threaded rod.

[0012] Preferably, a plurality of anti-slip strips are fixedly connected to one side of the pressing plate, and the anti-slip strips are rubber strips.

[0013] The effect achieved by the above components is that the movement of the pressure plate will drive the anti-slip strip to move until the anti-slip strip is tightly attached to the surface of the acrylic plate, and the protective strip further improves the effect of clamping the acrylic plate.

[0014] Preferably, a limiting structure is provided on the surface of the air duct, and the limiting structure includes a base plate, and the base plate is fixedly connected to the arc surface of the air duct, and a column is fixedly connected to the surface of the base, and the surface of the column is slidably connected to a limiting plate, and a pin is slidably penetrated through the surface of the limiting plate, and two limiting holes are provided on the surface of the column, and the size of the pin is adapted to the size of the limiting hole.

[0015] The effect achieved by the above components is: by setting a limit structure, it is easy to prevent dust from entering the air duct, thereby preventing dust from sticking to the surface of the bathtub during the die-casting process, thereby reducing the quality of the bathtub.

[0016] Preferably, a spring is sleeved on the surface of the column, and two ends of the spring are fixedly connected to the column and the limiting plate respectively.

[0017] The effect achieved by the above components is that the limit plate will move in the direction of the space air duct with the help of the stretching force of the spring, and the spring can facilitate the movement of the position of the limit plate.

[0018] Preferably, a curved strip is fixedly connected to one side of the limiting plate close to the air duct, a curved groove is provided on the surface of the air duct, and the size of the curved strip matches the size of the curved groove.

[0019] The effect achieved by the above components is that when the limiting plate moves, it drives the arc strip to squeeze the dust screen until the dust screen fits on the inner wall of the arc groove, and the arc strip further increases the effect of limiting the dust screen.

[0020] In summary:

[0021] 1. In the utility model, by setting a lifting structure, the threaded rod drives the support arm to move, the movement of the support arm drives the frame to move, and the frame drives the formed bathtub to be released from the lower mold, thereby facilitating the removal of the die-cast bathtub from the mold and avoiding the situation where the bathtub is too large to be removed.

[0022] 2. In the utility model, by setting a limiting structure, the dustproof net is placed at the air inlet of the air duct, so that the dustproof net covers the air inlet of the air duct, and the position of the limiting plate is moved. After the limiting plate moves to a suitable position, it will squeeze the dustproof net until the dustproof net fits tightly to the surface of the air duct, thereby preventing dust from entering the air duct, resulting in dust sticking to the surface of the bathtub during the die-casting process, thereby reducing the quality of the bathtub. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 For this utility model Figure 1 A schematic diagram of the structure from another angle;

[0025] Figure 3 It is a structural schematic diagram of the framework of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the air duct of the utility model;

[0027] Figure 5 It is a structural schematic diagram of the limiting plate of the utility model.

[0028] Legend: 1. Base; 2. Lower mold; 3. Support column; 4. Heating plate; 5. Top plate; 6. Drive cylinder; 7. Air duct; 8. Lifting structure; 81. Threaded rod; 82. Drive arm; 83. Frame; 84. Screw; 85. Press plate; 86. Rectangular rod; 87. Rectangular block; 88. Turntable; 89. Anti-slip strip; 9. Limiting structure; 91. Bottom plate; 92. Column; 93. Limiting plate; 94. Pin; 95. Limiting hole; 96. Spring; 97. Arc groove; 98. Arc strip; 10. Fan blade; 11. Upper mold. DETAILED DESCRIPTION

[0029] Reference Figure 1 As shown, the utility model provides a technical solution: a bathtub heating and forming device, comprising a base 1, a lower mold 2 is installed on the inner wall of the base 1, four support columns 3 are fixedly connected to the surface of the base 1, a heating plate 4 is slidably connected to the surface of the support columns 3, a top plate 5 is fixedly connected to the end of the four support columns 3 away from the base 1, a driving cylinder 6 is fixedly connected to the surface of the top plate 5, an upper mold 11 is fixedly connected to the output end of the driving cylinder 6, two air ducts 7 are fixedly connected to the surface of the top plate 5, a fan blade 10 is installed on the inner wall of the air duct 7, and a lifting structure 8 is provided on the surface of the base 1. By providing the lifting structure 8, it is convenient to clamp the acrylic plate when die-casting the bathtub, so as to facilitate the die-casting of the bathtub, and then to facilitate the bathtub after die-casting from the mold. A limiting structure 9 is provided on the surface of the air duct 7. By providing the limiting structure 9, it is convenient to prevent dust from entering the air duct 7, so as to prevent dust from sticking to the surface of the bathtub during the die-casting of the bathtub, thereby reducing the quality of the bathtub.

[0030] The specific arrangement and function of the lifting structure 8 and the limiting structure 9 will be described in detail below.

[0031] Reference Figure 2 and Figure 3As shown, in this embodiment: the lifting structure 8 includes a threaded rod 81, which is rotatably connected to the surface of the base 1, and the arc surface of the threaded rod 81 is threadedly connected to a driving arm 82. Both ends of the driving arm 82 are fixedly connected to a frame 83, and the surface of the frame 83 is threaded with a screw 84, and one end of the threaded rod 81 is fixedly connected to a pressing plate 85. The surface of the driving arm 82 is slidably penetrated by two rectangular rods 86, and the two rectangular rods 86 are fixedly connected to the surface of the base 1. The end of the rectangular rod 86 away from the base 1 is fixedly connected to a rectangular block 87, and the support arm moves along the surface of the rectangular rod 86. The rectangular rod 86 has the effect of limiting the moving path of the support arm, thereby preventing the support arm from rotating when moving. The end of the threaded rod 81 away from the base 1 is fixedly connected to a turntable 88, and the cross section of the turntable 88 is cross-shaped. The rotation of the turntable 88 will drive the threaded rod 81 to rotate, and the turntable 88 has the effect of facilitating the rotation of the threaded rod 81. A plurality of anti-skid strips 89 are fixedly connected to one side of the pressing plate 85. The anti-skid strips 89 are rubber strips. The movement of the pressing plate 85 will drive the anti-skid strips 89 to move until the anti-skid strips 89 are tightly attached to the surface of the acrylic plate. The protective strips further improve the effect of clamping the acrylic plate.

[0032] Reference Figure 4 and Figure 5 As shown, specifically, the limiting structure 9 includes a bottom plate 91, the bottom plate 91 is fixedly connected to the arc surface of the air duct 7, a column 92 is fixedly connected to the surface of the base 1, a limiting plate 93 is slidably connected to the surface of the column 92, a latch 94 is slidably penetrated through the surface of the limiting plate 93, and two limiting holes 95 are provided on the surface of the column 92, and the size of the latch 94 matches the size of the limiting hole 95. A spring 96 is sleeved on the surface of the column 92, and the two ends of the spring 96 are fixedly connected to the column 92 and the limiting plate 93 respectively. The limiting plate 93 will move in the direction of the space air duct 7 with the help of the extension force of the spring 96, and the spring 96 can facilitate the movement of the position of the limiting plate 93. An arc strip 98 is fixedly connected to one side of the limiting plate 93 close to the air duct 7. An arc groove 97 is provided on the surface of the air duct 7. The size of the arc strip 98 matches the size of the arc groove 97. When the limiting plate 93 moves, it drives the arc strip 98 to squeeze the dustproof net until the dustproof net fits on the inner wall of the arc groove 97. The arc strip 98 achieves the effect of further increasing the limit of the dustproof net.

[0033] Working principle: when the acrylic plate of the die-cast bathtub needs to be clamped, first put the acrylic plate into the two frames 83 so that the acrylic plate covers the lower mold 2, and then turn the screw 84. The screw 84 will move in the frame 83 with the help of the thread. The movement of the screw 84 will drive the pressing plate 85 to move toward the acrylic plate. The movement of the pressing plate 85 will drive the anti-slip strip 89 to move until the anti-slip strip 89 fits tightly on the surface of the acrylic plate. The acrylic will fit tightly in the frame 83 with the help of the squeezing force of the pressing plate 85. Then turn the turntable 88. The rotation of the turntable 88 will drive the threaded rod 81 to rotate. The rotation of the threaded rod 81 will drive the threaded rod 81 to rotate. The support arm is driven to move, and the movement of the support arm will slide along the surface of the rectangular rod 86. The rectangular rod 86 limits the movement path of the support arm, thereby preventing the support arm from rotating when moving. The movement of the support arm will drive the frame 83 to move, and the movement of the frame 83 will drive the acrylic plate to move. When the acrylic plate moves to a suitable position, the acrylic plate is heated and die-casted. When the bathtub is formed, the turntable 88 is rotated in the opposite direction, and the turntable 88 will drive the threaded rod 81 to rotate, and the threaded rod 81 will drive the support arm to move. The movement of the support arm will drive the frame 83 to move, and the frame 83 will drive the formed bathtub to escape from the lower mold 2.

[0034] When it is necessary to prevent dust from entering the air inlet of the air duct 7, first pull the latch 94, which will move inside the limit plate 93 and gradually come out of the limit hole 95. When the latch 94 comes out of the limit hole 95, pull the limit plate 93 to move away from the air duct 7. The movement of the limit plate 93 will slide along the surface of the column 92. The movement of the limit plate 93 will compress the spring 96. When the limit plate 93 moves to a suitable position, insert the latch 94 into the limit hole 95 opened at the corresponding position. At this time, the spring 96 is in a compressed state, and then put the dust screen When the air inlet of the air duct 7 is reached, the dust-proof net covers the air inlet of the air duct 7, and then the latch 94 is pulled to make the latch 94 disengage from the limiting hole 95. At this time, the limiting plate 93 will drive the limiting plate 93 to move in the direction of the air duct 7 with the help of the stretching force of the spring 96. After the limiting plate 93 moves to a suitable position, it will squeeze the dust-proof net until the dust-proof net fits tightly to the surface of the air duct 7. When the limiting plate 93 moves, it will drive the arc strip 98 to squeeze the dust-proof net until the dust-proof net fits to the inner wall of the arc groove 97. The arc strip 98 achieves the effect of further increasing the limit of the dust-proof net.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

Claims

1. A bathtub heating and molding device, comprising a base (1), a lower mold (2) being installed on the inner wall of the base (1), four support columns (3) being fixedly connected to the surface of the base (1), a heating plate (4) being slidably connected to the surface of the support columns (3), a top plate (5) being fixedly connected to one end of the four support columns (3) away from the base (1), a driving cylinder (6) being fixedly connected to the surface of the top plate (5), an upper mold (11) being fixedly connected to the output end of the driving cylinder (6), two air ducts (7) being fixedly connected to the surface of the top plate (5), a fan blade (10) being installed on the inner wall of the air duct (7), a lifting structure (8) being provided on the surface of the base (1), characterized in that: The lifting structure (8) comprises a threaded rod (81), wherein the threaded rod (81) is rotatably connected to the surface of the base (1), the arc surface of the threaded rod (81) is threadedly connected to a driving arm (82), both ends of the driving arm (82) are fixedly connected to a frame (83), a screw rod (84) is threadedly passed through the surface of the frame (83), and one end of the threaded rod (81) is fixedly connected to a pressure plate (85).

2. A bathtub heating and forming device according to claim 1, characterized in that: Two rectangular rods (86) are slidably penetrated through the surface of the driving arm (82), and the two rectangular rods (86) are fixedly connected to the surface of the base (1), and one end of the rectangular rod (86) away from the base (1) is fixedly connected to a rectangular block (87).

3. The bathtub heating and forming device according to claim 1, characterized in that: One end of the threaded rod (81) away from the base (1) is fixedly connected to a rotating disk (88), and the cross section of the rotating disk (88) is in the shape of a cross.

4. The bathtub heating and forming device according to claim 1, characterized in that: A plurality of anti-slip strips (89) are fixedly connected to one side of the pressing plate (85), and the anti-slip strips (89) are rubber strips.

5. The bathtub heating and forming device according to claim 1, characterized in that: The surface of the air duct (7) is provided with a limiting structure (9), the limiting structure (9) comprises a bottom plate (91), the bottom plate (91) is fixedly connected to the arc surface of the air duct (7), the surface of the base (1) is fixedly connected to a column (92), the surface of the column (92) is slidably connected to a limiting plate (93), the surface of the limiting plate (93) is slidably penetrated by a latch (94), the surface of the column (92) is provided with two limiting holes (95), the size of the latch (94) is adapted to the size of the limiting hole (95).

6. A bathtub heating and forming device according to claim 5, characterized in that: A spring (96) is sleeved on the surface of the column (92), and two ends of the spring (96) are respectively fixedly connected to the column (92) and the limiting plate (93).

7. The bathtub heating and forming device according to claim 5, characterized in that: A curved strip (98) is fixedly connected to one side of the limiting plate (93) close to the air duct (7); a curved groove (97) is provided on the surface of the air duct (7); and the size of the curved strip (98) matches the size of the curved groove (97).

Citation Information

Patent Citations

  • Bathtub body forming device

    CN218399399U