Conveying device for air conditioner cross-flow fan blade machining
By designing the conveyor device for processing air conditioner flow fan blades, the coordination of the mounting frame, moving mechanism, drive mechanism, adsorption mechanism and control system, the problem of easy damage to the flow fan blades during the transfer process after injection molding is solved, and stable transfer and high yield are achieved.
Patent Information
- Application Number
- CN202421920174.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the transfer process after injection molding, the flow fan blade is easily damaged by uneven force during the manipulator grabbing, which affects the yield rate.
A conveying device for processing air conditioner flow fan blades is designed, including a mounting frame, a first moving mechanism, a second moving mechanism, a driving mechanism, an adsorption mechanism and a control system. Through the cooperation of these components, stable transfer and protection of the flow fan blades are achieved.
It effectively avoids damage to the flow fan blade during the transfer process, improves the yield rate, and ensures the smooth progress of the next step of processing.
Smart Images

Figure CN222779909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air conditioner accessories, in particular to a conveying device for processing air conditioner cross-flow fan blades. Background Art
[0002] A cross-flow fan is a special fan, usually in the shape of a tower column or a large cylinder. The wind it blows out is concentrated and columnar, so multiple fans can be used in combination to form a relay airflow transmission. The impeller material is usually aluminum alloy or engineering plastic. The plastic impeller is injection molded and then ultrasonically welded. It is generally used in situations with lower speeds and has a larger diameter.
[0003] After the injection molding of the cross-flow fan blades is completed, they need to be transferred to facilitate the next step of processing. The current common transfer method is to directly grab the robot and then transfer it. However, the force of the robot when grabbing cannot be controlled, which can easily cause damage to the cross-flow fan blades during the grabbing process, thereby affecting the overall yield rate. Utility Model Content
[0004] In order to solve the above problems, the utility model adopts the following technical solutions: a conveying device for processing air conditioner crossflow fan blades, comprising: a mounting frame, a first moving mechanism, a second moving mechanism, a driving mechanism, an adsorption mechanism and a control system;
[0005] The first moving mechanism is arranged on the mounting frame, the second moving mechanism is slidably arranged on the first moving mechanism, the driving mechanism is arranged on the second moving mechanism, and the driving mechanism is used to drive the adsorption mechanism;
[0006] The first moving mechanism, the second moving mechanism, the driving mechanism and the adsorption mechanism are all electrically connected to the control system.
[0007] Furthermore, the control system is a PLC control system, and the control system is connected to a display screen, and the display screen is a touch display screen.
[0008] Furthermore, the first moving mechanism includes a first slide rail, a first slider, a first drag chain and a first driver, the first slide rail, the first drag chain and the first driver are all arranged on the mounting frame, the first slider is slidably arranged on the first slide rail, one end of the first drag chain is connected to the first slider, and the first driver is used to drive the first slider.
[0009] Furthermore, the first driver is a first driving motor, which is used to drive a first chain, the first chain rotates in the middle of the first slide rail, and a first fixed block is provided on the first chain, and the first fixed block is fixedly connected to the first sliding block.
[0010] Furthermore, the second moving mechanism includes a second slide rail, a second slider, a second drag chain and a second driver, the second slide rail, the second drag chain and the second driver are all arranged on the first slider, the second slider is slidably arranged on the second slide rail, one end of the second drag chain is connected to the second slider, and the second driver is used to drive the second slider.
[0011] Furthermore, the second driver is a second drive motor, which is used to drive a second chain, the second chain rotates in the middle of the second slide rail, and a second fixed block is provided on the second chain, and the second fixed block is fixedly connected to the second slide block.
[0012] Furthermore, the driving mechanism includes a driving cylinder and a mounting block, the driving cylinder is arranged on the second sliding block, and the cylinder of the driving cylinder is used to drive the mounting block.
[0013] Furthermore, the adsorption mechanism includes a rotator, a mounting seat, a connecting rod and a plurality of suction cups, the rotator is arranged on the mounting block, the rotator is used to drive the mounting seat, the connecting rod is arranged on the mounting seat, and each suction cup is arranged on the connecting rod.
[0014] Furthermore, the rotator is a rotating motor.
[0015] Furthermore, each of the suction cups is an electric suction cup.
[0016] The beneficial effect of the utility model is as follows: by using this conveying device for processing air-conditioning cross-flow fan blades, through the cooperation between the first moving mechanism, the second moving mechanism, the driving mechanism, the adsorption mechanism and the control system, the cross-flow fan blades can be transferred after the injection molding is completed, so as to facilitate the next step of processing, and in the process of transfer, damage to the cross-flow fan blades can be well avoided, thereby not affecting the overall yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings further illustrate the present invention, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
[0018] Figure 1 A schematic diagram of one direction of a conveying device for processing air-conditioning cross-flow fan blades provided by an embodiment;
[0019] Figure 2 A schematic diagram of one direction of a conveying device for processing air-conditioning cross-flow fan blades provided by another embodiment;
[0020] Figure 3 A schematic diagram of one direction of a first moving mechanism provided by an embodiment;
[0021] Figure 4 A schematic diagram of one direction of a second moving mechanism provided by an embodiment. DETAILED DESCRIPTION
[0022] The following will further describe the technical solution of the utility model in conjunction with the drawings of the embodiments of the utility model, and the utility model is not limited to the following specific implementation methods. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0023] like Figures 1 to 4 As shown, a conveying device for processing air-conditioning cross-flow fan blades includes: a mounting frame 100, a first moving mechanism, a second moving mechanism, a driving mechanism, an adsorption mechanism and a control system 600; the first moving mechanism is arranged on the mounting frame 100, the second moving mechanism is slidably arranged on the first moving mechanism, the driving mechanism is arranged on the second moving mechanism, and the driving mechanism is used to drive the adsorption mechanism; the first moving mechanism, the second moving mechanism, the driving mechanism and the adsorption mechanism are all electrically connected to the control system 600.
[0024] Specifically, the control system 600 is a PLC control system 600, and the control system 600 is connected to a display screen, and the display screen is a touch display screen 610. The first moving mechanism includes a first slide rail 210, a first slider 220, a first drag chain 230 and a first driver 240, the first slide rail 210, the first drag chain 230 and the first driver 240 are all arranged on the mounting frame 100, the first slider 220 is slidably arranged on the first slide rail 210, one end of the first drag chain 230 is connected to the first slider 220, and the first driver 240 is used to drive the first slider 220. The first driver 240 is a first driving motor, and the first driving motor is used to drive a first chain 241, the first chain 241 is rotated and located in the middle of the first slide rail 210, and a first fixed block is arranged on the first chain 241, and the first fixed block is fixedly connected to the first slider 220. The second moving mechanism includes a second slide rail 310, a second slider 320, a second drag chain 330 and a second driver 340. The second slide rail 310, the second drag chain 330 and the second driver 340 are all arranged on the first slider 220. The second slider 320 is slidably arranged on the second slide rail 310. One end of the second drag chain 330 is connected to the second slider 320. The second driver 340 is used to drive the second slider 320. The second driver 340 is a second driving motor. The second driving motor is used to drive a second chain 341. The second chain 341 is rotatably located in the middle of the second slide rail 310. A second fixed block 342 is arranged on the second chain 341. The second fixed block 342 is fixedly connected to the second slider 320.
[0025] In the above embodiment, the driving mechanism includes a driving cylinder 410 and a mounting block 420, wherein the driving cylinder 410 is disposed on the second slider 320, and the cylinder of the driving cylinder 410 is used to drive the mounting block 420. The adsorption mechanism includes a rotator 510, a mounting seat 520, a connecting rod 530, and a plurality of suction cups 540, wherein the rotator 510 is disposed on the mounting block 420, the rotator 510 is used to drive the mounting seat 520, the connecting rod 530 is disposed on the mounting seat 520, and each of the suction cups 540 is disposed on the connecting rod 530. It is worth mentioning that the rotator 510 is a rotating motor. Each of the suction cups 540 is an electric suction cup 540.
[0026] That is to say, this conveying device for processing air-conditioning cross-flow fan blades needs to be used in conjunction with other external processing equipment. Specifically, the mounting frame 100 is installed between the injection molding machine and the next processing step, that is, the air-conditioning cross-flow fan blades after injection molding are conveyed to the next processing step through the first moving mechanism, the second moving mechanism, the driving mechanism, the adsorption mechanism and the control system 600. It is worth mentioning that the first moving mechanism and the second moving mechanism are arranged vertically.
[0027] Furthermore, the number of suction cups 540 is set according to specific needs, that is, the number of suction cups 540 is set according to the number of air-conditioning cross-flow fan blades molded by the injection molding machine each time. In the initial state, the entire adsorption mechanism is located on one side of the injection molding machine, that is, when the injection molding machine is completed, the injection molding machine is turned on, and at this time, the control system 600 will control the first driver 240 to start, that is, the first driver 240 drives the first chain 241 to rotate. Specifically, how the first driver 240 drives the first chain 241 to rotate can be achieved through existing technology, that is, two first rotating wheels are rotatably arranged in the middle of the first slide rail 210, and the first chain 241 is sleeved on the two first rotating wheels, and then the first driver 240 drives a first rotating wheel to rotate, thereby driving the first chain 241 to rotate.
[0028] Therefore, the first chain 241 rotates to drive the first slider 220 to move, and by starting the second driver 340, how the second driver 340 drives the second chain 341 to rotate is consistent with the above-mentioned first driver 240 driving the first chain 241 to rotate, and is not described in detail in this embodiment. That is, the driving mechanism and the adsorption mechanism are moved to be adjacent to the product that has been injection molded on the injection molding machine, and then continue to move through the first slider 220. At this time, the entire adsorption mechanism will enter the injection molding machine, and then by starting the driving cylinder 410, the gas rod of the driving cylinder 410 drives the mounting block 420 to move downward, so that the entire adsorption mechanism is located on one side of the air-conditioning cross-flow fan blade that has been injection molded, and then by starting the rotator 510, the rotator 510 rotates the connecting rod 530, so that the suction cup 540 on the connecting rod 530 faces the air-conditioning cross-flow fan blade, and then the second slider 320 is driven to move by the second driver 340, and the entire adsorption mechanism moves in the direction of the air-conditioning cross-flow fan blade attached to the injection molding machine, so that each suction cup 540 can abut against an air-conditioning cross-flow fan blade. The air conditioning cross-flow fan blades are then adsorbed by the suction cup 540, and the second driver 340 drives the second slider 320 to move, so that the entire adsorption mechanism moves in the opposite direction, and the air conditioning cross-flow fan blades are removed from the injection molding machine. Then, the first driver 240 is started, and the first driver 240 drives the first slider 220 to move, so that the entire adsorption mechanism is removed from the injection molding machine. At the same time, the rotator 510 rotates the mounting block 420, thereby driving the connecting rod 530 to rotate, that is, turning the suction cup 540 to face downward, that is, the air conditioning cross-flow fan blades are also facing downward, and then the first driver 240 drives the first slider 220 to move away from the injection molding machine, so that the air conditioning cross-flow fan blades can be transferred to the next process.
[0029] That is to say, by using this conveying device, the cross-flow fan blades can be transferred after injection molding is completed, so as to facilitate the next step of processing, and during the transfer process, damage to the cross-flow fan blades can be well avoided, thereby not affecting the overall yield.
[0030] It is worth mentioning that the first drag chain 230 and the second drag chain 330 are used to place the wires required for power supply, and by providing the first drag chain 230 and the second drag chain 330, the wires are prevented from becoming tangled when the first slider 220 or the second slider 320 moves.
[0031] In summary, the above-mentioned implementation modes are not limitative implementation modes of the present invention, and any modification or equivalent deformation made by technicians in this field on the basis of the essential content of the present invention is within the technical scope of the present invention.
Claims
1. A conveying device for processing air-conditioning cross-flow fan blades, characterized in that: include: A mounting frame, a first moving mechanism, a second moving mechanism, a driving mechanism, an adsorption mechanism and a control system; The first moving mechanism is arranged on the mounting frame, the second moving mechanism is slidably arranged on the first moving mechanism, the driving mechanism is arranged on the second moving mechanism, and the driving mechanism is used to drive the adsorption mechanism; The first moving mechanism, the second moving mechanism, the driving mechanism and the adsorption mechanism are all electrically connected to the control system.
2. The conveying device for processing air conditioner cross-flow fan blades according to claim 1, characterized in that: The control system is a PLC control system, and the control system is connected to a display screen, which is a touch display screen.
3. The conveying device for processing air conditioner cross-flow fan blades according to claim 1, characterized in that: The first moving mechanism includes a first slide rail, a first slider, a first drag chain and a first driver. The first slide rail, the first drag chain and the first driver are all arranged on the mounting frame. The first slider is slidably arranged on the first slide rail. One end of the first drag chain is connected to the first slider. The first driver is used to drive the first slider.
4. The conveying device for processing air conditioner cross-flow fan blades according to claim 3, characterized in that: The first driver is a first driving motor, which is used to drive a first chain. The first chain rotates in the middle of the first slide rail, and a first fixed block is provided on the first chain. The first fixed block is fixedly connected to the first sliding block.
5. The conveying device for processing air conditioner cross-flow fan blades according to claim 4, characterized in that: The second moving mechanism includes a second slide rail, a second slider, a second drag chain and a second driver. The second slide rail, the second drag chain and the second driver are all arranged on the first slider. The second slider is slidably arranged on the second slide rail. One end of the second drag chain is connected to the second slider. The second driver is used to drive the second slider.
6. The conveying device for processing air conditioner cross-flow fan blades according to claim 5, characterized in that: The second driver is a second driving motor, which is used to drive a second chain. The second chain rotates in the middle of the second slide rail, and a second fixed block is provided on the second chain. The second fixed block is fixedly connected to the second sliding block.
7. The conveying device for processing air conditioner cross-flow fan blades according to claim 6, characterized in that: The driving mechanism comprises a driving cylinder and a mounting block. The driving cylinder is arranged on the second sliding block, and the cylinder of the driving cylinder is used to drive the mounting block.
8. The conveying device for processing air conditioner cross-flow fan blades according to claim 7, characterized in that: The adsorption mechanism includes a rotator, a mounting seat, a connecting rod and a plurality of suction cups. The rotator is arranged on the mounting block and is used to drive the mounting seat. The connecting rod is arranged on the mounting seat, and each suction cup is arranged on the connecting rod.
9. The conveying device for processing air conditioner cross-flow fan blades according to claim 8, characterized in that: The rotator is a rotating motor.
10. The conveying device for processing air conditioner cross-flow fan blades according to claim 9, characterized in that: Each of the suction cups is an electric suction cup.