Anti-blocking discharging device applied to cement production
By designing anti-blocking unloading devices during cement production, using step chutes, unloading plates and high-pressure air pump systems, the problems of easy blockage and dust in the unloading chutes are solved, and efficient blockage cleaning and production continuity is achieved.
Patent Information
- Application Number
- CN202420942332.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the cement production process, especially during the transfer of the clinker warehouse, dust is easily generated by the unloading chute, and due to sealing treatment, clinker plates or iron products are easily blocked in the unloading chute, resulting in discontinuity in the production process and increased energy consumption.
An anti-blocking discharge device is designed, including step chutes, unloading plates, belt conveyors and high-pressure air pump systems. By setting up a high-pressure air pump to supply air to the buffer air box, and controlling the introduction of high-pressure air through a series of air supply pipes and solenoid valves, automatic cleaning of the discharge chute is achieved.
It effectively prevents the generation of dust, and through the cleaning function of high-pressure air, the cleaning efficiency of the unloading chute is improved, the interruption of the production process and the increase in energy consumption is avoided, and the service life of the equipment is extended.
Smart Images
Figure CN222780844U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cement production, and in particular to an anti-blocking unloading device used in cement production. Background Art
[0002] In the cement production process, especially in the transportation process of the clinker warehouse, a discharging device is required for discharging. The clinker warehouse usually uses a discharging chute for discharging. The discharging chute is easy to generate dust during the transportation process due to the high height and large flow rate. The dust will further damage the working environment. Therefore, the discharging chute is usually sealed in the prior art. However, although such a setting can effectively avoid dust, it also leads to the fact that when the clinker in the discharging chute is compacted or blocked by iron products, the discharging chute cannot be cleared in time, which will cause new problems such as discontinuous production process and increased energy consumption. Utility Model Content
[0003] In view of the above problems, an embodiment of the present application provides an anti-blocking unloading device for cement production, which takes into account the dust prevention problem during the unloading process and the problem that the unloading chute cannot be cleared in time in the prior art.
[0004] According to one aspect of the embodiment of the present application, an anti-blocking unloading device for cement production is provided. The anti-blocking unloading device for cement production includes a stepped chute, the stepped chute includes a material discharge chute arranged in a stepped shape, the top of the material discharge chute is connected to a feed hopper, a material discharge plate is arranged at the bottom of the material discharge chute, a belt conveyor is arranged at the bottom of the material discharge plate, a sealed buffer gas box is fixed on the outer wall of the material discharge chute, a high-pressure air pump is connected to the buffer gas box, the buffer gas box is connected to a plurality of first gas supply pipes through a primary electromagnetic gas supply valve, the other end of the first gas supply pipe extends and is fixed along the axial direction of the material discharge chute, a plurality of second gas supply pipes are arranged at intervals along the axial direction of the material discharge chute on the material discharge chute, the second gas supply pipe is connected to the first gas supply pipe through a secondary electromagnetic gas supply valve, a plurality of third gas supply pipes are arranged on the second gas supply pipe, the other end of the third gas supply pipe is tilted downward and connected to the inner cavity of the material discharge chute.
[0005] In some embodiments, the unloading chute includes a plurality of vertically arranged first chute tubes and a plurality of inclinedly arranged second chute tubes, and the plurality of first chute tubes and the plurality of second chute tubes are arranged in sequence in an alternate and connected manner.
[0006] In some embodiments, the second air supply pipe is arranged on the first chute tube in an inclined state, and the second air supply pipe is arranged on the second chute tube in a vertical state.
[0007] In some embodiments, the first chute barrel and the second chute barrel are detachably connected, and the second air supply pipe is fixedly connected to the second chute barrel.
[0008] In some embodiments, flanges are provided at both ends of the first chute barrel and the second chute barrel, airtight rubber rings are provided at the ends of the flanges, and the first chute barrel and the second chute barrel are connected via the flanges.
[0009] In some embodiments, there are multiple buffer gas boxes, and the multiple buffer gas boxes are respectively arranged on each side wall of the unloading chute.
[0010] In some embodiments, a maintenance door is provided on one side wall of the discharge chute.
[0011] The beneficial effects of the present application are: by setting a high-pressure air pump to supply air to the buffer air box, by setting a first air supply pipe, a second air supply pipe and a third air supply pipe to guide the flow of high-pressure air, and by setting a first solenoid valve and a second solenoid valve for control. Specifically, the first solenoid valve and the second solenoid valve can be automatically controlled by introducing a PLC control box. Thus, the PLC control box can be used to control the interval opening of multiple first solenoid valves. When one of the first solenoid valves is opened, the second solenoid valve on the first air supply pipe is opened in sequence accordingly, so that the high-pressure air can enter more concentratedly and enter the corresponding second air supply pipes in sequence, ensuring that the high-pressure air has sufficient impact force during the cleaning process of each point, thereby improving the clearing effect. The present application also reduces the impact force of the material on the belt conveyor by setting a blanking plate, thereby extending the service life of the equipment.
[0012] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0014] Figure 1 A schematic diagram of the overall structure of an anti-clogging unloading device for cement production provided in an embodiment of the present application;
[0015] Figure 2 A schematic diagram of the local structure of the feeding hopper provided in an embodiment of the present application;
[0016] Figure 3 A schematic diagram of the cross-sectional structure of a stepped chute provided in an embodiment of the present application.
[0017] The reference numerals in the specific implementation manner are as follows:
[0018] An anti-clogging unloading device 1000 used in cement production, a stepped chute 100, a feed hopper 110, a discharge chute 120, a first chute barrel 121, a second chute barrel 122, a discharge plate 130, a buffer air box 140, a high-pressure air pump 141, a first air supply pipe 150, a first-level electromagnetic air supply valve 151, a second air supply pipe 160, a second-level electromagnetic air supply valve 161, a third air supply pipe 170, an inspection door 180, and a belt conveyor 200. DETAILED DESCRIPTION
[0019] The following will describe in detail the embodiments of the technical solution of the present application in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only used as examples and cannot be used to limit the scope of protection of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present application; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned description of the drawings and any variations thereof are intended to cover non-exclusive inclusions.
[0020] Specifically, please refer to Figures 1 to 3 , Figure 1 This is a schematic diagram of the overall structure of an anti-blocking unloading device for cement production provided in an embodiment of the present application. Figure 2 This is a schematic diagram of the local structure of the feeding hopper provided in the embodiment of the present application. Figure 3A schematic diagram of the cross-sectional structure of a stepped chute provided in an embodiment of the present application. An anti-clogging unloading device 1000 applied to cement production includes a stepped chute 100. The stepped chute 100 has a certain inclination as a whole, thereby delaying the impact force caused by the material in the falling process, and reducing the generation of dust to a certain extent. The stepped chute 100 includes a discharge chute 120 arranged in a stepped shape, the top of the discharge chute 120 is connected to a feed hopper 110, and a discharge plate 130 is arranged at the bottom of the discharge chute 120. After the material is added through the feed hopper 110, it will be transported through the discharge chute 120 and fall into the discharge plate 130, and finally slide from the discharge plate 130 to the belt conveyor 200. The unloading plate 130 can be a steel plate welded to the bottom of the unloading chute 120. A supporting steel frame can also be provided at the unloading plate 130 to improve the stability of the unloading plate 130. The material will preferentially fall on the unloading plate 130 during the falling process, thereby reducing the impact damage to the belt conveyor 200 caused by the material falling directly on the belt conveyor 200. The belt conveyor 200 is provided at the bottom of the unloading plate 130, and the belt conveyor 200 conveys the material to the next process. A sealed buffer air box 140 is fixed on the outer wall of the unloading chute 120. The buffer air box 140 is connected to a high-pressure air pump 141, and the high-pressure air pump 141 is used to introduce high-pressure air into the buffer air box 140. The buffer air box 140 is connected to a plurality of first air supply pipes 150 through a first-level electromagnetic air supply valve 151, and the first-level electromagnetic air supply valve 151 is used to control the high-pressure air in the buffer air box 140 to enter the first air supply pipe 150. The other end of the first air supply pipe 150 extends and is fixed along the axial direction of the material discharge chute 120, and the first air supply pipe 150 is used to supply air to each second air supply pipe 160. A plurality of second air supply pipes 160 are arranged on the material discharge chute 120 at intervals along the axial direction of the material discharge chute 120, and each first air supply pipe 150 is sequentially connected with a plurality of second air supply pipes 160 along the length direction of the first air supply pipe 150. The second air supply pipe 160 is connected to the first air supply pipe 150 through a secondary electromagnetic air supply valve 161, and the secondary electromagnetic air supply valve 161 is used to control the connection state of the second air supply pipe 160 and the first air supply pipe 150. A plurality of third air supply pipes 170 are arranged on the second air supply pipe 160. The other end of the third air supply pipe 170 is inclined downward and connected to the inner cavity of the discharge chute 120. The third air supply pipe 170 can pass high-pressure air into the inner cavity of the discharge chute 120 to purge the interior of the discharge chute 120, so as to clear blockage and blow off the clinker compacted on the side wall of the discharge chute 120.
[0021] In the embodiment of the present application, during the working process, the material is fed from the feed hopper 110 and then fed to the belt conveyor 200 through the discharge chute 120 to complete the transfer. When it is necessary to clear or clean the discharge chute 120, the first-level electromagnetic air supply valve 151 and the second-level electromagnetic air supply valve 161 are controlled to open in sequence, thereby introducing high-pressure air into the discharge chute 120 for cleaning.
[0022] As can be seen from the above, in the embodiment of the present application, a high-pressure air pump 141 is provided to supply air to the buffer air box 140, the high-pressure air flow direction is guided by providing a first air supply pipe 150, a second air supply pipe 160 and a third air supply pipe 170, and a first solenoid valve and a second solenoid valve are provided for control. Specifically, the first solenoid valve and the second solenoid valve can be automatically controlled by introducing a PLC control box. Thus, the PLC control box can be used to control the interval opening of multiple first solenoid valves. When one of the first solenoid valves is opened, the second solenoid valve on the first air supply pipe 150 is opened in sequence accordingly, so that the high-pressure air can enter the corresponding second air supply pipes 160 in a more concentrated manner, ensuring that the high-pressure air has sufficient impact force during the cleaning process of each point, thereby improving the clearing effect. The present application also reduces the impact force of the material on the belt conveyor 200 by providing a blanking plate 130, thereby extending the service life of the equipment.
[0023] In some embodiments, the material discharge chute 120 includes a plurality of vertically arranged first chute tubes 121 and a plurality of inclined second chute tubes 122, and the plurality of first chute tubes 121 and the plurality of second chute tubes 122 are arranged in sequence in an interlaced and connected manner. In the embodiment of the present application, through the above arrangement, both the first chute tube 121 and the second chute tube 122 have a downward inclination angle, thereby effectively slowing down the falling speed of the material in the material discharge chute 120, reducing the impact force, and the material is not easy to accumulate inside the material discharge chute 120.
[0024] In some embodiments, the second air supply pipe 160 is arranged on the first chute barrel 121 in an inclined state, and the second air supply pipe 160 is arranged on the second chute barrel 122 in a vertical state. In the embodiment of the present application, through the above arrangement, the second air supply pipe 160 can be more closely fitted to the first chute barrel 121 and the second chute barrel 122. At the same time, the inclined arrangement on the first chute barrel 121 increases the contact length between the second air supply pipe 160 and the first chute barrel 121, thereby facilitating the arrangement of more second air supply pipes 160.
[0025] In some embodiments, the first chute barrel 121 and the second chute barrel 122 are detachably connected, and the second air supply pipe 160 is fixedly connected to the second chute barrel 122. In the embodiment of the present application, the second air supply pipe 160 and the second chute barrel 122 can be designed as an integrated whole. Through the above arrangement, each first chute barrel 121 and the second chute barrel 122 can be independently mass-produced and installed after being transported to the factory, thereby reducing the manufacturing cost. On the other hand, when the first chute barrel 121 and the second chute barrel 122 are damaged, only the corresponding parts need to be damaged, without the need to dismantle the entire unloading chute 120.
[0026] In some embodiments, flanges are provided at both ends of the first chute barrel 121 and the second chute barrel 122, and airtight rubber rings are provided at the ends of the flanges, and the first chute barrel 121 and the second chute barrel 122 are connected by the flanges. In the embodiment of the present application, the first chute barrel 121 and the second chute barrel 122 can be stably connected as one through the flanges, and the airtight rubber rings are used to enhance the airtightness of the connection.
[0027] In some embodiments, there are multiple buffer gas boxes 140, and the multiple buffer gas boxes 140 are respectively arranged on each side wall of the material discharge chute 120. In the embodiment of the present application, through the above arrangement, the cleaning function can be realized on each side of the material discharge chute 120, thereby greatly improving the cleaning efficiency.
[0028] In some embodiments, a maintenance door 180 is provided on one side wall of the material discharge chute 120. In the embodiment of the present application, the maintenance door 180 is provided to facilitate maintenance of the material discharge chute 120 and manual clearing of blockage.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application is described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. An anti-blocking discharge device used in cement production, characterized in that: The step chute comprises a step chute, wherein the step chute comprises a material discharge chute arranged in a step shape, the top of the material discharge chute is connected to a material inlet hopper, the bottom of the material discharge chute is provided with a material discharge plate, and the bottom of the material discharge plate is provided with a belt conveyor; A sealed buffer air box is fixed on the outer wall of the discharge chute, and the buffer air box is connected to a high-pressure air pump. The buffer air box is connected to a plurality of first air supply pipes through a first-level electromagnetic air supply valve, and the other end of the first air supply pipe extends and is fixed along the axial direction of the discharge chute. A plurality of second air supply pipes are arranged on the discharge chute at intervals along the axial direction of the discharge chute, and the second air supply pipes are connected to the first air supply pipes through a second-level electromagnetic air supply valve. A plurality of third air supply pipes are arranged on the second air supply pipe, and the other end of the third air supply pipe is inclined downward and connected to the inner cavity of the discharge chute.
2. The anti-blocking discharge device used in cement production according to claim 1 is characterized in that: The unloading chute includes a plurality of vertically arranged first chute tubes and a plurality of inclinedly arranged second chute tubes, and the plurality of first chute tubes and the plurality of second chute tubes are arranged alternately and in communication with each other in sequence.
3. The anti-blocking discharge device used in cement production according to claim 2 is characterized in that: The second air supply pipe is arranged on the first chute tube in an inclined state, and the second air supply pipe is arranged on the second chute tube in a vertical state.
4. The anti-blocking discharge device used in cement production according to claim 3 is characterized in that: The first chute barrel and the second chute barrel are detachably connected, and the second air supply pipe is fixedly connected to the second chute barrel.
5. The anti-blocking discharge device used in cement production according to claim 4 is characterized in that: Both ends of the first chute tube and the second chute tube are provided with flanges, the ends of the flanges are provided with airtight rubber rings, and the first chute tube and the second chute tube are connected by the flanges.
6. The anti-blocking discharge device used in cement production according to claim 1 is characterized in that: There are multiple buffer gas boxes, and the multiple buffer gas boxes are respectively arranged on each side wall of the unloading chute.
7. The anti-blocking discharge device used in cement production according to claim 1 is characterized in that: An inspection door is provided on one side wall of the unloading chute.