Device for automatically removing water from compressed air of adhesive tape machine of photovoltaic cell module

By designing a tape machine compressed air automatic water removal device including a water removal wire frame and a driving mechanism, the problem of poor water removal effect in the prior art is solved, and efficient water removal effect and equipment safety are achieved.

CN222780961UActive Publication Date: 2025-04-22YINGLI ENERGY (JIANGXI) CO LTD
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Patent Information

Application Number
CN202420023970.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2025-04-22
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

The existing compressed air cleaning device of tape machines has poor water removal effect, causing condensate to enter the air compressed pipeline, damage to mechanical and electrical components, and increasing the equipment failure rate.

Method used

A device including an air compressor main body, a drive box, a water removal tank, a water storage tank, a circular groove, a water removal wire mesh frame, a flow guide groove and a driving mechanism are designed to capture moisture through the water removal wire mesh frame, and the driving mechanism is used to drive the water removal wire mesh frame to rotate, and the moisture is quickly transported to the water storage tank under the action of centrifugation.

Benefits of technology

It significantly improves the water removal effect, avoids condensate water entering the equipment, extends the service life of the equipment, and improves the water removal quality and use safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of adhesive tape machines, and discloses a photovoltaic cell assembly adhesive tape machine compressed air automatic water removal device which comprises an air compressor body, one side of the air compressor body is fixedly connected with a driving box through a pipeline, and the bottom of the driving box is fixedly connected with a water removal box. The driving box and the water removal box are fixedly connected through a connecting pipe, and a circular groove is formed in the inner wall of the water removal box, so that the device can drive the water removal screen frame to rotate through the driving mechanism while removing water in compressed air through the water removal screen frame; therefore, the water removal silk screen frame can quickly convey water into the water storage tank through the circular groove and the flow guide groove under the centrifugal effect, the situation that equipment is damaged due to the fact that condensate water flows into the equipment at the tail ends of the branches along with the air compression pipeline can be avoided, and the water removal quality and the use safety of the device are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of adhesive tape machines, in particular to a device for automatically removing water from an adhesive tape machine of a photovoltaic cell assembly by compressed air. Background Art

[0002] The tape conveyor is the most widely used material conveying equipment. Therefore, in the production process of photovoltaic cell modules, photovoltaic cells are often transported by tape conveyors. The tape conveyor has high requirements for the cleanliness of compressed air during operation. The quality of compressed air will directly affect the normal operation of the tape conveyor. After the compressed air is produced from the air compressor, due to the high temperature of the compressed air, it contains a large amount of condensed water, especially in the hot and humid rainy season, the water content is even greater.

[0003] For example, the Chinese patent with patent application number 201320322348.3 is a compressed air cleaning device for a belt conveyor. This patent uses high-pressure and high-velocity airflow for cleaning. It can clean the sticky materials on the belt conveyor without touching the belt conveyor. It not only reduces the labor intensity of the personnel on the job, improves the on-site working environment, and increases the safety factor, but more importantly, it extends the service life of the cleaning device and the belt conveyor, and saves time for replacing the cleaner.

[0004] However, the above patent has a poor effect on dehydrating compressed air during use, resulting in a large amount of condensed water flowing along the air compressor pipeline to the equipment at the end of each branch, which will cause serious adverse effects on the mechanical parts and electrical components of the belt conveyor, thereby greatly increasing the failure rate of the equipment. Utility Model Content

[0005] The utility model aims to provide a device for automatically removing water from a photovoltaic cell assembly adhesive tape machine by compressed air, which solves the problems raised in the background technology.

[0006] An embodiment of the present application provides a device for automatically removing water from a photovoltaic cell assembly tape machine by compressed air, comprising an air compressor body, one side of the air compressor body being fixedly connected to a drive box via a pipeline, the bottom of the drive box being fixedly connected to a dewatering tank, the drive box and the dewatering tank being fixedly connected via a connecting pipe, a circular groove being provided on the inner wall of the dewatering tank, a dewatering wire grid being movably connected to the interior of the circular groove via a driving mechanism, and water storage tanks being fixedly connected to the outer surfaces of both sides of the dewatering tank.

[0007] By adopting the above technical solution, the device can quickly capture moisture in the compressed air through the dewatering wire mesh frame, thereby greatly improving the dewatering effect of the device.

[0008] Optionally, the driving mechanism includes a driving disk arranged inside a driving box, a plurality of driving blades are fixedly connected to the outer surface of the driving disk, a driving shaft is fixedly connected to the interior of the driving disk, the other end of the driving shaft extends to the interior of the dewatering box and is fixedly connected to a rotating shaft, and the end of the rotating shaft away from the driving shaft is fixedly connected to the dewatering wire frame.

[0009] By adopting the above technical solution, the device can drive the dewatering wire mesh frame to rotate through the driving mechanism, so that the dewatering wire mesh frame can quickly transport water to the inside of the water storage tank under the action of centrifugation, thereby avoiding equipment damage caused by condensed water flowing along the air compressor pipeline to the equipment at the end of each branch, thereby greatly improving the dewatering quality and safety of use of the device.

[0010] Optionally, guide grooves are provided on the inner walls on both sides of the circular groove.

[0011] By adopting the above technical solution and utilizing the diversion effect of the diversion groove, the water removal effect of the device is improved.

[0012] Optionally, a filter screen is fixedly connected to the interior of the dewatering box below the dewatering wire frame.

[0013] By adopting the above technical solution, the compressed air can be filtered using a filter, thereby making the compressed air purer.

[0014] Optionally, an exhaust port is fixedly connected to the bottom of the dewatering tank, and a control valve is fixedly connected to the outer surface of the exhaust port.

[0015] By adopting the above technical solution, the opening and closing of the exhaust port can be more conveniently controlled by using the control valve.

[0016] Optionally, the dewatering wire mesh frame includes a fixed frame and a wire mesh, the wire mesh is distributed in a spiral shape, and there is a height difference of a certain arc between the spiral top and bottom of the wire mesh.

[0017] By adopting the above technical solution, the spiral wire mesh with evenly distributed arcs can make water condense on the surface of the wire mesh more quickly when rotating, and can be discharged into the water storage tank more quickly under the action of centrifugal force.

[0018] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0019] The technical solution of the present application is to set up a drive box, a water removal tank, a water storage tank, a circular groove, a water removal wire mesh frame, a guide groove, a drive plate, a drive blade, a drive shaft, a rotating shaft and a filter screen, so that the device can use the water removal wire mesh frame to remove moisture in the compressed air while driving the water removal wire mesh frame to rotate through the driving mechanism, so that the water removal wire mesh frame can quickly transport moisture through the circular groove and the guide groove to the inside of the water storage tank under the action of centrifugation, thereby avoiding damage to the equipment caused by condensed water flowing along the air compressor pipeline to the equipment at the end of each branch, thereby greatly improving the water removal quality and safety of use of the present device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a front view of the utility model of a photovoltaic cell assembly tape machine compressed air automatic water removal device;

[0022] Figure 2 This is a schematic diagram of the internal structure of a water removal tank in a device for automatically removing water with compressed air from a photovoltaic cell assembly adhesive tape machine of the utility model;

[0023] Figure 3 The utility model is a schematic diagram of the internal structure of a driving box of a device for automatically removing water with compressed air from a photovoltaic cell assembly adhesive tape machine.

[0024] In the figure: 1. Air compressor body; 2. Drive box; 3. Water removal tank; 4. Water storage tank; 5. Circular trough; 6. Water removal wire mesh; 7. Guide trough; 8. Drive plate; 9. Drive blade; 10. Drive shaft; 11. Rotating shaft; 12. Filter screen; 13. Connecting pipe; 14. Exhaust port. DETAILED DESCRIPTION

[0025] See also Figure 1-3 The utility model provides a technical solution: a device for automatically removing water from compressed air of a photovoltaic cell assembly tape machine, comprising an air compressor body 1, one side of the air compressor body 1 is fixedly connected to a drive box 2 through a pipeline, the bottom of the drive box 2 is fixedly connected to a dewatering tank 3, the drive box 2 and the dewatering tank 3 are fixedly connected through a connecting pipe 13, a circular groove 5 is opened on the inner wall of the dewatering tank 3, the interior of the circular groove 5 is movably connected to a dewatering wire grid 6 through a driving mechanism, and the outer surfaces of both sides of the dewatering tank 3 are fixedly connected to water storage tanks 4.

[0026] By adopting the above technical solution, the device can quickly capture the moisture in the compressed air through the dewatering wire mesh frame 6, thereby greatly improving the dewatering effect of the device.

[0027] In the implementation mode of the present application, Figure 2-3 As shown, the driving mechanism includes a driving disk 8 arranged inside the driving box 2, a plurality of driving blades 9 are fixedly connected to the outer surface of the driving disk 8, a driving shaft 10 is fixedly connected inside the driving disk 8, the other end of the driving shaft 10 extends to the interior of the dewatering box 3 and is fixedly connected to a rotating shaft 11, and the end of the rotating shaft 11 away from the driving shaft 10 is fixedly connected to the dewatering wire frame 6.

[0028] By adopting the above-mentioned technical scheme, the device can drive the dewatering wire mesh frame 6 to rotate through the driving mechanism, so that the dewatering wire mesh frame 6 can quickly transport water to the inside of the water storage tank 4 under the action of centrifugation, thereby avoiding damage to the equipment caused by condensed water flowing along the air compressor pipeline to the equipment at the end of each branch, thereby greatly improving the dewatering quality and safety of use of the device.

[0029] In the implementation mode of the present application, Figure 2 As shown, guide grooves 7 are provided on the inner walls of both sides of the circular groove 5 .

[0030] By adopting the above technical solution and utilizing the diversion effect of the diversion groove 7, the water removal effect of the device is improved.

[0031] In the implementation mode of the present application, Figure 2 As shown, a filter screen 12 is fixedly connected to the dewatering box 3 below the dewatering wire frame 6 .

[0032] By adopting the above technical solution, the compressed air can be filtered using the filter 12, so that the compressed air can be purer.

[0033] In the implementation mode of the present application, Figure 1-2 As shown, an exhaust port 14 is fixedly connected to the bottom of the water tank 3 , and a control valve is fixedly connected to the outer surface of the exhaust port 14 .

[0034] By adopting the above technical solution, the opening and closing of the exhaust port 14 can be more conveniently controlled by using a control valve.

[0035] In the implementation mode of the present application, Figure 2 As shown, the dewatering wire mesh frame 6 includes a fixed frame and a wire mesh, the wire mesh is distributed in a spiral shape, and there is a certain arc height difference between the spiral top and bottom of the wire mesh.

[0036] By adopting the above technical solution, the spiral wire mesh with evenly distributed arcs can make the water condense on the surface of the wire mesh more quickly when rotating, and can be discharged into the water storage tank 4 more quickly under the action of centrifugal force.

[0037] During use, the compressed air inside the air compressor body 1 can first enter the drive box 2 through the pipeline, and then enter the dewatering tank 3 through the connecting pipe 13. At this time, the driving blades 9 inside the drive box 2 will drive the driving disk 8 to rotate under the drive of the air pressure, so that the driving disk 8 can drive the rotating shaft 11 to rotate through the driving shaft 10, and then the rotating shaft 11 can drive the dewatering wire mesh frame 6 to rotate. When the connecting pipe 13 passes the compressed air into the dewatering tank 3, the wire mesh inside the dewatering wire mesh frame 6 will capture the moisture inside the compressed air, and then centrifugally rotate under the drive of the rotating shaft 11, so that the moisture can quickly flow to the inside of the circular groove 5 under the centrifugal action, and flow into the water storage tank 4 through the guide groove 7, thereby effectively avoiding damage to the equipment caused by condensed water flowing to the equipment at the end of each branch along the air compressor pipeline, thereby greatly improving the dewatering quality and safety of use of the device.

Claims

1. A device for automatically removing water from a photovoltaic cell assembly tape machine by compressed air, comprising an air compressor body (1), characterized in that: One side of the air compressor body (1) is fixedly connected to a drive box (2) via a pipeline, the bottom of the drive box (2) is fixedly connected to a dewatering tank (3), the drive box (2) and the dewatering tank (3) are fixedly connected via a connecting pipe (13), a circular groove (5) is provided on the inner wall of the dewatering tank (3), the interior of the circular groove (5) is movably connected to a dewatering wire mesh frame (6) via a driving mechanism, and the outer surfaces of both sides of the dewatering tank (3) are fixedly connected to water storage tanks (4).

2. The device for automatically removing water from a photovoltaic cell assembly adhesive tape machine using compressed air according to claim 1, characterized in that: The driving mechanism comprises a driving disk (8) arranged inside a driving box (2); a plurality of driving blades (9) are fixedly connected to the outer surface of the driving disk (8); a driving shaft (10) is fixedly connected inside the driving disk (8); the other end of the driving shaft (10) extends to the inside of the dewatering box (3) and is fixedly connected to a rotating shaft (11); and one end of the rotating shaft (11) away from the driving shaft (10) is fixedly connected to a dewatering wire mesh frame (6).

3. The device for automatically removing water from a photovoltaic cell assembly adhesive tape machine using compressed air according to claim 1, characterized in that: The inner walls on both sides of the circular groove (5) are provided with flow guide grooves (7).

4. The device for automatically removing water from a photovoltaic cell assembly adhesive tape machine using compressed air according to claim 1, characterized in that: A filter screen (12) is fixedly connected to the dewatering box (3) below the dewatering wire mesh frame (6).

5. The device for automatically removing water from a photovoltaic cell assembly adhesive tape machine using compressed air according to claim 1, characterized in that: The bottom of the dewatering tank (3) is fixedly connected with an exhaust port (14), and the outer surface of the exhaust port (14) is fixedly connected with a control valve.

6. The device for automatically removing water from a photovoltaic cell assembly adhesive tape machine using compressed air according to claim 1, characterized in that: The dewatering wire mesh frame (6) comprises a fixed frame and a wire mesh, the wire mesh is distributed in a spiral shape, and there is a certain arc height difference between the spiral top and bottom of the wire mesh.

Citation Information

Patent Citations

  • Sealing-tape machine compressed air cleaning device

    CN203294733U