FPC board lifting storage device

By designing the FPC board lifting and storage device, the position of the FPC board is dynamically adjusted by lifting and adjusting the loading deviation caused by the warping of the board after pre-baking, and improving the automation and accuracy of the production line.

CN222780983UActive Publication Date: 2025-04-22WUXI XUDIAN EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420894035.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-04-22
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The FPC board may warp after pre-baking, resulting in a deviation in the position of the plate during discharge, affecting the positioning accuracy of the suction cup material, and thus affecting the accuracy and production efficiency of solder shield exposure.

Method used

A FPC board lifting and storage device is designed, including lifting and adjusting components and detection components. The surface height of the FPC board is monitored in real time through laser emission and reception sensors, and the position of the material pallet is dynamically adjusted to ensure that the suction cup operates at the optimal height.

Benefits of technology

It effectively solves the problem of material discharge deviation caused by FPC plate warping, significantly reduces material removal errors, and improves the automation level of the production line and the accuracy of repeated operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an FPC board lifting storage device. The device comprises a frame body, the material supporting plate is mounted on the frame body in a lifting manner, and FPC boards are stacked on the material supporting plate; the vertical guide assembly is mounted at the bottom end of the material supporting plate and extends to the bottom end of the frame body, and a movable plate is mounted on the vertical guide assembly; the lifting adjusting assembly comprises a lifting driving device installed at the bottom end of the frame body, a lead screw connected with the lifting driving device and extending towards the direction away from the bottom end of the frame body, and a nut connected to the lead screw in a sliding mode and connected with the movable plate. And the detection assembly is used for detecting the surface height of the FPC boards stacked on the material supporting plate. Through the arrangement of the lifting adjusting assembly and the detection assembly, the position can be dynamically adjusted according to the surface height of the FPC board stored on the material supporting plate, the placement deviation caused by a warped FPC possibly occurring after pre-baking is solved, and the automation level of a production line and the accuracy of repeated operation are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated circuit FPC, in particular to an FPC board lifting and storing device. Background Art

[0002] In the manufacturing process of Flexible Printed Circuit (FPC), the solder mask exposure process is one of the key processes. The process first involves printing solder mask ink on the FPC, followed by pre-baking to cure the ink; after pre-baking, the FPC board is discharged, which means placing the board in an appropriate position for subsequent steps; next, the ink is irradiated with a solder mask light source system, with the aim of polymerizing and hardening the ink in a specific area through photocuring technology; then, the unpolymerized ink is removed through a development step, leaving a precise ink pattern, thus completing the entire solder mask process.

[0003] Since the FPC board may warp after pre-baking, this warping phenomenon will cause deviation in the position of the board when unloading. This deviation will affect the positioning accuracy of the suction cup material picking mechanism. The position of the suction cup may be inconsistent each time the material is picked up, which not only affects the accuracy of the subsequent solder mask exposure, but may also lead to reduced production efficiency and product quality problems. Summary of the invention

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problem in the prior art that the FPC board is warped after pre-baking, which causes the position of the board to deviate during material discharge and affects the positioning accuracy of the material.

[0005] In order to solve the above technical problems, the utility model provides an FPC board lifting and storing device, comprising:

[0006] Frame;

[0007] A material support plate is installed on the frame in a liftable manner and is stacked with FPC boards;

[0008] A vertical guide assembly is installed at the bottom end of the material support plate and extends to the bottom end of the frame, and the vertical guide assembly is installed with a movable plate;

[0009] A lifting adjustment assembly, comprising a lifting drive device installed at the bottom end of the frame, a lead screw connected to the lifting drive device and extending away from the bottom end of the frame, and a nut slidably connected to the lead screw and connected to the movable plate;

[0010] The detection component is used to detect the surface height of the FPC boards stacked on the material pallet.

[0011] In one embodiment of the present invention, the frame includes a bottom plate and a vertical plate installed on the bottom plate, and the vertical guide assembly includes a guide sleeve installed on the bottom plate and a guide column slidably connected to the guide sleeve.

[0012] In one embodiment of the present utility model, the material support plate is in a rectangular structure, and four guide pillars are symmetrically distributed along the center of the material support plate.

[0013] In one embodiment of the present invention, the detection assembly includes a group of laser emitting sensors and laser receiving sensors which are mounted on the vertical plate and arranged opposite to each other.

[0014] In one embodiment of the utility model, a rectangular material placement area is formed on the material pallet, and the frame is also equipped with a first positioning laser transceiver sensor group arranged along the length direction of the material placement area and a second positioning laser transceiver sensor group arranged along the diagonal direction of the material placement area.

[0015] In one embodiment of the present utility model, the lifting drive device includes a motor.

[0016] The above technical solution of the utility model has the following advantages compared with the prior art:

[0017] The utility model discloses an FPC board lifting and storing device, which can dynamically adjust the position according to the surface height of the FPC board stored on the material pallet by setting a lifting adjustment component and a detection component, thereby ensuring that the suction cup can operate at the optimal height each time the material is taken, thereby solving the problem of placement deviation caused by FPC that may be warped after pre-baking, and can significantly reduce the material taking error caused by the warping of the board, thereby improving the automation level of the production line and the accuracy of repeated operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0019] Figure 1 It is a front view of the FPC board lifting and storing device of the utility model.

[0020] Figure 2 It is a top view of the FPC board lifting and storing device of the utility model.

[0021] Description of the Figures in the Specification:

[0022] 1. Frame; 11. Bottom plate; 12. Vertical plate;

[0023] 2. Material pallet; 21. Material placement area;

[0024] 3. vertical guide assembly; 31. guide sleeve; 32. guide column;

[0025] 4. Lifting adjustment assembly; 41. Lifting drive device; 42. Lead screw; 43. Nut;

[0026] 5. Detection component; 51. Laser emission sensor; 52. Laser receiving sensor;

[0027] 6. The first positioning laser transceiver sensor group;

[0028] 7. Second positioning laser transceiver sensor group;

[0029] 8. Plate taking mechanism. DETAILED DESCRIPTION

[0030] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0031] In the present invention, if directions (up, down, left, right, front and back) are described, it is only for the convenience of describing the technical solution of the present invention, and does not indicate or imply that the technical features referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0032] In the present utility model, "several" means one or more, "multiple" means more than two, "greater than", "less than", "exceed" and the like are understood to exclude the number itself; "above", "below", "within" and the like are understood to include the number itself. In the description of the present utility model, if there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0033] In the present invention, unless otherwise clearly defined, the words "set", "install", "connect" and the like should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected or detachably connected or integrally formed; they can be mechanically connected or electrically connected or able to communicate with each other; they can be the internal connection of two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0034] Reference Figure 1 , Figure 2 As shown, the utility model is an FPC board lifting and storing device, comprising:

[0035] Frame 1;

[0036] The material support plate 2 is installed on the frame 1 in a liftable manner and is stacked with FPC boards;

[0037] A vertical guide assembly 3 is installed at the bottom end of the material support plate 2 and extends to the bottom end of the frame 1, and the vertical guide assembly 3 is installed with a movable plate;

[0038] The lifting adjustment assembly 4 includes a lifting drive device 41 installed at the bottom end of the frame 1, a lead screw 42 connected to the lifting drive device 41 and extending away from the bottom end of the frame 1, and a nut 43 slidably connected to the lead screw 42 and connected to the movable plate;

[0039] The detection component 5 is used to detect the surface height of the FPC boards stacked on the material pallet 2.

[0040] Since the FPC board may warp after pre-baking, this warping phenomenon will cause deviation in the board position when unloading, and this deviation will affect the positioning accuracy of the suction cup picking mechanism. Through the above settings, the surface height of the FPC board can be automatically adjusted according to the material after picking, without manual adjustment, ensuring that the suction cup can operate at the optimal height each time the material is picked up, which is very important for FPC boards that may warp after pre-baking. It can significantly reduce the picking errors caused by board warping and improve the automation level of the production line and the accuracy of repeated operations.

[0041] In one embodiment, the frame 1 includes a bottom plate 11 and a vertical plate 12 mounted on the bottom plate 11, and the vertical guide assembly 3 includes a guide sleeve 31 mounted on the bottom plate 11 and a guide column 32 slidably connected to the guide sleeve 31. The lifting drive device 41 includes a motor.

[0042] The height of the material support plate 2 is adjusted by the automatic lifting system, which reduces the need for manual intervention, thereby reducing the labor intensity of the operator and improving the convenience and safety of the operation. The lifting adjustment component 4 composed of the motor, the lead screw 42, etc. can achieve fast and accurate adjustment to adapt to the height of different FPC boards, making the production process smoother.

[0043] In one embodiment, the material support plate 2 is of a rectangular structure, and four guide pillars 32 are symmetrically distributed along the center of the material support plate 2 .

[0044] In one embodiment, the detection assembly 5 includes a group of laser emitting sensors 51 and laser receiving sensors 52 mounted on the vertical plate 12 and arranged opposite to each other. The laser emitting sensor 51 and the laser receiving sensor 52 can monitor the surface height of the FPC board on the material pallet 2 in real time, ensure the accuracy of the material position, help maintain the consistency of product quality, and improve overall production efficiency.

[0045] It should be understood that the laser emitting sensor 51 emits a beam of laser in the direction of the laser receiving sensor 52, ensuring that the laser can be transmitted directly from the emitting sensor to the receiving sensor in the absence of any medium blocking it. When the material pallet 2 carrying the FPC board gradually rises, the FPC board stacked on it gradually approaches the laser path, and the FPC board rises to a height sufficient to block the laser path. The light beam emitted by the laser emitting sensor 51 will be blocked by the surface of the FPC board. At this time, the laser receiving sensor 52 will not be able to receive the laser signal, and a signal interruption will occur. After the receiving sensor detects the laser signal interruption, it will send a signal to the control system, indicating that the material pallet 2 has reached the correct height. At this time, the control system will control the lifting drive device 41 to stop rising and fix it in the current position.

[0046] In one embodiment, a rectangular material placement area 21 is formed on the material pallet 2, and the frame 1 is also equipped with a first positioning laser transceiver sensor group 6 arranged along the length direction of the material placement area 21 and a second positioning laser transceiver sensor group 7 arranged along the diagonal direction of the material placement area 21, which can ensure that the material picking position of the plate picking mechanism 8 is consistent each time.

[0047] The laser transmitter in the first positioning laser transceiver sensor group 6 or the second positioning laser transceiver sensor group 7 sends a laser beam, and the laser receiver receives the laser at the corresponding position on the opposite side or diagonal line. When the FPC board on the material pallet 2 is located in the laser path, the laser is blocked or reflected by the material, and the sensor determines the exact position of the FPC board by the change in the received laser signal; using two groups of laser transceiver sensors, respectively along the length direction and the diagonal direction, can greatly improve the positioning accuracy, monitor the position of the FPC board from two different directions, thereby reducing the error that may occur in a single direction and improving the overall measurement accuracy.

[0048] Working principle: Before production begins, the FPC board to be exposed and the spacer paper are first placed on the material placement area 21 of the material tray 2. At this time, the lifting drive device 41 (motor) and the entire system are reset to zero;

[0049] The lifting drive device 41 is started, and the material support plate 2 starts to rise. During the rising process, when the laser emission sensor 51 and the laser receiving sensor 52 detect the surface height position of the FPC board stacked on the material support plate 2, the lifting drive device 41 stops, and the board taking mechanism 8 descends and sucks up the material. After that, the board taking mechanism 8 (including one or more suction cups) descends to the upper end position of the material, and then sucks up the top FPC board for subsequent processing;

[0050] As production continues, the number of FPC boards on the material pallet 2 gradually decreases. In order to maintain the material picking mechanism to be able to pick up materials at a high height every time, the lifting drive device 41 continuously drives the material pallet 2 to rise to a predetermined height based on feedback from the laser emission and receiving sensors.

[0051] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An FPC board lifting and storing device, characterized in that: include: Frame (1); A material support plate (2) is mounted on the frame (1) in a liftable manner and is stacked with an FPC board; A vertical guide assembly (3) is mounted on the bottom end of the material support plate (2) and extends to the bottom end of the frame (1), and the vertical guide assembly (3) is equipped with a movable plate; A lifting adjustment assembly (4), comprising a lifting drive device (41) mounted on the bottom end of the frame (1), a lead screw (42) connected to the lifting drive device (41) and extending away from the bottom end of the frame (1), and a nut (43) slidably connected to the lead screw (42) and connected to the movable plate; The detection component (5) is used to detect the surface height of the FPC boards stacked on the material support plate (2).

2. The FPC board lifting and storing device according to claim 1, characterized in that: The frame (1) comprises a bottom plate (11) and a vertical plate (12) mounted on the bottom plate (11), and the vertical guide assembly (3) comprises a guide sleeve (31) mounted on the bottom plate (11) and a guide column (32) slidably connected to the guide sleeve (31).

3. The FPC board lifting and storing device according to claim 2, characterized in that: The material support plate (2) has a rectangular structure, and four guide pillars (32) are symmetrically distributed along the center of the material support plate (2).

4. The FPC board lifting and storing device according to claim 2, characterized in that: The detection assembly (5) comprises a group of laser emitting sensors (51) and laser receiving sensors (52) which are mounted on the vertical plate (12) and arranged opposite to each other.

5. The FPC board lifting and storing device according to claim 1, characterized in that: A rectangular material placement area (21) is formed on the material support plate (2), and the frame (1) is also equipped with a first positioning laser transceiver sensor group (6) arranged along the length direction of the material placement area (21) and a second positioning laser transceiver sensor group (7) arranged along the diagonal direction of the material placement area (21).

6. The FPC board lifting and storing device according to claim 1, characterized in that: The lifting drive device (41) comprises a motor.